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Standards Based Maintenance

Presented at MARCON 2013, Knoxville TN

27 Feb ‘2013

By Terrence O’Hanlon (Presented By: Ramesh Gulati (AEDC/ATA)

Standards Based Maintenance

Geneva, Switzerland

Presented at MARCON 2013, Knoxville TN

27 Feb ‘2013

By Terrence O’Hanlon

Safety Moment

What are the top two Safety cited violations for 2011 ?

Safety Moment

What are top the two Safety cited violations for 2011?

1. Fall protection – 7,139 violations. "Falls continue to be the leading cause of fatalities in construction,

2. Scaffolding – 7,069 violations. In 2010, 37 workers died from scaffolding-related incidents.

In 2012 , the same list continues…

Reliability and Safety go hand in hand…

Top 5 frequent OSHA Violations

• Ladders 1926.1053 . Falls from a ladder account for over ten percent of all

workplace injuries every year. Proper use of ladders should be taught to all employees. A fall from as little as three feet can cause serious injuries to a person.

• Lockout-Tagout 1910.147 . The lockout-tagout violation happens when you fail to shut down machinery correctly before it is maintained. It is a way of making sure the equipment cannot be accident turned on again by using locks and several different keys. If this guideline is not followed at all times it can result in death.

• Scaffolding 1926.451 . Many scaffolding accidents occur when it is not put together correctly. Planks or supports that are incorrectly placed can come lose and fall. These can cause employees to fall off the scaffolding. Falling planks can injury employees that are working under them.

• Respiratory Protection 1910.134 . Face mask and other types of respiration protection must be worn in areas where harmful chemicals or dust particles are present in the air. Wearing respiration safety gear will protect you from lung problems in the future.

• Hazard Communications 1910.1200 . All chemicals must be labeled and stored correctly at all times. Safety data sheets should be posted to insure all chemicals are in the right area. Never store chemicals in open or unlabeled bottles.

Presentation Flow

Why Standards

ISO Managing Systems (9001, 14000,50000)

ISO 55000

ISO 31000

Other related standards

• Oil / Lubrication, Vibration/CBM, etc

Assessment

0 Please use a blank sheet numbers 1-10 to track your score/maturity level

Asset Management For Maintenance Professionals

0 Do you know what assets your organization owns?

0 Yes=1

0 No=0


0 Do you know which assets are critical?

0 Yes=1

0 No=0


0 Do you know the lifecycle cost for each asset?

0 Yes=1

0 No=0


0 Do you know the current (real time) condition for each asset?

0 Yes=1

0 No=0


0 Do you know the market, book and replacement values for each asset?

0 Yes=1

0 No=0


0 Do you have an optimized team to care for assets?

0 Do you proactively develop new skills to meet changing needs?

0 Do you have a recruitment, retention and succession strategy?

0 Yes=1

0 No=0


0 Do you have an asset information management system that captures knowledge from all phases of asset lifecycle and allows stakeholders from each phase to have access in a searchable format?

0 Yes=1

0 No=0


0 Do you have input into business needs analysis, design, creation and commissioning for a new asset?

0 Yes=1

0 No=0


0 Do you have input into asset upgrade, modification or replacement?

0 Yes=1

0 No=0


0 Do you have a written asset management standard or policy?

0 Yes=1

0 No=0

Score/Maturity Level

0-2 - Innocence

3-4 - Awareness

5-6 - Understanding

7-8 - Competence

9-10 - Excellence

Why Asset Management?

Triple Bottom Line

People/Planet/Profit

Economic Prosperity

Social Responsibility

Environmental Stewardship

Source: Cannibals with Forks: the Triple Bottom Line of 21st Century Business By John Elkington – Green Business Guru

Impact of Standards Diffusion of ISO 9000 & 14000

0 Imagine 50’s & 60’s era 0 Market flooded with Japanese products

0 CHEAP

0 POOR Quality

0 Current - 2002-2012 0 Everything is “China” made

0 Quality is excellent

0 Why ?? What happened ??

Where is ISO used?

Standardization as a Business Investment

0 Creates Customer Confidence 0 Standards assure quality, safety and reliability 0 Customer confidence strengthens the brand

0 Supports Innovation - continuous improvement 0 Creates a disciplined approach to processes 0 Creates efficiency in the processes to drive down costs and speeds time to market

0 Improves Market Access / Share 0 Helps to reduce risk through knowledge capture

0 Creates a Foundation for Growth 0 Efficient and secure operations enables a sustainable base for development – growth

Use of standards / standardization is becoming a business’ success differentiator

What is a Management System?

0 A management system describes the set of procedures an organization needs to follow in order to meet its objectives.

0 When an organization systemizes how it does things, this is known as a management system.

Management System

0 Some of ISO’s most well-known standards are management system standards.

0 They provide a model to follow when setting up and operating a management system.

0 Like all ISO standards, they are the result of international, expert consensus.

0 In theory by implementing a management system standard, organizations can benefit from global management experience and good practice.

ISO Management System

0 ISO 50001 - Energy management

0 ISO 14000x - Environmental management

0 ISO 9000x - Quality management

0 ISO 31000x– Risk Management

0 ISO 55000x Asset management

Interesting ISO Factoid: One of the challenges with using ISO Management Systems Standard development template was that ISO 55000 will now be an Asset Management Management System

Standards

0 Specifications / codes

0 Interchangeability

0 Safety

0 Practices – Management system

0 Compliance certification

0 Non-certification (Guidance)

30

Objective ( benefits ) of Standards

0 Safety of people & environment

0 Improves Productivity – reduce cost

0 Eliminates / reduces chaos

0 Traffic signs - signal colors

0 Cloth sizes

0 Electrical plugs

0 Oil filter sizes

0 Drill sizes

31

Standard Myths

0 Standards aren’t relevant to my business

0 Standards inhibit innovation

0 Standards only apply to product or logistics / supply chain

0 We don’t need standards, we already have best solution

Why Standards ?

0 Standards are Best Practices …. at the time of development

0 Standards are developed by SME

0 Standards creates a disciplined approach – process

0 Repeatability

0 Consistency

0 Improves productivity – reduces cost of operations

International Standardizing Organizations

0ANSI

0ISO

0IEC

0ITU

34

International Standardizing Organizations

0ANSI (American National Standards Institute - 1918)

0ISO (International Organization for standards -1946)

0IEC ( International Electrotechnical Commission -1906)

0ITU ( International Telecommunication (Telegraph) Union - 1865)

35

SDO – Standards Development Organizations

0 Over 200 in US

0 Professional Societies ( product /processes)

0 IEEE

0 ASME

0 ASCE

0 ASTM

0 ASE

0 Many more…

0 Govt. – regulatory requirements

0 Military (Mil Standards)

0 OSHA / EPA

0 Cities / municipalities

36

Application of Standards

0 Is your organization using any standards?

0 Is your organization ISO certified, i.e. 9001 ?

0 How many of you (your Company) are certified ?

0 If yes, what benefit you get?

ISO Management and Leadership

Standards

Asset Management Related Standards

• BSI’s PAS 55 Asset Management • ISO’s – Management & Leadership Standards

– ISO 9000n Quality Management – ISO 50001 Energy Management – ISO 31000 Risk Management – ISO 26000 Social Responsibility – ISO 14000 Environment Management • ISO 55000x Asset Management (Under

development)

• OHSAS (18001) Safety and Health

39

ISO 9000: Quality management systems (QMS)

0 ISO 9000:2005 Quality management systems — Fundamentals and vocabulary and

0 ISO 9001: 2008 Quality management systems - Requirements 0 ISO 9004:2009 Managing for the sustained success of an organization — A

quality management approach, Outline contents for ISO 9001 are as follows:

• Section 1: Scope • Section 2: Normative Reference • Section 3: Terms and definitions (specific to ISO 9001, not specified in ISO

9000) • Section 4: Quality Management System • Section 5: Management Responsibility • Section 6: Resource Management • Section 7: Product Realization • Section 8: Measurement, analysis and improvement

0 In effect, users need to address all sections 1 to 8, but only 4 to 8 need implementing within a QMS.

40

ISO new standards (Management) 1) Scope 2) Normative references 3) Terms and definitions 4) Context of the organization 5) Leadership 6) Planning 7) Support 8) Operation 9) Performance Evaluation

9.1 Monitoring, measurement, analysis and evaluation

10) Improvement

41

ISO 50001:2011 – Energy Management

0 Specifies requirements for establishing, implementing, maintaining and improving an energy management system, whose purpose is to enable an organization to follow a systematic approach in achieving continual improvement of energy performance, including energy efficiency, energy use and consumption.

0 Specifies requirements applicable to energy use and consumption, including measurement, documentation and reporting, design and procurement practices for equipment, systems, processes and personnel that contribute to energy performance.

42

ISO 50001:2011 – Energy Management cont.

0 Applies to all variables affecting energy performance that can be monitored and influenced by the organization. ISO 50001:2011 does not prescribe specific performance criteria with respect to energy.

0 It has been designed to be used independently, but it can be aligned or integrated with other management systems.

0 It is applicable to any organization wishing to ensure that it conforms to its stated energy policy and wishing to demonstrate this to others, such conformity being confirmed either by means of self-evaluation and self-declaration of conformity, or by certification of the energy management system by an external organization.

43

ISO 31000:2009, Risk Management – Principles and Guidelines

ISO 31000’s Key Principles 0 ISO 31000 contains 11 key principles that again position risk management

as a fundamental process in the success of the organization rather than a wearisome burden on the organization's business managers. Details of these principles can be found within the standard but the following five are worthy of further discussion:

0 Principle 1 Risk management creates and protects value

0 Principle 2 Risk management is an integral part of the organization's processes

0 Principle 3 Risk management is part of decision making

0 Principle 5 Risk management is systematic, structured and timely

0 Principle 11 Risk management facilitates continual improvement of the organization

0 These principles clearly give you as a risk manager the platform to raise the profile of your program within your organization.

44

ISO 14000 – Environmental Management System

0 ISO 14000 0 ISO 14001 :2004 EMS Requirements 0 ISO 14004 : 2004 EMS General Guidelines 0 ISO 14005: 2010 EMS Guidelines for phased implementation

Primary objective: 0 Minimize harmful effects on the environment caused by its activities, and

to 0 Achieve continual improvement of its environmental performance. ISO has many other standards dealing with specific environmental issues.

The intention of ISO 14001:2004 is to provide a framework for a holistic, strategic approach to the organization's environmental policy, plans and actions.

ISO 14001:2004 gives the generic requirements for an environmental management system. The underlying philosophy is that whatever the organization's activity, the requirements of an effective EMS are the same.

45

ISO 26000 - Social Responsibility • Business and organizations do not operate in a vacuum. Their

relationship to the society and environment in which they operate is a critical factor in their ability to continue to operate effectively. It is also increasingly being used as a measure of their overall performance.

• ISO 26000 provides guidance on how businesses and organizations can operate in a socially responsible way. This means acting in an ethical and transparent way that contributes to the health and welfare of society.

• ISO 26000 provides guidance rather than requirements, to clarify what social responsibility is, helps businesses and organizations translate principles into effective actions and shares best practices relating to social responsibility, globally. It is aimed at all types of organizations regardless of their activity, size or location.

Social Res-Pollution

PPP_MovieClip_CLP_Pollution.wmv



ISO 26000 - Social Responsibility *

• The fundamental practices (Clause 5) 1) Recognizing social responsibility

2) Stakeholders identification & engagement

• Organizational Governance (Clause 6) 1) Human rights

2) Labor practices

3) The environment

4) Fair operating practices

5) Consumer issues

6) Community involvement and development

* Standard has 7 clauses and two annex

ISO 55000x Asset Management System Standard Structure

• ISO 55000: Overview, Principles and Terminology

A marketing document (why)

• ISO 55001: Requirements

The “shall” statements (what)

• ISO 55002: Guidelines

Explanations and examples (how)

ISO 55001 Management Standards Format

1) Scope

2) Normative references

3) Terms and definitions

4) Context of the organization

5) Leadership

6) Planning

7) Support

8) Operation

9) Performance Evaluation

10) Improvement

49

ISO 55000-01-02

ISO 55000x /PC251 Participating Countries

1. Argentina 2. Australia 3. Canada 4. Chile 5. China 6. Czech Republic 7. Denmark 8. Finland 9. Germany 10. India

11. Ireland 12. Italy 13. Republic of 14. Korea 15. Netherlands 16. Mexico 17. Norway 18. Peru 19. Portugal 20. South Africa

21. Spain 22. Sweden 23. United Kingdom 24. United States of America 25. United Arab Emirates 26. Japan 27. France 28. Switzerland

US TAG Participating Organizations

Stratum Consulting Partners

E-ISG Asset Intelligence

http://www.sunflowersystems.com/index.jsp

http://blog.executivebiz.com/wp-content/uploads/2012/03/northrop-grumman-logo.jpg

http://www.vestapartners.com/

http://www.stratumconsultingpartners.com/

http://www.stratumconsultingpartners.com/

http://www.radley.com/index.html

http://gsaxcess.gov/

http://www.nasasp.org/

http://www.fulcrum.net/index.html

http://www.npma.org/Index.aspx

Other Standards relating to Maintenance

0 Vibration

0 Oil / Lubrication

0 Pressure vessels

0 Welding

0 Property management

0 Taxonomy

0 etc…

Source: Mobius Institute www.mobiusinstitute.com

Terminology, symbols and vocabulary

Standard Description

ISO 1925:2001 Mechanical vibration -- Balancing -- Vocabulary

ISO 2041:2009 Mechanical vibration, shock and condition monitoring -- Vocabulary

ISO 3719:1994 Mechanical vibration -- Symbols for balancing machines and associated instrumentation

ISO 5805:1997 Mechanical vibration and shock -- Human exposure -- Vocabulary

ISO 13372:2004 Condition monitoring and diagnostics of machines -- Vocabulary

ISO 14839-1:2002 Mechanical vibration -- Vibration of rotating machinery equipped with active magnetic

bearings -- Part 1: Vocabulary

ISO 14839-1:2002/Amd 1:2010 Amendment 1:2010 to ISO 14839-1:2002


bearings -- Part 2 Evaluation of vibration


bearings -- Part 3 Evaluation of stability margin

ISO 15261:2004 Vibration and shock generating systems – Vocabulary

Source: Mobius Institute www.mobiusinstitute.com

Vibration and shock measuring equipment…


ISO 2954:1975 Mechanical vibration of rotating and reciprocating machinery -- Requirements for instruments for

measuring vibration severity

ISO 5344:2004 Electrodynamic vibration generating systems -- Performance characteristics

ISO 5347-5:1993 Methods for the calibration of vibration and shock pick-ups -- Part 5: Calibration by Earth's gravitation

ISO 5347-7:1993 Methods for the calibration of vibration and shock pick-ups -- Part 7: Primary calibration by centrifuge

ISO 5347-8:1993 Methods for the calibration of vibration and shock pick-ups -- Part 8: Primary calibration by dual centrifuge

ISO 5347-12:1993 Methods for the calibration of vibration and shock pick-ups -- Part 12: Testing of transverse shock sensitivity

ISO 5347-13:1993 Methods for the calibration of vibration and shock pick-ups -- Part 13: Testing of base strain sensitivity

ISO 5347-14:1993 Methods for the calibration of vibration and shock pick-ups -- Part 14: Resonance frequency testing of

undamped accelerometers on a steel block

ISO 5347-15:1993 Methods for the calibration of vibration and shock pick-ups -- Part 15: Testing of acoustic sensitivity

ISO 5347-16:1993 Methods for the calibration of vibration and shock pick-ups -- Part 16: Testing of mounting torque sensitivity

ISO 5347-17:1993 Methods for the calibration of vibration and shock pick-ups -- Part 17: Testing of fixed temperature

sensitivity

ISO 5347-18:1993 Methods for the calibration of vibration and shock pick-ups -- Part 18: Testing of transient temperature

sensitivity

ISO 5347-19:1993 Methods for the calibration of vibration and shock pick-ups -- Part 19: Testing of magnetic field sensitivity

ISO 5347-22:1997 Methods for the calibration of vibration and shock pick-ups -- Part 22: Accelerometer resonance testing --

General methods



ISO 18312-1:2012 Mechanical vibration and shock -- Measurement of vibration power flow from machines into

connected support structures -- Part 1: Direct method

ISO 18312-2:2012 Mechanical vibration and shock -- Measurement of vibration power flow from machines into

connected support structures -- Part 2: Indirect method

ISO 18431-1:2005 Mechanical vibration and shock -- Signal processing -- Part 1: General introduction

ISO 18431-1:2005/Cor 1:2009 Technical Corrigendum 1:2009 to ISO 18431-1:2005

ISO 18431-2:2004 Mechanical vibration and shock -- Signal processing -- Part 2: Time domain windows for

Fourier Transform analysis


ISO 18431-4:2007 Mechanical vibration and shock -- Signal processing -- Part 4: Shock-response spectrum

analysis

ISO 21289:2008 Mechanical vibration and shock -- Parameters to be specified for the acquisition of vibration

data

Condition monitoring and diagnostics


ISO 19860:2005 Gas turbines -- Data acquisition and trend monitoring system requirements for gas turbine

installations

ISO 22096:2007 Condition monitoring and diagnostics of machines -- Acoustic emission

Conclusion 0 Standards reduces chaos and creates a discipline approach

0 Standards improve organization’s efficiency and reduces cost of product/services

0 ANSI and ISO are two leading organization in the world to create and coordinate standards development

0 Asset Management Standards (ISO 55000 series of standards) are under development

0 ISO 55000 - Overview, Principles and Terminology ( Why)

0 ISO 55001 – Requirements ( What)

0 ISO 55002 – Guidelines ( How)

0 Several other standards available to improve assets effectiveness in the area of sustainability – energy, environment, social responsibility, quality, risk, safety management etc.

0 Standards makes an enormous and positive contribution to most aspects of our lives

Don’t wait ... Start the process NOW to use standards an effective tool to have sustainable improvements

Q/A Open Discussion



ISO 5348:1998 Mechanical vibration and shock -- Mechanical mounting of accelerometers

ISO 6070:1981 Auxiliary tables for vibration generators -- Methods of describing equipment characteristics

ISO 6070:1981/Cor 1:2006 Technical Corrigendum 1:2005 to ISO 6070:1981

ISO 7626-1:2011 Vibration and shock -- Experimental determination of mechanical mobility -- Part 1: Basic

terms and definitions, and transducer specifications

ISO 7626-2:1990 Vibration and shock -- Experimental determination of mechanical mobility -- Part 2:

Measurements using single-point translation excitation with an attached vibration exciter

ISO 7626-5:1994 Vibration and shock -- Experimental determination of mechanical mobility -- Part 5:

Measurements using impact excitation with an exciter which is not attached to the structure

ISO 8041:2005 Human response to vibration -- Measuring instrumentation


ISO 8042:1988 Shock and vibration measurements -- Characteristics to be specified for seismic pick-ups

ISO 8568:2007 Mechanical shock -- Testing machines -- Characteristics and performance

ISO 8626:1989 Servo-hydraulic test equipment for generating vibration -- Method of describing

characteristics

ISO 10813-1:2004 Vibration generating machines -- Guidance for selection -- Part 1: Equipment for

environmental testing


ISO 13355:2001 Packaging -- Complete, filled transport packages and unit loads -- Vertical random vibration

test



ISO 16063-1:1998 Methods for the calibration of vibration and shock transducers -- Part 1: Basic concepts

ISO 16063-11:1999 Methods for the calibration of vibration and shock transducers -- Part 11: Primary vibration

calibration by laser interferometry

ISO 16063-12:2002 Methods for the calibration of vibration and shock transducers -- Part 12: Primary vibration

calibration by the reciprocity method


ISO 16063-13:2001 Methods for the calibration of vibration and shock transducers -- Part 13: Primary shock

calibration using laser interferometry

ISO 16063-15:2006 Methods for the calibration of vibration and shock transducers -- Part 15: Primary angular

vibration calibration by laser interferometry

ISO 16063-21:2003 Methods for the calibration of vibration and shock transducers -- Part 21: Vibration

calibration by comparison to a reference transducer


ISO 16063-22:2005 Methods for the calibration of vibration and shock transducers -- Part 22: Shock calibration

by comparison to a reference transducer

ISO 16063-31:2009 Methods for the calibration of vibration and shock transducers -- Part 31: Testing of

transverse vibration sensitivity

ISO 16063-41:2011 Methods for the calibration of vibration and shock transducers -- Part 41: Calibration of laser

vibrometers



ISO 15:2011 Rolling bearings -- Radial bearings -- Boundary dimensions, general plan

ISO 281:2007 Rolling bearings -- Dynamic load ratings and rating life

ISO 12482-1:1995 Cranes -- Condition monitoring -- Part 1: General

ISO 13373-1:2002 Condition monitoring and diagnostics of machines -- Vibration condition monitoring –

Part 1: General procedures

ISO 13373-2:2005 Condition monitoring and diagnostics of machines -- Vibration condition monitoring –

Part 2: Processing, analysis and presentation of vibration data

ISO 13374-1:2003 Condition monitoring and diagnostics of machines -- Data processing, communication and

presentation -- Part 1: General guidelines


presentation -- Part 2: Data processing


presentation --Part 3: Communication

ISO 13379:2003 Condition monitoring and diagnostics of machines -- General guidelines on data interpretation and

diagnostics techniques

ISO 13381-1:2004 Condition monitoring and diagnostics of machines -- Prognostics -- Part 1: General guidelines

ISO 16587:2004 Mechanical vibration and shock -- Performance parameters for condition monitoring of structures

ISO/IEC 17024:2003 Conformity assessment -- General requirements for bodies operating certification of persons

ISO 17359:2011 Condition monitoring and diagnostics of machines -- General guidelines

ISO 18434-1:2008 Condition monitoring and diagnostics of machines -- Thermography -- Part 1: General procedures



ISO 18436-1:2012 Condition monitoring and diagnostics of machines -- Requirements for training and certification of

personnel -- Part 1: Requirements for certifying bodies and the certification process

ISO 18436-2:2003 Condition monitoring and diagnostics of machines -- Requirements for training and certification of

personnel -- Part 2: Vibration condition monitoring and diagnostics

ISO 18436-3:2012 Condition monitoring and diagnostics of machines -- Requirements for qualification and assessment of

personnel -- Part 3: Requirements for training bodies and the training process


personnel -- Part 4: Field lubricant analysis


personnel -- Part 5: Lubricant laboratory technician/analyst


personnel -- Part 6: Acoustic emission


personnel -- Part 7: Thermography

Balancing and balancing machines


ISO 1940-1:2003 Mechanical vibration -- Balance quality requirements for rotors in a constant (rigid) state --

Part 1: Specification and verification of balance tolerances


ISO 1940-2:1997 Mechanical vibration -- Balance quality requirements of rigid rotors -- Part 2: Balance errors

ISO 2953:1999 Mechanical vibration -- Balancing machines -- Description and evaluation

ISO 7475:2002 Mechanical vibration -- Balancing machines -- Enclosures and other protective measures for

the measuring station

ISO 8821:1989 Mechanical vibration -- Balancing -- Shaft and fitment key convention

ISO 10814:1996 Mechanical vibration -- Susceptibility and sensitivity of machines to unbalance

ISO 11342:1998 Mechanical vibration -- Methods and criteria for the mechanical balancing of flexible rotors


ISO 14694:2003 Industrial fans -- Specifications for balance quality and vibration levels

ISO 14694:2003/Amd 1:2010 Amendment 1:2010 to ISO 14694:2003

ISO 19499:2007 Mechanical vibration -- Balancing -- Guidance on the use and application of balancing

standards

ISO 20806:2009 Mechanical vibration -- Criteria and safeguards for the in-situ balancing of medium and large

rotors

Machinery vibration and vibration measurement of components


ISO 3046-5:2001 Reciprocating internal combustion engines -- Performance -- Part 5: Torsional vibrations

ISO 4548-7:1990 Methods of test for full-flow lubricating oil filters for internal combustion engines -- Part 7: Vibration

fatigue test

ISO 6267:1980 Alpine skis -- Measurement of bending vibrations

ISO 7919-1:1996 Mechanical vibration of non-reciprocating machines -- Measurements on rotating shafts and

evaluation criteria -- Part 1: General guidelines

ISO 7919-2:2009 Mechanical vibration -- Evaluation of machine vibration by measurements on rotating shafts –

Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating speeds

of 1 500 r/min, 1 800 r/min, 3 000 r/min and 3 600 r/min


Part 3: Coupled industrial machines


Part 4: Gas turbine sets with fluid-film bearings


Part 5: Machine sets in hydraulic power generating and pumping plants

ISO 8528-9:1995 Reciprocating internal combustion engine driven alternating current generating sets –

Part 9: Measurement and evaluation of mechanical vibrations

ISO 8579-1:2002 Acceptance code for gear units -- Part 1: Test code for airborne sound

ISO 8579-2:1993 Acceptance code for gears -- Part 2: Determination of mechanical vibrations of gear units during

acceptance testing



ISO 10816-1:1995 Mechanical vibration -- Evaluation of machine vibration by measurements on non-rotating

parts -- Part 1: General guidelines

ISO 10816-1:1995/Amd 1:2009 Amendment 1:2009 to ISO 10816-1:1995


parts -- Part 2: Land-based steam turbines and generators in excess of 50 MW with normal

operating speeds of 1 500 r/min, 1 800 r/min, 3 000 r/min and 3 600 r/min


parts -- Part 3: Industrial machines with nominal power above 15 kW and nominal speeds

between 120 r/min and 15 000 r/min when measured in situ


parts -- Part 4: Gas turbine sets with fluid-film bearings


parts -- Part 5: Machine sets in hydraulic power generating and pumping plants


parts -- Part 6: Reciprocating machines with power ratings above 100 kW


parts -- Part 7: Rotodynamic pumps for industrial applications, including measurements on

rotating shafts



ISO 10817-1:1998 Rotating shaft vibration measuring systems -- Part 1: Relative and absolute sensing of radial

vibration

ISO 14695:2003 Industrial fans -- Method of measurement of fan vibration



bearings -- Part 2: Evaluation of vibration


bearings -- Part 3: Evaluation of stability margin

ISO 15242-1:2004 Rolling bearings -- Measuring methods for vibration -- Part 1: Fundamentals

ISO 15242-2:2004 Rolling bearings -- Measuring methods for vibration -- Part 2: Radial ball bearings with

cylindrical bore and outside surface


ISO 15242-3:2006 Rolling bearings -- Measuring methods for vibration -- Part 3: Radial spherical and tapered

roller bearings with cylindrical bore and outside surface


ISO 15242-4:2007 Rolling bearings -- Measuring methods for vibration -- Part 4: Radial cylindrical roller bearings

with cylindrical bore and outside surface

ISO 22266-1:2009 Mechanical vibration -- Torsional vibration of rotating machinery -- Part 1: Land-based steam

and gas turbine generator sets in excess of 50 MW

The following is a sample of acceptance testing guidelines:

Acceptance testing: ISO Standards


ISO 8579-1 Acceptance code for gear units -- Part 1: Test code for airborne sound

ISO 8579-2 Acceptance code for gears -- Part 2: Determination of mechanical vibrations of gear units during acceptance testing

ISO 1217:2009 Displacement compressors -- Acceptance tests

ISO 2314:2009 Gas turbines – Acceptance tests

ISO 3046-1:2002 Reciprocating internal combustion engines -- Performance -- Part 1: Declarations of power, fuel and lubricating oil consumptions, and test methods -- Additional requirements for engines for general use

ISO 3046-3:2006 Reciprocating internal combustion engines -- Performance -- Part 3: Test measurements

ISO 3046-5:2001 Reciprocating internal combustion engines -- Performance -- Part 5: Torsional vibrations

ISO 20283-3:2006 Mechanical vibration -- Measurement of vibration on ships -- Part 3: Pre-installation vibration measurement of shipboard equipment

ISO 5389:2005 Turbocompressors -- Performance test code

ISO 8525:2008 Airborne noise emitted by machine tools -- Operating conditions for metal-cutting machines

ISO 13253:1995 Ducted air-conditioners and air-to-air heat pumps -- Testing and rating for performance

ISO 13253:1995 Ducted air-conditioners and air-to-air heat pumps -- Testing and rating for performance

The following is a sample of acceptance testing guidelines - continued:



ISO 8528-1:2005 Reciprocating internal combustion engine driven alternating current generating sets -- Part 1: Application, ratings and performance

ISO 8528-2:2005 Reciprocating internal combustion engine driven alternating current generating sets -- Part 2: Engines

ISO 8528-3:2005 Reciprocating internal combustion engine driven alternating current generating sets -- Part 3: Alternating current generators for generating sets

ISO 8528-5:2005 Reciprocating internal combustion engine driven alternating current generating sets -- Part 5: Generating sets

ISO 8528-6:2005 Reciprocating internal combustion engine driven alternating current generating sets -- Part 6: Test methods

ISO 8528-7:1994 Reciprocating internal combustion engine driven alternating current generating sets -- Part 7: Technical declarations for specification and design

ISO 8528-8:1995 Reciprocating internal combustion engine driven alternating current generating sets -- Part 8: Requirements and tests for low-power generating sets

ISO 8528-9:1995 Reciprocating internal combustion engine driven alternating current generating sets -- Part 9: Measurement and evaluation of mechanical vibrations

ISO 8528-10:1998 Reciprocating internal combustion engine driven alternating current generating sets -- Part 10: Measurement of airborne noise by the enveloping surface method

The following is a sample of acceptance testing guidelines - continued:



ISO 9906:1999 Rotodynamic pumps -- Hydraulic performance acceptance tests -- Grades 1 and 2

ISO 9905:1994 Technical specifications for centrifugal pumps -- Class I

ISO 5199:2002 Technical specifications for centrifugal pumps -- Class II

ISO 9908:1993 Technical specifications for centrifugal pumps -- Class III

ISO 13350:1999 Industrial fans -- Performance testing of jet fans

ISO 13380:2002 Condition monitoring and diagnostics of machines -- General guidelines on using performance parameters

ISO 5198:1987 Centrifugal, mixed flow and axial pumps -- Code for hydraulic performance tests -- Precision grade

Birth of ANSI – American National Standards

Institute 0 In 1916,

o American Institute of Electrical Engineers (now IEEE)

o American Society of Mechanical Engineers (ASME),

o American Society of Civil Engineers (ASCE),

o American Institute of Mining and Metallurgical Engineers (AIME)

o and the American Society for Testing Materials (now ASTM International)

Joined in establishing an impartial national body to coordinate standards development, approve national consensus standards, and halt user confusion on acceptability.

These five organizations, who were themselves core members of the United Engineering Society (UES), subsequently invited the U.S. Departments of War, Navy and Commerce to join them as founders.

0 ANSI was founded October 19, 1918 - a not -for -profit organization to support standards development and coordination. 72

ANSI Mission To enhance both the global competitiveness of U.S. business

and the U.S. quality of life by promoting and facilitating voluntary consensus standards and conformity assessment systems, and safeguarding their integrity.

What is ISO?

0 ISO

0 International Organization for Standards

0 ISO is short for ISOS (Greek word meaning “single or equal”)

0 ISO

0 Standard

0 Uniform/equal – single

In simple terms ISO means: What ever you are doing (best practices), you are doing uniformly and everywhere – process, dept, plant etc..

Standards Development – ISO hierarchy

0 ISO

0 Member Countries represented -163

0 USA (ANSI)

0 UK (BSI)

0 Japan (JSA), etc..

0PC/TC Secretariat ( countries rep /SDO) 0 SDO TAG ( ASTM/TAG for PC 251 /Asset Mgmt.)

0 WG (Mirror committee / working groups)

75

Founding of ISO 0 ISO was born from the union of two organizations - the ISA

(International Federation of the National Standardizing Associations),. established in New York in 1926, and the UNSCC (United Nations Standards Coordinating Committee), established in 1944.

0 In October 1946, delegates from 25 countries, meeting at the Institute of Civil Engineers in London, decided to create a new international organization, of which the object would be "to facilitate the international coordination and unification of industrial standards".

0 The new organization, ISO, officially began operations on 23 February 1947.

ISO Terminology

0 SDO – Standards Development Organization

0 TAG – Technical Advisory Group

0 PC/TC – Project / Technical Committee

0 WG – Working Group

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ANSI Mission To enhance both the global competitiveness of U.S. business

and the U.S. quality of life by promoting and facilitating voluntary consensus standards and conformity assessment systems, and safeguarding their integrity.

Founding of ISO 0 ISO was born from the union of two organizations - the ISA

(International Federation of the National Standardizing Associations),. established in New York in 1926, and the UNSCC (United Nations Standards Coordinating Committee), established in 1944.

0 In October 1946, delegates from 25 countries, meeting at the Institute of Civil Engineers in London, decided to create a new international organization, of which the object would be "to facilitate the international coordination and unification of industrial standards".

0 The new organization, ISO, officially began operations on 23 February 1947.

ISO Terminology

0 SDO – Standards Development Organization

0 TAG – Technical Advisory Group

0 PC/TC – Project / Technical Committee

0 WG – Working Group

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SDO – Standards Development Organizations

0 Over 200 in US

0 Professional Societies ( product /processes)

0 IEEE

0 ASME

0 ASCE

0 ASTM

0 ASE

0 Many more…

0 Govt. – regulatory requirements

0 Military (Mil Standards)

0 OSHA / EPA

0 Cities / municipalities

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Standards Development – ISO hierarchy

0 ISO

0 Member Countries represented -163

0 USA (ANSI)

0 UK (BSI)

0 Japan (JSA), etc..

0PC/TC Secretariat ( countries rep /SDO) 0 SDO TAG ( ASTM/TAG for PC 251 /Asset Mgmt.)

0 WG (Mirror committee / working groups)

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Standards Development – ISO Hierarchy An Example – ISO 55000

0 ISO

0 55000 development

0PC/TC Secretariat ( UK/BSI) 0 28 member countries (P & O)

0 USA (ANSI/ASTM/PC251 –US TAG)

0 UK (BSI/ IAM + )

0 Japan (JSA + ), etc..

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Standards Based Maintenance - University of Tennesseeweb.utk.edu/~rmc/documents/gulati_ppt.pdf ·...

Documents

Transcript of Standards Based Maintenance - University of Tennesseeweb.utk.edu/~rmc/documents/gulati_ppt.pdf ·...