StarLine EMS 2015 (eng)
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StarLine ScPA Electronics manufacturing services
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Transcript of StarLine EMS 2015 (eng)
- 1. StarLine ScPA Electronics manufacturing services
- 2. Automated process Automated PCB unloading Multi magazine Nutek unloader Automated PCB loading Multi magazine Nutek loader Highproductivity Panasonic screen printer Application accuracy of 20 microns Panasonic pick and place modular system Productivity of up to 210 000 cph Senju convection oven High efficiency Teknek cleaning system Removing of the smallest pollution 3D Koh Young Paste inspection 100% 3D quality control of solder paste application Workstation Visual check of the mounted boards 3D Koh Young AOI of the soldered products 100% 3D control of the soldered products Highquality
- 3. Nutek laser marking system
- 4. Nutek laser marking system PCB marking
- 5. PCB marking StarLine production PCB laser marking with the unique code 100% durability Clear identification of each PCB Full tracebility of a product lifecycle No identification of each PCB No tracebility and a product history Fragility of the labels Ordinary production No marking Labels
- 6. Teknek PCB cleaning system
- 7. Teknek PCB cleaning system Adhesive rollers remove micropollution from the PCB
- 8. PCB before cleaning PCB after cleaning PCB cleaning StarLine production Microparticles on the PCB surface Microdefects in solder joints Ordinary production PCB without cleaning Teknek adhesive rollers remove micropollution from the PCB Cleaning provides high quality of the solder joints
- 9. Panasonic SP-70 screen printer
- 10. Panasonic SP-70 screen printer Accuracy of solder paste application is 20 microns
- 11. 100% automation = 100% quality Solder paste application StarLine production Production stops for solder paste adding Paste verification either by a bare guess or after detection of assembly defects Application speed and printing accuracy depend on operators skills Ordinary production Hand-made or semiautomatic equipment Automatic solder supply. Continuous solder printing. Measurement of squeegees height on stencils. Stable quality Application speed is 12 sec. with printing accuracy of 20 microns
- 12. 3D Koh Young solder paste inspection
- 13. 3D Koh Young solder paste inspection 3D inspection of solder paste volume
- 14. 3D Koh Young solder paste inspection Solder paste inspection StarLine production 2D inspection of screen printer No control of solder oversupply or shortage Low productivity No solder paste inspection No quality control The application defects result in spoilage of the mounted products Ordinary production 3D measurement and defect detection of solder paste application: 100% 3D quality control of solder paste application in accordance with IPC 610 requirements Oversupply Shortage Misalignment Bridging Change of form
- 15. High-performance Panasonic NPM-W pick and place modular system
- 16. High-performance Panasonic NPM-W pick and place modular system Velocity of up to 210 000 cph
- 17. High-performance Panasonic NPM-W pick and place modular system Placement accuracy of 50-150 microns Low velocity Ordinary production Surface mounting StarLine production Small-scale or medium-scale pick and place systems Placement of components with 01005 size Velocity of up to 210 000 cph with placement accuracy of 20 microns Placement of connectors on the Pin&Paste technology Placement of components with non-standart shape
- 18. Senju SNR-1065 convection oven
- 19. Senju SNR-1065 convection oven 10 heater zones 2 cooling zones
- 20. Senju SNR-1065 convection oven No active cooling Unstable temperatures High power consumption Ordinary production Soldering and reflow StarLine production Convection oven High quality solder joints due to active cooling Use of PB-free technology Stable temperatures in the zones of 1C Energy efficiency and environmental friendliness
- 21. Koh Young Zenith 3D Automotical Optical Inspection
- 22. Koh Young Zenith 3D Automotical Optical Inspection 100% quality control
- 23. Koh Young Zenith 3D AOI inspection Human-factor dependence Low productivity No component height measurement False alarm Ordinary production Component inspection StarLine production Visual inspection 2D inspection High-speed 3D camera Component height and volume measurement Component inspection in accordance with IPC-A-610 standards
- 24. Automatic PCB separator SAR-1300
- 25. Automatic PCB separator SAR-1300 Disk and milling PCB separating
- 26. Automatic PCB separating SAR-1300 PCB separating StarLine productionOrdinary production Manual PCB separating High accuracy and repeatability of the separation Separation by means of disk and milling cutter ESD protection Possible damage of components (microcracks) Low productivity Semi-automatic PCB separating Possible PCB damage
- 27. X-ray control
- 28. X-ray control Quality control of the solder joints
- 29. X-ray control X-ray control StarLine productionOrdinary production No X-ray control Quality control of mounted complex components such as BGA, QFP, FlipChip, etc. Quality control of the solder joints: short circuit, hollow spaces in solder joints No quality control of mounted complex components such as BGA, QFP, FlipChip, etc. No quality control of the solder joints
- 30. Super Swash washing
- 31. PCB before washing PCB after washing PCB washing StarLine production Flux remaining on the PCB Risk of corrosion and white bloom Low productivity Need of additional operation: PCB drying Possible damage of crystals Ordinary production PCB without washing Ultrasonic washing Automatic PCB washing Drying by heated air with the use of air knives
- 32. Functional testing
- 33. Functional testing Functional product testing StarLine production Decrease in production of high-quality products Failure during operation Ordinary production No functional testing 100% checking of products Guarantee of reliable work
- 34. Climate chamber
- 35. Product testing Product testing StarLine production No product testing in severe climatic conditions Decrease in product reliability Failure at the end user Ordinary production No testing Product testing at temperatures from -75 to +180 C and humidity from 0 to 98% Detection of potential defects and their elimination
- 36. Storage of components Antistatic components protection
- 37. Correct storage of components Storage of components StarLine production Risk of components damage by a static charge Moisture accumulation by the components poor solderability Ordinary production Incorrect storage of components ESD protection of components Adherence and control of temperature and humidity modes
- 38. Dry storage cabinets Adherence of moisture protection requirements
- 39. Correct storage of components Storage of components StarLine production Penetration of moisture into components Appearance of latent defects at the soldering reflow Ordinary production Incorrect storage of components Protection of sensitive components against moisture No risk of damaging components
- 40. 3D modeling and housing production
- 41. 3D modeling and case production 3D case modeling StarLine production Manual mechanical engineering Expensive prototypes Ordinary production 3D modeling and housing production Computer mechanical modeling Prototyping with the aid of 3D printer
- 42. Design of packaging and printed materials
- 43. Design of packaging and a full range of printed materials Design of printed materials StarLine production No use of optimal sized packaging Featureless products No product recognition Ordinary production No packaging design service Use of packaging which closely matches the product dimensions logistics optimization Self-selling packaging Design in the customer corporate style
- 44. Ordering and getting the test sample from abroad Testing and debugging of the test sampleTesting and debugging of the test sample Pre-production Production of electronic devices abroad Delivery to Russia Assembling, packaging, preparation for shipment, input quality control of the components 1 0 2 3 4 5 6 7 8 9 10 11 12 Pre-production, assembling of test sample in Saint-Petersburg Production of electronic devices Delivery of components for serial production Assembling, packaging, preparation for shipment Product modification (if necessary) Product modification (if necessary) Timefornewideas Production in Saint-Petersburg Term of production StarLine production Logistics cost grows with the rate of $ Cost of work grows with the rate of $ 4-6 months for the repeated order Ordinary production Production in South-East Asia Logistics cost is in rubles Cost of work is in rubles 2-4 weeks for the repeated order
- 45. www.ems-line.com 9, Komissara Smirnova, Saint-Petersburg, Russia Contact person: Vladimir Laptevskiy [email protected] tel. (812) 326-33-33, ext. 2060 RELIABLE PARTNER StarLine ScPA Electronics manufacturing services