Corporate Office, Gurgaon, Haryana, India

STANVAC – SUPERON GROUP

www.stanvac.com

www.superonindia.com

Revised Feb’ 27’ 2013

Group turnover is Rs >500 crs (USD 100m) per annum, with over

1500 employees including sales & service engineers & 150

stocking distributors located all over India.

State of the art, ISO certified manufacturing facilities are located at

Okhla - New Delhi, Manesar & Gurgaon - Haryana.

Our organisation is a national leader in advanced technology

industrial consumables & we offer a single window supply &

service source for world class fully warranteed supplies.

Our range represents the most modern technology and the highest

quality currently available world-wide, in these product segments.

INTRODUCTION

STANVAC CHEMICALS INDIA LTD, NEW DELHI

Import & Distribution of specialised Industrial Maintenance Consumables.

Electrical Cleaning & Insulation, Passive Fire Protection.

Speciality Lubricants.

Environment Friendly Industrial Cleaners.

Long duration Corrosion Protection Coatings…

….Via exclusive tie – ups with various global leaders M/s Aervoe Industrial

Inc-USA, Conoco Philips-USA, Chemtool-USA, Sentinel-USA, Weicon-Germany,

AIK Flammadur-Germany….

www.rochestermidland.com

USA

USA www.conocolubricants.com

www.chemtool.com USA

USA

www.sentinelsynthetic.com

www.aervoe.com

USA

www.slideproducts.com USA

www.plymouthbishop.com USA

www.weicon.de GERMANY

U.K

www.actioncan.com

www.aik-flammadur.de

GERMANY

www.soudal.com

BELGIUM

www.neptuneresearch.com

USA

SPAIN

www.brugarolas.com

TIE UP’S WITH OVER 28 GLOBAL LEADERS

SUPERON SCHWEISSTECHNIK INDIA LTD

Licenced manufacturing of a range of

Welding Electrodes (Conventional as well as Maintenance).

Lubricants.

Passive Fire Materials.

Anti-Corrosion Coatings.

Aerosol Sprays….

…. In technical collaboration with M/s Oerlikon Schweisstechnik AG-Switzerland

(Air Liquide Group-France), Kjellberg Finsterwalde-Germany, Aervoe Industrial

Inc-USA, Sentinel-USA…

ERDA, Vadodara CBRI, Roorkee

Developed, Tested & Certified to meet

ASTM 814

UL 1479

IS: 12458

Developed, Tested & Certified to meet

ASTM 814

UL 1479

IS: 12458

Plant III – Gurgaon : Stainless Steel Wires & Speciality

Coatings, Fire & Anti-Corrosion

Plant II – Manesar : Welding Electrodes, Aerosols &

Lubricants

ISO Certified Modern Manufacturing Facilities

Plant IV – Newly Constructed for Manufacture of

SAW Wire Combinations, FCAW, SS Fine Wires

WELDING ELECTRODES PLANT

Humidity Controlled Storage Baking Ovens Mechanical Lab

View of Production Floor View of Production Floor Chemical Lab

WORLD CLASS QC EQUIPMENTS

Spectrometer Computerised UTM Mechanical Lab

GREASE & LUBE OIL PLANT

WORLD CLASS QC FACILITIES

Kinematic Viscosity Flash Point Equip Demulsibility Test Equip Air Oven

Four Ball EP Load Equip Penetrometer Dropping Point Roll Stability

PAINT & COATINGS PLANT

FINISHED GOODS WHAREHOUSE

WE HAVE OVER 10,000 INDUSTRIAL CUSTOMERS ALL OVER INDIA INCLUDING

TOP INDIAN COMPANIES IN THE CORE SECTORS, AS FOLLOWS:-

a) OIL & PETROCHEMICALS – M/s RELIANCE, IOCL, ONGC, HPCL, BPCL, NFL, IFFCO, TATA

CHEMICALS….

b) STEEL – TISCO, SAIL, ISPAT, ESSAR, BHUSHAN, VIZAG STEEL, JINDAL, VIRAJ….

c) CEMENT – ADITYA BIRLA – UNITS, BK BIRLA GROUP, ACC, GUJRAT AMBUJA, LAFARGE,

SANGHI BINANI….

d) POWER – RELIANCE ENERGY, TATA POWER, BSES, NDPL, NTPC, NHPC, NPCIL,

POWERGRID, SEB’s….

e) AUTO – MARUTI, TATA MOTORS, HONDA, HYUNDAI, HERO GROUP....

f) TEXTILES – VARDHMAN, ARVIND, RAYMONDS, GRASIM....

g) PHARMA – CIPLA, DR REDDY, RANBAXY....

h) SUGAR – TRIVENI, BAJAJ, CO – OPERATIVES....

i) ENGINEERING – L&T, KIRLOSKAR, ESCORTS, JCB, MAHINDRA’S, BHEL….

j) RAILWAYS, DEFENCE (NAVY, AIRFORCE, ORDNANCE FACTORIES….)

National Sales & Service Network

Stocking Dealers & Sales Team

members are today located all

over India.

“Best in Class” Quality Products

are now only a phone call /email

away from you, ANYWHERE IN

INDIA.

PASSIVE FIRE PROTECTION

“THERE IS NO SECOND CHANCE WITH FIRE

- DO IT RIGHT THE FIRST TIME”

May ’2013

PASSIVE FIRE SUPPRESSION & FIRESTOP SYSTEMS

Passive fire suppression cable coatings – preventing fire propagation & smoke

generation

- Intumescent technology based

- Ablative technology based

Passive firestop barriers (mortar & mineral wool based) – compartmentation

against the spread of fire & smoke.

1. THE ROLE OF CABLE FIRE

SUPPRESSION COATINGS IS TO:

a) Prevent fire propagation on cable surfaces

b) Prevent the cables from igniting & causing

fire accidents, due to internal short

circuiting

c) Ensure limited period cable fire survivability-

circuit integrity, when exposed to direct

external fires

WHAT ARE

PASSIVE FIRE SUPPRESSION – CABLE COATINGS

: Test Protocol IEC 332 (Single)

Test Protocol FM 3971 (Grouped)

: Test Protocol : As Above

d) Prevent the generation /outgassing of toxic fumes & smoke during fire exposure

: Test Protocol IEC 331.

PASSIVE FIRE SUPPRESSION – CABLE COATINGS

ROLE OF DFT:

• Different cable fire suppression coatings, will clear

the above test protocols, with varying DFT’s.

Protection is naturally only ensured, if above DFT’s

are correctly applied.

TYPES OF CABLE FIRE SUPPRESSION

COATINGS AVAILABLE WORLDWIDE TODAY:

1) Ablative Technology based.

2) Intumescent Technology based

WHAT IS ABLATIVE TECHNOLOGY AND HOW DOES

IT WORKS?

• Restricts Fire propagation by releasing water molecules (at 250-350C heat exposure) that help to reduce surface temp. One time sacrificial reaction.

• After water release, cable surface becomes exposed to Fire and is available as a fuel source, for subsequent fire propagation. Therefore works only as a short term fire retardant system.

• Effective only to restrict fire propagation caused due to internal electrical short circuiting /short term fire exposure (few minutes).

• Does not provide a thermal barrier to the inner core from heat damage and is unable to protect the same, from outside fire/heat, for more than a few minutes, especially in cables <100mm dia..

ABLATIVE TECHNOLOGY

• Advantages: Weather /water immersion resistant, therefore suitable for

both indoor & outdoor use.

• Disadvantages:

- Provides short term protection.

- Needs >1mm DFT to clear IEC 332 surface fire propagation test protocol.

- Limited performance under test protocol IEC 331 cable fire survivability.

- Will only clear the minimum 20 minutes IEC 331 test protocol, with >3.5mm

DFT on cables with dia >100mm. On smaller cable dia’s, cannot provide

cable fire survivability-circuit integrity.

- Both cable dia’s & DFT’s, thus need to be kept in mind, when attempting to

achieve cable fire survivability – circuit integrity, with this technology.

WHAT IS INTUMESCENT TECHNOLOGY AND HOW

DOES IT WORK ?

• Restricts Fire propagation via the generation of a non-combustible char, that

completely covers the fire exposed cable surface area and therefore converts

the same into a non flammable surface.

• During fire/heat exposure, coating expend up to 65 times and also provides a

thermal barrier to protect the inner core from heat damage (for a certain time

period), thus preventing short-circuit possibilities, due to outside heat /fire.

Char remains /protects till disturbed, thus providing long term protection.

• Having good rating against IEC-332, IEC-331, IEEE-383.

• This technology is thus suitable to prevent fire propogation both from cable

internally generated fires, as well as high intensity external fires.

Advantages:

STANDARD INTUMESCENT TECHNOLOGY

- Needs only 0.50 mm DFT to clear IEC 332 surface fire propagation test

protocol. With higher DFT will naturally provide superior protection.

- Will enable limited period cable fire survivability circuit integrity, as per test

protocol IEC 331, for cable’s even below 100mm dia, with 3.0-3.5 mm DFT.

- Thus can ensure limited period cable fire survivability, on ALL sizes & types of

cables, given correct DFT.

- Char will provide long term cable surface fire protection, vis – a – vis the

ablative technology.

- Provides superior prevention of toxic out gassing from fire exposed cables.

Disadvantages:.

- Intumescent coatings are very sensitive towards water.. (without top coating).

- Need a top coat for prolonged weather /water immersion resistance, therefore

more suitable only for indoor use.

NEW GENERATION INTUMESCENT TECHNOLOGY

• Fire suppression capabilities same as standard intumescent technology, therefore superior to ablative technology, however does not have the drawback of standard intumescents, i.e. weather /water immersion resistance.

• New generation intumescent technology is fully weather /water immersion resistant & is thus suitable for both indoor & outdoor use.

• Best of both technologies – superior fire suppression /thermal protection of intumescents & superior weather /water immersion resistance of ablatives.

COMPARATIVE FIRE TESTING – ABLATIVE VS

INTUMESCENT <5 MINUTES EXTERNAL FIRE EXPOSURE

Intumescent

technology

based

coating

Ablative

technology

based

coating

Protective

non

combustible

char

Core exposed

& completely

heat damaged

DECISIONS CUSTOMERS NEED TO TAKE:

a) Whether to adopt ablative, standard intumescent or new generation intumescent technologies, based on level of fire protection desired, naturally of course with the selected product, clearing all three key test protocols, i.e. IEC 332, IEC 331 & FM 3971.

b) What DFT to use & where, e.g - ,

• On single cables.

• On grouped cables.

• On cables <100mm dia where fire survivability - circuit integrity under fire conditions is desired.

• On cables >100mm dia where fire survivability – circuit integrity under fire conditions is desired.

PRECAUTIONS CUSTOMERS NEED TO TAKE:

• Correct DFT & correct application /installation of

coatings, meeting the three required test protocols, must

therfore be ensured.

• Indoor /Outdoor needs, should be clearly assessed &

decided.

• All three required test protocol approval reports, as

above, should be from reputed labs & should clearly

specify the DFT’S, at which the test protocols, were

passed.

WE OFFER THE FOLLOWING TWO CABLE FIRE

SUPPRESSION COATINGS

1. Imported - Flammadur A77. Manufactured by M/s AIK Flammadur, Germany.

- Standard Intumescent Technology.

- Third Party Tested & Certified to Pass: FM 3971, IEC 332, IEEE

383.

2. Indigenous - Firex EC 43. Manufactured by M/s Superon, India.

- Unique Water /Weather Resistant New Generation Intumescent

Technology.

- Only Intumescent Cable Coating Presently available in India

that is Comprehensively Third Party Tested – FM 3971, IEC332,

IEEE 383 & IEC 331. Uniquely provides 3 levels of fire

protection at 3 different levels of DFT.

FIREX EC 43 – UNIQUE FEATURES /UNIQUE PERFORMANCE

1. Only Intumescent Coating that is uniquely water /weathering resistant.

2. FIREX EC 43 is now third party tested and certified to provide 3 levels of fire

protection at 3 different levels of DFT :

A) 0.50 mm DFT : 2 coats / 1.2 kgs per sq mtr + wastage - will prevent surface fire

propagation as per IEC 332 on single cable. Tested and certified at M/s CBRI,

Roorkee, India.

B) 1.60-2.00 mm DFT : 6-7 coats / 3.5-4.0 kgs per sq mtr + wastage – will provide

very effective fire protection on bunched/ grouped electrical cables, plus other

protections, as per FM 3971. Tested and certified at M/s FM Approvals, USA..

C) 3.00 mm DFT : 9-10 coats / 7.0-7.5 kgs per sq mtr + wastage – will provide

prolonged cable survivability under fire conditions, with the cable remaining

energized , with its inner core protected against heat damage, despite continous

fire exposure > 20 minutes, as per IEC 331. Tested and certified at M/s CBRI,

Roorkee, India, on all cable types & dia’s.

FIREX EC 43 , IS THE FIRST CABLE FIRESTOP COATING, THAT CAN

PROVIDE FIRE SAFETY IN TERMS OF SURFACE FIRE PROPAGATION

PREVENTION, IN AS LOW AS 0.50 MM DFT , AS WELL AS CAN ALSO

PROVIDE THE HIGHEST LEVEL OF CABLE FIRE SURVIVABILITY, WHEN

APPLIED IN HIGHER DFT'S, WITH REPUTED THIRD PARTY TESTING, AT

EACH DFT LEVEL.

Customers now have the flexibility to decide, without using a product at an

untested DFT.

FIREX EC 43 PROVIDES " TESTED " FIRE SAFETY AT THREE

DIFFERENT DFT LEVELS, FOR " MAXIMUM VALUE – MAXIMUM

SAFETY."

SIGNIFICANCE OF APPROVALS : FM3971

1. KEY TEST: FM 3971

– Fire protective coating tests for grouped electrical cables.

– Most significant test for cable fire suppression. Comprises of:

a) Vertical & horizontal fire exposure test (scorch /flame impingement /

loss of flexibility /cable degradation…)

b) Pre & Post coating high potential test (1000v)+200% rated voltage to

assess change or damage to cable insulation pre & post coating.

c) Fire test on coated cables, individually heated electrically with 150% of

rated AMPS (88Oc). Flame propagation assessed.

d) Saltwater testing (8 Hours submergence /16 Hours drying; 30 Days; 660C)

Followed by Fire testing & then by high potential testing.

e) Accelerated ageing tests (Alterating temperature of 700C & -400C for 24 Hours; 14 Days) followed by Fire testing & then by high potential testing.

f) Ampacity testing of coated cables to assess derating necessity.

g) 4 Months outdoor actual weather exposure testing.

h) Total of 10 tests. 100% assurance of performance & durability without any adverse effect on cable insulation or ampacity, despite cable grouping.

– Approval reflected “On – Line” on FM approval guide. 3 months FM Audits.

SIGNIFICANCE OF APPROVALS : FM3971

FIRE BARRIERS

Also referred as Fire proof cable penetration system or Fire

seals. They are used to limit the spread of fire & thereby

allow safe egress.

The window of evacuation time is maximized. In addition

Fire & smoke travel are restricted /compartmentalised for

easier control.

Types a) Mortar

b) Mineral wool system multi component

FIREX FM 71 – INDIA’S ONLY CBRI

ROORKEE, DEVELOPED, TESTED &

CERTIFIED FIRESTOP MORTAR

Firex FM 71 Mortar is a Water Based Inorganic, Expanding

type, Heat absorbing Firestop Mortar designed to seal cable

& pipe penetrations through walls, floors & ceilings and

provide fire rated load bearing system providing up to 4

hours fire protection to compartment walls and floors

around service penetrations.

M/s CBRI Roorkee, has in-house developed this new "

state of the art " technology firestop mortar, considering

what could be the optimum technology for mortar firestop

barriers, based on all their years of experience of testing,

both Indian and imported firestop mortars , as well as of

course their well established R&D strengths.

Thus it can safely be said that this CBRI developed firestop mortar would be

amongst the most advanced firestop mortar's today available in the world and

not just in india.

M/s CBRI has Licenced this technology exclusively to us in India.

CBRI, Roorkee

Developed, Tested & Certified to meet

ASTM 814

UL 1479

IS: 12458

Developed, Tested & Certified to meet

ASTM 814

UL 1479

IS: 12458

This technology is developed, tested and certified by M/s CBRI to meet the

test requirements of ASTM 814, UL 1479 and IS 12458 as a superior featured

firestop barrier . The USP's of this " state of the art" technology are as

follows.:

• Unique Expanding type. Non Shrinking technology. Warrantied seal against

smoke, gas leakage etc under fire conditions.

• Superior thermal barrier. Best in class.

• Non-cracking post fire heat exposure.

• Low density – light weighted. Minimum weight on cables.

• Easy to install. Both pourable and pumpable during pot life.

• Suitable for both large & small Openings.

• Asbestos free.

FIREX FM -71

FIREX FM -71

FM 71 is to be focused on both wall & floor openings , both load and non load

bearing or any opening where an economical firestop is needed , where a water

immersion resistant firestop is needed………..,

Approx consumption data- Firex FM-71

80Kgs per sqmt /2 hour rated Firestop Barrier (1000X1000X100mm) with Std.

penetration. (Above 600mm size penetrations, support to be provided)

Applications:

Firex FM 71 Fire Rated Mortar is particularly suitable for reinstalling compartment

floors where HVAC ducts, plastic pipes, and electrical services have been installed.

Small irregular holes and imperfections of fit can easily be repaired using Firex FM

71 Fire Rated Mortar.

FIREX FM 71 – FIRESTOP MORTAR

BARRIERS BEING INSTALLED.

FIREX FIRE BARRIER SYSTEM – FB 250

Three Component System:

(C) Firex Inorganic Elastomeric – Firex FBS 73

Intumescent Flexible Firestop Sealant for

application on joints, penetrations…

(B) Firex EC 43 High Solids Thin Film

Intumescent Firestop Coating- Minimum

500mm on either side of barrier.

(A) Firex FB 250 Mineral Wool Boards Pre –

coated with Firex EC 43(FM) Firestop

Coating – Minimum 100mm Thickness (2

x 50mm), Density >170 Kgs/m3

FIREX FIRE BARRIER SYSTEM – FB 250

For creating fire stops in cable penetrations, through

walls, control panel floors….

MEETS

BS476 : Parts 8, UL : 1479, ISO : 834, FM : 4990

IS : 12458.89.

Up to 4 hours fire resistance.

(A) Firex FB 250 Mineral Wool Board

Firex FB 250 is a “High Density” mineral wool based board covered with Firex

EC43 which foams up in case of fire. By the impact of heat the coating builds up a

carbon foam which isolates materials additionally against the impact of heat.

Firex FB 250 is used as building material for approved cable penetrations .

- Minimum Density : >170 kg/m3

- Thickness : 50 mm

- Coating Thickness : 1.0 mm

- No of Panels : 2 (2x50 mm)

INSTALLATION OF A “FIREX FB250”

1.) Cleaning of opening, put adhesive

tape around it to obtain an even rim

(50mm), apply “Firex EC43” on inner

side of opening…

2.) …and on cables (for a length of

300-500mm).

3.) Pre-coated firestop board FB250

is cut to required size…

4.) …and put into the opening

(coated side = outer side).

5.) Larger gaps and holes to be filled

with mineral wool and covered with

“Firex seal FBS-73”

6.) Complete the installation coating

with “Firex EC43” and also cover

the joints and gaps.

APPLICATION SUPPORT

Turnkey Application Services are available throughout India

Customers can avail of these services so as to ensure

“Perfect” Installation of our superior featured, high quality

passive fire suppressant technologies, anywhere in India.

ELECTRICAL CLEANING

& INSULATION

Feb’2013

www.stanvac.com

I. Electrical Cleaning

8060 SAFETY SOLVENT CO2

Feature

Precautions

- Strong cleaning action

- Residueless

- Non-Flammable

- Do not use on plastics

FAST DRYING, “ON-LINE”, HEAVY DUTY - HIGH KB

VALUE, NON- FLAMMABLE, CLEANING OF BUS BARS,

INSULATORS... EXCEPT PLASTICS

901 EASY CLEAN CO2 (NF)

Ideal contact cleaner for “on – line” use or

“off-line” use with fast energisation.

Cost effective.

FAST DRYING, “ ON-LINE”, NON-FLAMMABLE

CONTACT CLEANER.

Nb: Safe on most plastics, however test on plastic surface before use.

415 OFF-LINE CONTACT CLEANER H.D. CO2

Fast drying & residueless.

Economical & safe.

Shut down use.

FAST DRYING “OFF-LINE” FULLY PLASTIC SAFE,

FLAMMABLE CONTACT CLEANER.

8376 ELECTRONIC COMPONENT CLEANER CO2

Use together with 6030 PEN OIL /8070 ELECTRICAL

88 (Penetration) + 8376(Flushing).

Use extension tube to prevent “over cooling &

condensation”.

FAST-DRYING, PRECISION ELECTRONIC CLEANER

WITH 100% ASSURED PART SAFETY.

8480 CARBON CLEANER

Plastic & metal safe flashover carbon cleaning.

Quick & safe.

CLEANING FLASHOVER CARBON & BURNT

VARNISHES

Nb : Also available RMC-Acidifoam for cleaning cementatious /dirt deposits

from insulators.

Z136 SUPER ELECTROSAFE & Z137 QUICK SOLV

High flash point, low evaporation loss, plastic &

varnish safe, di-electric cleaning solvents,

especially for “dip” cleaning applications, of

"heavily soiled" electrical & electronic assemblies,

electric motors...

Fully safe.

Very effective.

Very economical since minimal evaporation losses

(Much lower than petrol /diesel) + Metal safe +

Plastic safe + Varnish safe + Low odor.

“DIP” CLEANING OF ELECTRICAL WINDINGS,

ASSEMBLIES, CONTACTORS, PCB’S….

MOISTURE DISPLACING CLEANERS CUM

PROTECTIVE SPRAYS

1. 8070 ELECTRICAL 88 CO2

Heavy duty version - specific gravity >1. Especially suited for very

wet /humid areas, outdoors... fast moisture displacement... long

term moisture protection via a durable residual protective film.

6 months outdoors (12 months indoors).

Fast “ Re – Energisation” of bars post switch – off. No need for

“Blue Lamping”.

2. 7340 ALL-4 CO2

General use moisture displacing, “on-line”, plastic safe, electrical

cleaner with a residual protective film.

Higher “Nett actives”.

360 Spray action.

II. Electrical Insulation - Aerosol, Self

Fusing Tapes & Bulk

IIA. Aerosol Insulation

Z906 PROVAR ANTI-TRACK - CLASS H

Restoring ceramic /epoxy insulator & bus bar “IR” values.

Saves downtime.

Prevents flashovers /Electrical leakages /Fires.

Excellent gloss anti track properties.

Class H (180C).

Air dry.

Application Details of Z906 Provar Antitrack in MSETCL

Z906 Provar Antitrack coating has been

done in Indoor as well as outdoor

application in different switchyards of

MSETCL.

Application on Isolator as Antitracking Solution

& on old Raychem Insulation to improve

Insulation Property.

Antitrack used on Transformer Bushings for preventing tracking due to less distance &

Moisture.

Application on complete feeder Breaker, CT,

Isolator to protect from Flashover and

improving IR Values.

Application on 100KV C-Bus to improve IR

Values and reduce Noise and arcing.

BHEL SUPPLIED 11KV HT PANELS

Anti – Tracking of Separator Boards

BEFORE

BEING CLEANED Z906 PROVAR ANTI TRACK

BEING APPLIED COATING BEING

COMPLETED

DEMO CONDUCTED FOR RESTORING IR VALUES OF

CERAMIC INSULATORS 8060 SAFETY SOLVENT + 906

PROVAR ANTI – TRACK AT M/S MAHATRANSCO LTD,

CHANDRAPUR

CLEANING INSULATORS WITH 8060

SAFETY SOLVENT AFTER CLEANING

APPLIED 906 PROVAR ANTI-TRACK FINAL COAT OF PROVAR ANTI TRACK

Pre Demo IR Value

: 160 Mega OHMS.

Post Demo IR Value

: 460 Mega OHMS.

IIB. Self Fusing Insulation Tapes

W963 PLYSAFE HIGH VOLTAGE TAPE

(#Z943 Strippex AVL - Economy version)

BDV - 33kv /50mm width.

Layers self amalgamate.

Leak proof /water proof permanent electrical

insulation & sealing of joints.

Tape & forget.

Cuts fire hazards.