Standards-based Integration and Interoperability · PDF fileAirbus Deutschland GmbH Alias...

PROSTEP AG • Dolivostraße 11 • 64293 Darmstadt • www.prostep.com

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Paul W. DowningPROSTEP, [email protected]

Andreas SchreiberPROSTEP, [email protected]

© PROSTEP 2007

Standards-based Integration and Interoperability

Tier 1’s and OEM’s Streamline Data Managements to Master the Demands of Multiple PDM and CAD Systems

LIMITED DISTRIBUTION – © PROSTEP 2007

Company Information

Since it’s foundation in 1993, PROSTEP has become a leading provider of turn-key solutions for engineering processes in the areas of product data integration, data migration and supply chain communication for manufacturers and suppliers. Interoperability between PDM to (PDM, CAD, ERP, CAE, Legacy) product structure interchange and conversion.11 Offices including

Detroit (Troy)

PROSTEP OWNERS

LIMITED DISTRIBUTION –

Industry (Users)

Universities, and Associations

IT-Companies and System Vendors

em engineering methods AGEADS Deutschland GmbH Military Aircraft

EDAG Engineering + Design AGEdscha AG

EPM Technology ASEurostep Commercial

exentra GmbHexxcellent solutions GmbH

Faurecia Innenraumsysteme GmbHFE-Design GmbH

fischer automotive systems GmbHFord-Werke AG

FhG IGDFhG IAOFhG IPK

FH Nordwestschweiz-Institut für Kooperationsforschung und –entwicklung (ifk)

FHS St. Gallen, Institut für Mechatronik und ITForschungszentrum KarlsruheFreudenberg Dichtungs- und

Schwingungstechnik KGFTE Automotive GmbH

FUBA Automotive GmbHFujitsu Siemens Computers GmbH

GDX Automotive RehburgGETOQ Consulting GmbH

GETRAG Getriebe- und ZahnradfabrikGoodyear Dunlop TyresHella KG Hueck & Co.

Hengst Filterwerke GmbH & Co. KGHirschvogel Umformtechnik GmbH

Huf Hülsbeck & Fürst GmbH & Co. KGIAV GmbH – IG Auto & Verkehr

IBM Deutschland GmbHILC PROSTEP GmbH

in-integrierte informationssysteme GmbHIPEQ GmbH

Inalfa Roof SystemsINA Schaeffler KG

ISE Innomotive Systems Europe GmbHISE-Industries GmbH Werk Duisburg

ISE-Industries GmbH Werk WittenJ. Eberspächer GmbH & Co.

JAMA - Japan Automotive Manufacturer Assoc.Japan Auto Parts Industries Association

John Deere Werke MannheimJohnson Controls GmbH

KTH, Woxen CentreKUKA Schweißanlagen GmbH

KEIPER GmbH + Co. KG KET Karosserie Entwicklung Thurner

Kiekert AGKisters AG

KNORR-BREMSE GmbHKUKA Werkzeugbau GmbH

Küster Holding GmbHLarsen & Toubro Limited

Leopold Kostal GmbH & Co. KGLiebherr Logistk GmbH

Life Cycle Engineers GmbHMagna Steyr Fahrzeug AG & Co. KG

Mahle International GmbHMAN AG

MAN B&W Diesel AGMAN Nutzfahrzeuge AG

MAN Turbomaschinen AG GHH BorsigMatrix One GmbHMDT Vision GmbH

Meta Motoren-/Energie-Technik GmbHMentor Graphics (Deutschland) GmbH

Microsoft Deutschland GmbHMontaplast GmbH

MSC Software GmbHMSG Systems AG

MTU Aero Engines GmbHMTU Friedrichshafen GmbH

Mündener Gummiwerk GmbHNexolab GmbH

Nihon Unisys, Ltd.Object Management Group, Inc.

Partmaster GmbHPDTec GmbH

Pierburg GmbHPolitechniki Wroclawskiej

Porsche Engineering Services GmbHPoznan University of Technology

Proficiency Ltd.PROSTEP AGPROSTEP IMPPROSTEP ITS

PTC GmbHRobert Bosch GmbH

Rücker AGRuhr-Uni Bochum, ITMSAAB Automobile AB

Saint-Gobain Sekurit GmbH & Co. KGSAP AG

Satyam Computer Services Ltd.Scania ABsd & m AG

Seeber GmbHSiemens AG

Siemens Business ServicesSmartCable e. K.

Softlab GmbHStellenbosch University

SupplyOn AGS-Y Systems Technologies Europe GmbH

T-Systems International GmbH

TAKATA-PETRI AGTata Engineering & Locomotive Co. Ltd.

TATA Consultancy Services Deutschland GmbHTheorem Solutions Ltd.

ThyssenKrupp FahrzeuggussThyssenKrupp Technologies AG

Tower Automotive GmbH & Co. KGToyota Motorsport GmbH

TranscenData Europe LimitedTRW Automotive Safety Systems GmbH & Co. KG

TRW Fahrwerksysteme GmbH u. Co. KGTRW Lucas Automotive GmbH

TRW Automotive GmbHTU Clausthal (IMW)TU Chemnitz (IWP)TU Darmstadt (DIK)

TU Dresden (Inst. für Masch.-elemente/-konstruktion)

TU München (IWB)Unigraphics Solutions GmbH

Universidade Metodista de PiracicabaUniversität Dortmund, APSUniversität Duisburg-EssenUniversität Karlsruhe - RPK

Universität Paderborn – Rechnerintegr. ProduktionUniversität St. Gallen

Unity AGUniversity Ljubljana – Faculty of Mech. Engineering

Valmet Automotive Inc.Valtech GmbH

Valeo Wischersysteme GmbHVDA Verband der Automobilindustrie e. V.

VDMA Verband deutscher Masch.- und AnlagenbauVisteon Deutschland GmbH

Volkswagen AGVolkswagen Bordnetze GmbH

WABCO FahrzeugbremsenWebasto AG

Wilhelm Karmann GmbHWitzenmann GmbH

xPLM Solution GmbH & Co. KGZF Friedrichshafen AG

ZGDV e. V.Zuken GmbH

Adam OPEL AG Actano GmbH

Adobe Systems GmbHAgile Software GmbH

Airbus Deutschland GmbHAlias Systems

Altair Engineering GmbHAucotec AG

Audi AGAvanion GmbHAVL-List GmbH

Behr GmbH & Co.Berliner Kreis e. V.

Bertrandt AGBMW AG

Borg Warner Turbo Systems GmbHBrose Fahrzeugteile GmbH & Co. KG

C. Rob. Hammerstein GmbH & Co. KGCadfem GmbH

Campana & Schott Realisierungsm. GmbHcards Engineering GmbH & Co. KG

CEFE, FH AugsburgCENIT AG Systemhaus

CIM-TEAM Techn. Informatik GmbHCimpa GmbH

CoCreate Software GmbH & Co. KGCOMSA Computer und Software GmbH

CONTACT Software GmbHConti TEMIC microelectronic GmbH

CONTINENTAL AGContinental Teves AG & Co. oHG

CSC PLOENZKE AGDaimlerChrysler AG

Daimler Chrysler Research India PVt. Ltd.Dassault Systèmes

Das virtuelle Fahrzeug, GrazDDG Dräxlmeier

DELPHI Deutschland GmbHDelphi GmbH Mechatronic Systems

Denso Automotive Deutschland GmbHDPS Software GmbH

Dr. Ing. h.c. F. Porsche AGE1-Solutions

ProSTEP iViP is a separate non profit organization dedicated to the advancement of open standards in various industries

© PROSTEP • 2007


Open Standards protect investment

Documentation

NC programming

Tools and development

of method plan

ManufacturingPart lists,Bill-of-Material

Production planning

Kinematics and robotic simulation

Quality control

FEA

Design of parts and assemblies

Design

Produ

ct Lif

e Cyc

le Man

agem

ent b

ased

on S

TEP

Software and Services that are built upon Open Standards allow for maximum flexibility by providing the underlying structure required for enterprise availability and scalability.Vendor neutral policies allow for “Best in Class” selection of tools without being locked into a predetermined integration path.


Internal Systems must work together in heterogeneous environments

Teamcenter VPM

TC Manuf.Capital Harness

SIM ManagerADM

mySAP


External partners require the use of standards

BoM

CADSystem 4

PDM

CATIA

SmaragdVPM

EDS/BCS

DIALOG

BoM

CADSystem 2

PDM UG

TcAE

BoM

BoM

CADSystem 1

PDMIDEASCATIA V5

C3PNG

C3P

BoM

CADSystem 3

PDM

CATIAPro/E

KVSVPM ...

ZentaTI-Syncro -------

---------

Document data

-- --- --- -

Administrativedata

Productstructuredata

ISO STEP AP214 /OMG PLM Services


Enterprise Scalability requirementsIndicate using an integration platform

PDMA

CADC

CAED

ERPE

PDMB

Exchange of informationwithout standard interface

Exchange of informationwith a standard interface

Typical custom developed point-to-point connectors are

Unmanageable

A standards based integration platform allows

Enterprise Scalability

© PROSTEP 2007

PDMA

CADC

CAED

ERPE

PDMB

StandardInterface

vs.

n • (n-1) = 20 2 • n = 10


WebServicesWebServices

Integration EngineIntegration EngineConnectivity

"Out of the Box"Connectivity

"Out of the Box"

Integration Platform Basic Architecture

PDM Connector LayerPDM Connector Layer

Project specificprocess

Project specificprocess

PDMCAD Data Structure

SDMSimulation Data Structure

ERP

existing system topography

existing system topography

Native API Calls+ data mapping

Native API Calls+ data mapping

Standard WebServices

Standard WebServices

BPEL

J2EEXML


Data Types to consider

Next_higher_assembly

Assembly_c omponent_relationship

Transformation_select

(from Shape_definition_an...)

0..1+placement 0..1

Assembly_definition- assembly_type : String[0..1]

Item_instance- id : String

Design_discipline_item_definition

- id : String(from Part_identi fication)

0..*

+item_instance

0..*

I tem_definition_instance_relationship

1+related 1

0..* +Item_definition_instance_relationship0..*


ISO 10303, Application Protocols

Application Protocol Content

201 Explicit Draughting202 Associative Draughting203 Configuration Controlled 3D Designs of mechanical parts and assemblies204 Mechnical Design using Boundry Representations205 Mechnical Design using Surface Representations207 Sheet Metal Die Planning and Design208 Life Cycle Product Change Process209 Composite & Metallic Analysis & Related Design210 Elecetronic Assembly, Interconnect and Packaging Design212 Electrotechnical Design and Installation213 Numerical Control (NC) Process Plans for Machined Parts214 Core Data for Automotive Mechanical Design Processes215 Ship Arrangement216 Ship Moulded Forms217 Ship Piping218 Ship Structures220 PCA Process Planning221 Functional Data and their Schematic Representation for Process Plant222 Design to Manufacturing for Composite Structures 223 Exchange of Design and Manufacturing Product Information for Cast Parts224 Mechanical Product Definition for Process Planning using Machining Features225 Building Elements using Explicit Shape Representation226 Ship Mechanical Systems227 Plant Spatial Representation231 Process Design and Process Soecification for Major Equipment232 Technical Data Packaging Core Information and Exchange

© PROSTEP 2007 LIMITED DISTRIBUTION –

AP 214: Core Data for Automotive Mechanical Design Processes

GeometrySolids data Surface DataWireframe Measured Data

GeometrySolids data Surface DataWireframe Measured Data

Analysis Simulation

Analysis Simulation

Specification / ConfigurationProduct Structure DataManagement Data

Specification / ConfigurationProduct Structure DataManagement Data

PresentationDrawingVisualization

PresentationDrawingVisualization

Technology DataMaterial DataForm FeaturesTolerance DataSurface Conditions

Technology DataMaterial DataForm FeaturesTolerance DataSurface Conditions

ManufacturingNC- DataProcess Plans

ManufacturingNC- DataProcess Plans

© PROSTEP 2007 LIMITED DISTRIBUTION –

AP 212: Electrotechnical Design and Installation

Electromechanical Equipment in IndustryElectromechanical Equipment in Industry

Electromechanical systemsBuildingsPlantsTransportation Systems

Electromechanical systemsBuildingsPlantsTransportation Systems

Equipment CoverageBuildingsPower-transmission Power-distributionPower-generationElectric-Machinery Electric Light and HeatControl Systems

Equipment CoverageBuildingsPower-transmission Power-distributionPower-generationElectric-Machinery Electric Light and HeatControl Systems

Data SupportingTerminals and Interfaces Functional Decomposition of Product3D Cabling and HarnessesCable Tracks and Mounting Instructions

Data SupportingTerminals and Interfaces Functional Decomposition of Product3D Cabling and HarnessesCable Tracks and Mounting Instructions

Electro-technical PlantPlant, e.g., AutomobileUnit, e.g., Engine Control SystemSub-unit, e.e., Ignition System

Electro-technical PlantPlant, e.g., AutomobileUnit, e.g., Engine Control SystemSub-unit, e.e., Ignition System


OMG PLM-Services 2.0 –XML based STEP data and services

Board Technical Team

IT-VendorsOEMs

Supplier Other Industrial sectors

Standardized data models with engineering scopePredefined objects for metadata, structure, configuration, material …WebServices for data access: Read, Write, Delete and Change operations


More than data mapping

True PDM integration also requires much more than mapping meta data between PDM systems. It also requires a firm understanding of underlying processes, and the ability to map processes between systems taking into account business requirements.


PDM Relationships

PDM Integration means understanding fully the relationships that exist in product structures of both source and target PDM systems.


Standards Play an important role

Open Standards, such as OMG PLM Services provide more functionality to cover more business use cases than proprietary interfaces provided by some system vendors.


Lessons Learned

Upfront Planning and UnderstandingIt is critical before the start of any project that all participants and impacted communities have a baseline understanding of system interfaces, business processes and other impacting factors.

Seek Active Stakeholder buy in and participationInvite “Everyone” to the project kick off meeting, get all the issues on the table. Let everyone have a chance to tell you why it won’t work, and then work with them to gain understanding of their unique concerns. Gain support and communicate frequently.

The purpose of testing is to FAILEmbrace the failures in your early phase testing and learn from them. Keep testing until you have resolved the majority of the major issues. There will be issues some of them big and unforeseen, but a united team will find a solution more quickly than a divided team. Communicate success as well as failure…..


A few customer success stories………………..


Ford – Volvo / Landrover - STEP and native Geometry

„Within its European platform strategy, Ford integrates PDM and CAD data of its subsidiaries Volvo and Landrover withthose of Ford of Europe. Based on OpenPDM®, VPM structureinformation as well as CATIA data are exported, converted and adopted in the I-DEAS/TDM/ metaphase environment at Ford. Due to this automated process, manual operations during theintegration of PDM worlds can be reduced dramatically."

W. Peters, Ford of Europe

ENOVIAVPM

CATIATDM Metaphase

IDEAS

Central Translation

Office

CAD CheckerCAD CheckerCAD Checker Theorem

Translator

TheoremTheoremTranslatorTranslator Compress

Encryption

CompressCompressEncryptionEncryption

.exp.exp

.exp

.mf1

.mf2

ProductStructure

-- ---- -

- -

PDM Data


Integration Vision at Magna Steyr

© PROSTEP 2007

11

www.magnasteyr.com

PLM Road Map 2006 Walter Winter

The vision – one “data exchange platform”

BoM

ERPCAD

OEM 1

BoM

ERPCAD

OEM 2

BoM

ERPCAD

OEM 3

BoM

ERPCAD

OEM 4

emServer

Virt. PT

VPM

DMU

PLM-SystemLieferantLieferantSupplier

Requirement:one mutual “Language”

Exchange platform acts as “Translator”

SOA architecture

PROSTEP OpenPDM

IBM Websphere Process Server


Backend Integration at BOSCH

LIMITED DISTRIBUTION – © PROSTEP � 2007

Faurecia PDM-VPM Replicationand CDB–Matrix Migration

VPM München

VPM HagenbacheMatrix

CIM DATABASE

LIMITED DISTRIBUTION – © PROSTEP � 2007

Supplier collaboration at Siemens TSbased on STEP AP214 (PLM Services)

Data Exchange

Notification

Supplier

Data Exchange

Access via Browser

Export

Impo

rt

Source: Siemens Transportation Systems


Siemens (UGS) Synergyhttp://www.ugs.com/industries/automotive/synergy.shtml


Available Technolgy is being usedtoday. Are you ready ?


Technology Partners


i n t e g r a t e t h e f u t u r e

PROSTEP INC100 W. Big Beaver RdSuite 200Troy, MI 48084www.prostep.com

[email protected]

Standards-based Integration and Interoperability · PDF fileAirbus Deutschland GmbH Alias...

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