STARDOM Overview

- 1 - STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012

STARDOM Overview Webinar

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Ming Zhang

Sr. Technical Solution Engineer

Yokogawa Corporation of America

STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012

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Audio Reminder

To join the teleconference ------------------------------------------------------------- Call-in toll-free number (US/Canada): 1-877-668-4490 Call-in toll number (US/Canada): 1-408-792-6300 Access code: 755 075 313


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Agenda

Outline • (40 - 45 minutes)

– Overview

– Product Lineup

– Functions

– Integration

Summary • (5 minutes or less)

Q&A Session • (10 - 15 minutes)


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Event Logistics

Due to the large number of participants, all are muted Questions will be taken through the Q&A window. Please send questions to all panelists. Questions will be answered at the end of the presentation or after the event by e-mail if necessary. Shortly after the event you will receive a link with the recording of the event. Your feedback is very important to us, so please complete the survey at the end of the presentation.


STARDOMTM Introduction

General Information (R3.10)

Jan, 2012



Overview

Product Lineup

Functions

– Hardware Features

– Network Capabilities

– Engineering Efficiency

– Autonomous Functions

Integration


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SCADA Key Components

Yokogawa SCADA solution is composed of SCADA software and controllers

All-in-One Redundant Low Power

Consumption

Small to big

SCADA applications


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System Configuration

STAND ALONE STARDOM (Embedded HMI)

Security

DCS INTEGRATION DCS (CENTUM) + STARDOM

SIOS/UGS

SCADA

Application

SCADA FAST/TOOLS + STARDOM

InfoWell

Network Capability (GPRS, more)

SIOS/UGS

CAMS

NPAS library (DCS expertise inside)

Intelligent RTU

Hybrid PLC DCS

Application

Auto Generated Faceplate

Report by Exception

DNP3

FF-H1 HSE

Wurldtech

Certification


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STARDOM Installation Map

3,105

As of 30 September, 2011

Oceania

206

1,055

China

1,190

Asia

590

CIS

815 (469+346)

Europe & Africa

1,811

Middle East

716

North America

293

South America

Japan

No. of Basic SW Licenses

TOTAL

STARDOM: 9,782


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Industry Applications

Oil & Gas Wellhead control and monitoring Pipeline control and monitoring

Power Wind turbine monitoring

Water Water treatment Waste water treatment Water distribution system

Environment Air and water pollution monitoring

Chemical Air separation plant Gas dispense system Gas station control and monitoring

Steel Furnace control

Shell (SPDC) Nigeria

K-Water Korea

MWA Thailand

NMEMC China

Taiyo Nippon Sanso Japan


Overview

Product Lineup

Functions





Integration


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Controller Lineup

FCN

FCJ

Modular Model

– Redundant configuration possible

– Multiple I/O modules

– Up to 25 Modules

All-in-One Model

– Fixed I/O

– Foundation Fieldbus Capability built in

Fixed Modular Model

– Redundant Ethernet

– 3 additional I/O slots

Low Power Consumption Model

– Low power 2W

– I/O embedded on CPU module

– 3 additional I/O slots


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Field Control Node (FCN): Module Type

CPU module MMX-Pentium 166MHz

Main Memory 128MB with ECC

Communication Port 2 Ethernet port (100/10Mbps) 1 RS-232-C port (115.2Kbps)

Power supply 100-120VAC / 220-240VAC / 24VDC

I/O module Analog module

Input, Output, Input and Output combined 4-20mA, 1-5V, -10-10V, HART, RTD, TC, mV Isolated channel, Isolated, Non-isolated Power is supplied via signal line

Digital module Input, Output 24VDC, 100-120VAC, Pulse (IN: 0-10kHz, OUT: Up and Down), Relay output

Communication module RS-232-C, RS-422/RS-485 FOUNDATION Fieldbus

Expansion Two expansion unit 8 free slots for I/O per unit (Single CPU) Max 25 slots on Single CPU, 20 on Redundant CPU

Redundant Configuration CPU, Power Supply, Control network, Expansion bus, FOUNDATION Fieldbus

Redundant Power Supply

Redundant Control Network

Redundant CPU

Expansion bus


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CPU module SH4A-256MHz


Communication Port 1 Ethernet port (100/10Mbps) 4 Serial ports

– 3 RS-232 ports (1 port: 115.2Kbps, 2 ports: 36.4Kbps) – 1 RS-422/485 ports (115.2kbps)

Embedded I/O AI(1-5V) : 12 points AI(0-32V): 1point for Battery Monitoring AO(4-20mA) : 2 points DI : 16 points DO : 8 points Pulse(0-10KHz) : 2 points

Power supply 10-30VDC

I/O module Analog module

Input, Input and Output combined 4-20mA, 1-5V, HART, RTD, TC, mV Isolated channel, Isolated, Non-isolated

Digital module Input, Output 24VDC, Pulse (IN: 0-10kHz)

Communication module FOUNDATION Fieldbus

Expansion 3 expansion I/O slots

Low Power Consumption 1.6W-2.9W

Thrives in inhospitable locations Minus 40 to plus 70ºC Altitudes up to 3,000m

Best fits to Solar Power Application

More Communication Choices

Field Control Node-RTU (FCN-RTU): Module Type


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Field Control Junction (FCJ) : All-in-One Type

CPU module MMX-Pentium 166MHz


Communication Port 2 Ethernet ports (100/10Mbps) 2 RS-232-C ports (115.2Kbps)

Embedded I/O AI(1-5V) : 6 points AO(4-20mA) : 2 points DI : 16 points (24VDC) DO : 16 points (24VDC) FOUNDATION Fieldbus : 2 segments (option)

Power supply 24VDC

All-in-one with redundant network

External dimensions – 213.8x156x95mm (W/H/D)

Redundant Control Network


Overview

Product Lineup

Functions





Integration


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Functions at a Glance

Hardware Durable Design High Speed CPU Hot Swappable Modules Advanced Self Diagnosis

Autonomous InfoWell Overview HMI on controller Alarm notification via e-mail

Data Logging

Network TCP/IP, Serial Control Network Low Bandwidth Communication Various Field Network

Redundant control, FF and OPC network

Engineering IEC61131-3 five languages Variety of APPF (libraries) Online Download Software Wiring Simulator


Overview

Product Lineup

Functions





Integration


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Durable Design

Fault avoidance design

– Fan-less architecture and minimized mechanical parts

De-rating design

– Parts with extra load capacity are used for unexpected condition

Error Check and Correct (ECC) memory *

– 1 bit error is corrected on the memory

Hazardous location installation

– Operation ambient temperature

• FCN : 0 to 55 ºC

• FCN-RTU: -40 to 70 ºC

• FCJ : 0 to 60 ºC

– Explosion Protection

• FM approval Non-incentive Class I Division 2

• CSA Non-Incentive, CSA Type “n”

• CENELEC ATEX Type “n”

– Corrosion proof coating (Option)


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High Speed Control

High Speed Control

– 10msec CPU scan

– 50msec analog control

4-20mA Input 4-20mA Output

10msec CPU scan time

50msec analog control INPUT

100%

0%

OUTPUT

100%

0%

50 msec


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Hot Swappable Modules

Exchange CPU in process (*1)

– Damaged CPU can be replaced without stopping control

– For CPU duplexed system configuration, programs and definitions are automatically copied from control-side CPU to stand-by CPU without PC tools

– I/O modules fall-back settings : holding output value or set to preset value

Exchange I/O Modules in process

– I/O modules can be replaced without taking off wiring of pressure clamp terminal board

– I/O definition definitions are automatically copied

NO PC tools required

NO PC tools required

*1: CPU duplexed system only


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Advanced Self Diagnosis

LED

– CPU and I/O modules status are shown on the LED of front panel.

Self diagnosis window

– Loop status

• Analog input module detects disconnection and short circuit by checking loop status

– CPU status

• CPU down status, Temperature, internal bus, output data consistency and more

– Memory status

• Error counts, error address and more


Overview

Product Lineup

Functions





Integration


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Field Network

TCP/IP base flexible network configuration (10BASE-T, 100BASE-TX)

Compliant with various field networks

– FOUNDATION Fieldbus, HART, Modbus, DNP3

FOUNDATION Fieldbus

Modbus

HART

FOUNDATION Fieldbus

Industrial use surveillant Camera

Graphic Panel

Gas Chromatography

Modbus

HART FOUNDATION Fieldbus Modbus


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SCADA Network

Commercial Off The Shelf (COTS) network components – 10BASE-T, 100BASE-TX as control network – VPN+ xDSL, wireless, PSTN, GPRS and more...

Standard Protocol • HSE, FTP, HTTP, SMTP/POP3 • Modbus TCP, Modbus RTU, DNP3

TCP/IP

TCP/IP over PPP or SLIP

GPRS, VSAT and etc. FDDI, ETHERNET 10/100 bps etc.

OPC DA and A&E Server For 3rd Party SCADA connection


Overview

Product Lineup

Functions





Integration


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Engineering Efficiency

Five IEC61131-3 programming languages – International Standard Language standardized the engineering

method – Application encapsulation enables your know-how to be reusable

with security – Field-proven Yokogawa Application Portfolios (APPFs) reduces

engineering workload and improve application quality

Efficient Simulator Function – Software Wiring enables loop check and ladder sequence to be

tested without actual wiring – Simulator Software on PC provides targetless debugging

environment

Online Download – Application can be modified without interrupting control

functions


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IEC 61131-3 Programming Languages

Open Standard Engineering Language

Function Block Diagram (FBD)

Structured Text/Instruction List (ST/IL) Ladder Diagram (LD)

Sequential Function Chart (SFC)


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Application Encapsulation

61131-3

Library

Library

“Make once and use many time”

Your Own Library

Customer logo

Library password protected

Stardom Engineering Libraries Application Portfolio (APPF)


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Yokogawa Application Portfolios (APPFs)

Time Synchronization Library - SNTP Server *

SNTP Client function is embedded on controller as standard function

Process Automation System (PAS) Library - Regulatory Control - Cultivated in YOKOGAWA DCS Expertise

Communication Library - Modbus - DNP3

AGA Calculation Library - Gas Flow Calculation

*: FCN-RTU not supported


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Online Download

Modify program while the control in process

– Control calculation, I/O output are not affected.

Addition, deletion, modification are all enabled.

– POU addition, deletion and modifications are all enabled.

One click simple operation

– The same operation with offline download

– The same operation between single and duplexed CPU.

Online download

Controller in operation


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Software Wiring

Software Wiring – Software wiring enables loop check and

ladder sequence to be tested without actual wiring

– Easy wizard style setting

– Calibrators and test switches are no longer necessary

Analog input module

Analog output module

Wiring block

PID IN OUT

Loop Check – I/O module behavior is confirmed by

monitoring input data and setting output data


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Simulator Software

FCN/FCJ Simulator provides targetless debugging environment for:

– IEC application

– Java application

– SCADA application


Overview

Product Lineup

Functions





Integration


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InfoWell – Standalone Solution

Time, Flow, Temp ------------------------ 14:00 | 23.5, 78.3 14:05 | 25.2, 79.4 14:10 | 25.2, 76.9 14:15 | 22.1, 79.3

FTP Client Web browser

E-Mail

Web Application Portfolio

Web service

Process Control

Data Logging

Alarm/Message Notification

Logging Portfolio

E-mail Application Portfolio

InfoWell is data casting and logging tool application on STARDOM

autonomous controller


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HMI on Controller

On demand connection

Real time data shown on Web browser

Embedded SCADA

Monitoring And Operation via Web browser

FCN/FCJ

999.99

Stop

Web Server on controller

Client PC

Applet Config Image

HTML

Upload

Weｂ server

Ethernet

Input URL On demand connection

Process

Data


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Alarm/Message Notification via Email


Send e-mail to SMTP server

SMTP server

alarm internet

E-mail Alert Notification


retry

*: FCN-RTU not support server function

SMTP/POP3E-mail client

Equipment Status


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Data Logging

Data stored on reliable controller

Upload logging file on demand

Data Logging on the Controller


Gathered Data

Upload

Trend / Trend Format

Process

Data

Data Logging

FTP Server


Overview

Product Lineup

Functions





Integration


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FAST/TOOLS for STARDOM

Native driver for STARDOM

Integrated Engineering Environment – automated steps required to import Tag Definitions import from STARDOM to

FAST/TOOLS

– generates Faceplates in FAST/TOOLS for the STARDOM NPAS & FF APPF

Communication Line Check from FAST/TOOLS to STARDOM

Report by Exception – to minimize the communication load, only modified data is uploaded to FAST/TOOLS from

STARDOM

Fail-over communication

Abundant Project Reference – Project reference with more than 100 STARDOM Controllers and one FAST/TOOLS

SCADA Server

STARDOM Logic

Designer

ADLST.csv

Exchange Utility FAST/TOOLS


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FAST/TOOLS Fail-Over Communication (1)

Existing network infrastructure is not always reliable

– Communication is easily affected by the nature or other environmental cause

– Network device has low bandwidth

– Network devices are sometimes not good quality

Data is Never LOST

– valuable data is stored in the controller

– Data is sent to when the communication recovers

– shows them as sequential data

However

http://images.google.co.jp/imgres?imgurl=http://image.compusa.com/prodimages/47/761bf5fe-979b-447f-9496-4e221bdc772f.gif&imgrefurl=http://www.compusa.com/products/product_info.asp?product_code=310156&pfp=BROWSE&h=200&w=200&sz=6&tbnid=7tu1iBm-pqIJ:&tbnh=99&tbnw=99&start=18&prev=/images?q=wireless+network&hl=ja&lr=&ie=UTF-8


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FAST/TOOLS Fail-Over Communication (2)

Continuous data gathering on FAST/TOOLS at temporary network trouble - Storing data with timestamp inside STARDOM - FAST/TOOLS read stored data after network recovery

val, time

No communication, No data Lost data recovers

Read stored data from controller

Network recovers

missing

EXPAMLE

in case of gathering 20 I/O

points with Scan Time of

10sec

Up to 4.5hrs of event

buffering is possible


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CENTUM Integration

Operation Integration using COTS SCADA

SV

PV MV

Tuning Windows Face Plates Trend Windows Alarm Management

COTS SCADA

OPC Server

PLC

Yokogawa way of Operation Integration

Data Item Access

PV

SIOS/UGS

FCN/FCJ

PID

Tuning Windows Face Plates Trend Windows Alarm Management

Integrated Operation

SV MV

Alarm message

Tag base access for STARDOM

Data Access

PID FIC001


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PRM&FF for STARDOM: Remote Diagnosis

The multiple and distributed pipeline devices are managed remotely

– Calibration Management

– Alarm and Status Notification

– Loop Diagnostics

– Preventive Maintenance

Asset Management System

Diagnosis Data • Total cycle count of stem • Total travel distance of stem • Total open / close time

Fieldbus Alert •High / Low alarm •Sensor failure •Cycle count exceeds limit

Ethernet

FF-H1

Cellular / PDA Mail server

Alarm notification via e-mail

Synchronize

(1) Work Order Issue

(2) Work order progress

(1) Device Master

(2) Device Master Feedback

MAXIMO


Thanks for your attention


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Questions and Answers

We will now spend a few minutes on questions submitted via WebEx. Questions not answered during this time will be answered by email.


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Thank you for your attention

Ming Zhang

Sr. Technical Solution Engineer


Office: (281) 340-4255

Mobile: (281) 705-9209

Email: [email protected]

This event has ended.

STARDOM Overview

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