standards and approvals - IPS Flow Systems · Ball Valve, Double Union 324 ... PVDF pipe to pipe...

pvdf

IPS Flow SystemsSeaham Grange Industrial Estate, Seaham, Co Durham, SR7 0PT, England

Tel: +44+ 191 521 3111 Fax: +44+ 191 521 3222E-mail: [email protected] Website: www.ipsflowsystems.com

Polyvinylidene Fluoride (PVDF) is a unique thermoplastic with properties which allow it to be used for very aggressive or highly specialised applications. Although expensive compared to other thermoplastics, PVDF offers an economically attractive alternative to many “exotic” materials and/or in process lines where limited working life of other materials necessitates frequent replacement.

PVDF has excellent chemical and physical properties, even at low temperatures, and has considerable resistance to abrasion. It is resistant to most of the inorganic acids and bases, and to aliphatic and aromatic hydrocarbons, organic acids, alcohols and halogenated solvents. It is also non-toxic and can be used for high purity applications.

Safe working temperatures range from -40˚C to +140˚C, with short term use possible at temperatures well above this level.

PVDF systems are assembled using heat fusion welding, either using socket fittings or butt fusion of pipes and/or fittings end to end. Welding equipment is available for sale or hire and is featured in the tools and installation equipment section.

application guide

Pipe - mm Size 314Electrofusion Fittings - mm Size 315

Socket Fusion Fittings - mm Size 316Socket Fusion Flanges - mm Size 317Fusion Spigot Fittings - mm Size 318

Fusion Spigot Adaptor Fittings - mm Size 321Fusion Spigot Flanges - mm Size 322

Ball Valve, Double Union 324Ball Valve Brackets, Double Union 324

Ball Valve, M1 Modular 325T and L-Port Ball Valve 326

Ball Valve, Laboratory/Sampling 327Gauge Guard 327

Diaphragm Valve 328Butterfly Valve 330

Non-Return Valve, Wafer Check 332Non-Return Valve, Check 334

Ball Valve, Electrically Actuated 336Ball Valve, Pneumatically Actuated 338

Diaphragm Valve, Actuated 339Pressure Reducing Valve 340

Pressure Relief Valve 342

section guide

standards and approvals

Temperature range -40˚C to +140˚CHigh impact strengthAbrasion resistantNon-toxicResistant to a wide range of acids, alkalis, salts andorganic solventsLightweightSuitable for high purity applicationsNon-flammable and self extinguishing

Welding equipment required

BS EN ISO 10931:2005

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about: pvdf

General properties of pvdf

PVDF exhibits thermal stability up to 120°C, (short term 140°C for drainage systems). PVDF also has good impact strength, which rises further as the temperature increases.

Some important advantages of PVDF are:

- Low specific weight of 1.78g/cm3

- Long-term creep resistance very high- Chemical resistance is excellent- High resistance to thermal ageing- Outstanding welding characteristics- Excellent abrasion resistance- Smooth internal surfaces- Excellent resistance against UV ageing- Wide temperature range

(between -40°C to +140°C)

CharacteristicsChemical resistance

PVDF has an outstanding resistance to inorganic and organic acids, oxidising media, aliphatic and aromatic hydrocarbons, alcohols and halogenated solvents. PVDF is resistant to halogens, in particular bromine (but not fluorine) and to weak bases. It is degraded by fuming sulphuric acid, some strong basic amines, concentrated and hot alkalis as well as alkaline metals.

PVDF swells in high-polar solvents such as acetone and ethyl acetate. It is also slightly soluble in aphoristic solvents, for example dimethyl formamide and dimethyl sulphide.

Weathering resistance

Piping systems in PVDF are resistant to UV, and therefore they do not need to be protected against degradation when used outdoors.

Electrical characteristics

PVDF is non-conductive, therefore systems will remain free from electrolytic corrosion. Precautions should be taken to avoid static discharge should any part of a PVDF piping system pass through an area where explosive gases may be present.

Physiological characteristics

PVDF is physiologically non-toxic, and meets the European Directive 90/128/EEC relating to plastic materials in contact with foodstuffs. It is particularly suitable for high purity applications handling hot and cold water in the semi-conductor and pharmaceutical industries, and for applications in the food and drug sector.

Polyvinylidene fluoride (PVDF) is a thermoplastic that is distinguished from other fluorinated polymers by its ease of processing, good welding characteristics, and good heat formability. PVDF also has high mechanical strength, excellent chemical resistance, and high operating temperature capabilities. It has the widest range of applications of any of the thermoplastics used for rigid piping systems.

The excellent chemical resistance of PVDF means that it is extensively used in the chemical industry as a piping system for aggressive liquids, and in the field of tank construction and lining. PVDF is a homopolymer without additives such as stabilisers and processing agents. It also displays excellent flame retardant properties. Consequently, PVDF is listed with many worldwide agencies as suitable for use with foodstuffs, dairy products, hot and cold water in the semi-conductor and pharmaceutical industries, and for other applications in the food and drug sector.

Physiologically non-toxic, the smooth surface finish of PVDF does not encourage the growth of microorganisms. When coupled with its low friction coefficient, these natural anti fouling characteristics make PVDF ideally suited to applications involving ultra-pure liquids.

PVDF also has good resistance to UV and gamma radiation, including ageing resistance. PVDF does not support combustion after removal of a flame, and falls into the class V-0 according to UL94.

PVDF has excellent welding characteristics, and can be joined by either socket fusion welding, butt fusion welding, non-contact Infra-Red (IR) welding or electrofusion welding techniques. In addition, PVDF systems can be joined using flanges, threaded connections and mechanical couplings.

PVDF piping systems are available from IPS in metric dimensions according to DIN 8077/8078 and DIN 16962.

Properties of PVDF (Average values)

Property Value

Density 1.78 g/cm3

Tensile Strength >50 MPa

Elongation at Break 80%

Notched Impact Strength at 23°C 11 kJ/ m2

Modulus of Elasticity (Young’s Modulus) 2000 MPa

Coefficient of Linear Expansion 0.12 mm/m /°C

Maximum Operating Temperature 140°C

Minimum Operating Temperature -40°C

Crystalline Melting Temperature 174°C

Surface Resistance >1012 Ω

Thermal Conductivity 0.13 W/m · K

Flammability V-0 UL94

Colour Natural

IPS Flow Systems l Seaham Grange Industrial Estate l Seaham l Co Durham l SR7 0PT l Tel: 0191 521 3111 l www.ipsflowsystems.com

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about: pvdfPressure ratings for pvdf systemsMaximum continuous pressure ratings

Pipes, fittings and valves are designed to operate continuously for 50 years at their maximum rated pressure at 20°C as follows, unless otherwise stated.

The pressure ratings for PVDF pipes according to ISO 10931-2 and PVDF fittings according to ISO 10931-3 are defined by the ‘nominal pressure’ method, whereby pipes, fittings and valves are grouped together according to a single nominal pressure rating. The PN rating is the maximum permitted operational pressure in bars calculated at 20°C, for example PN6 indicates a maximum working pressure of 6 bars. According to this method the pressure ratings of PVDF pipes and fittings according to the nominal pressure system is as follows:-

Jointing PVDF Systems

Welding equipment is available for sale or hire - see Tools and Installation Equipment.Detailed installation instructions, as well as free training, is available on request.

PVDF pipe to pipe and pipe to fitting joints are easy to make, using socket fusion, butt fusion, IR fusion or electrofusion welds.IR fusion is similar in method to butt fusion using non-contact IR heat to melt the pipe ends prior to welding. Non-contact welding produces cleaner, consistent weld characteristics.

Pipe Fitting

HeatingSocket

HeatingSpigot

HeatingElement

Individual Parts

Heating

Finished Joint

Socket FusionHeatingElement

HeatingElement

Pipe

Fitting

Pipe

Fitting

Individual Parts

Heating

Finished Joint

Individual Parts

Heating

Finished Joint

Butt Fusion Infra-Red (IR) FusionElectro-fusion

Socket

Pipe Pipe

Individual Parts

Heating

Finished Joint

Electro-Fusion

Size Range Max. Operating Pressure Pipe PN16 20mm to 280mm 16 Bar

PN10 63mm to 400mm 10 Bar Fittings Socket Fusion PN20 20mm to 110mm 20 Bar Spigot Fusion PN16 20mm to 280mm 16 Bar

PN10 90mm to 315mm 10 Bar Threaded PN12 1/2″ to 2″ 12 Bar

Standard Dimensional Ratio (SDR)

Standard Dimensional Ratio (SDR) is used to define thermoplastic pipes in a variety of materials including polypropylene, polyethylene, and PVC-U. Taken from ISO 4065, SDR is described as being ‘the ratio of the nominal outside diameter of a pipe to its nominal wall thickness’. To calculate the SDR according to ISO 4065 the following equation can be used:

SDR = de

where:SDR = Value to be calculatede = Thickness of the pipe wall (mm)d = Pipe outside diameter (mm) e

d SDR = d/e


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pipes and fittings

Pipework Support Temperature De-Rating Factors

pipe - metric sizes

PVDF pipework requires more support than for metallic systems. As working temperature increases, the distance between the supports is reduced

20 1.00 30 0.90 40 0.82 50 0.74 60 0.66 70 0.56 80 0.51 90 0.44100 0.39110 0.34120 0.29130 0.24140 0.19

Working Pressure Temperature (˚C) De-Rating Factor

Pressure ratings for PVDF pipework systems are always quoted at 20˚C. As working temperature increases, the maximum working pressure decreases by the factor indicated.For short term operating temperatures not listed, please enquire.PN10

PipeSize

162025324050637590

110

0.850.951.001.101.251.401.501.651.802.00

0.750.800.900.951.101.201.301.401.551.75

0.650.70

0.80 0.850.951.101.151.251.351.55

0.550.60

0.70 0.750.800.951.001.101.201.30

20OC

Support Centres/m60OC 100OC 140OC

20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400

Size

1.9 0.21 30 705 0020 21 23.821.9 0.27 30 705 0025 21 30.482.4 0.44 30 705 0032 21 49.842.4 0.55 30 705 0040 21 62.353.0 0.85 30 705 0050 21 96.363.0 1.09 30 705 0063 21 123.303.6 1.55 30 705 0075 21 175.294.3 2.22 30 705 0090 21 251.135.3 3.32 30 705 0110 21 375.186.0 4.24 30 705 0125 21 479.726.7 5.31 30 705 0140 21 599.887.7 6.96 30 705 0160 21 857.838.6 8.74 30 705 0180 21 1078.659.6 10.83 30 705 0200 21 1324.85

10.8 13.67 30 705 0225 21 1686.34 11.9 16.73 30 705 0250 21 2063.49 13.4 21.11 30 705 0280 21 2630.16 - - - - - - - - - - - -

Wall (mm) kg/m Code Price/m

- - - - - - - - - - - - - - - - - - - -

2.5 0.93 30 705 0063 33 105.162.5 1.11 30 705 0075 33 125.492.8 1.48 30 705 0090 33 167.283.4 2.20 30 705 0110 33 249.153.9 2.84 30 705 0125 33 321.474.3 3.52 30 705 0140 33 398.654.9 4.54 30 705 0160 33 559.835.5 5.74 30 705 0180 33 708.356.2 7.19 30 705 0200 33 887.136.9 8.95 30 705 0225 33 1104.057.7 11.10 30 705 0250 33 1367.828.6 13.90 30 705 0280 33 1709.809.7 17.60 30 705 0315 33 2163.14

10.8 22.00 30 705 0355 33 2712.23 12.2 28.00 30 705 0400 33 3454.77

Wall (mm) kg/m Code Price/m

SDR33/S-16/PN10 SDR21/S-10/PN16

High purity PVDF pipes and fittings are also available for ultrapure applications.See separate section.

PVDF for Ultra Pure Liquids

Standard length 5mPlease note that a transportation surcharge may be applied on pipe diameters 250mm or larger - please enquire for details

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This data is provided for guidence only. For specific projects please contact our technical department


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electrofusion fittings mm sizes

HPF ElectrofusionSocket Size Code Price

20 35 073 0020 21 16.2425 35 073 0025 21 17.0632 35 073 0032 21 18.2740 35 073 0040 21 19.9350 35 073 0050 21 21.29 63 35 073 0063 21 27.35

HPF Electrofusion Welding Equipment - available on request.

AGRU CAD software is developed to run under AutoCad R12-DOS, R13-Windows, R14-Windows and Windows 2000It is specifically produced to design plastic piping systems.

There are several unique features:-- Drawing on centre lines (products centred automatically)- Parts list generation- Prefab parts list (pipe cutting lengths are shown)- Automatic calculation of expansion loops

AGRU CAD contains the full AGRU range in PP, PVDF and ECTFE.

AutoCad Software

We typically hold over

Pipe Availability

200,000 metres of pipein stock for immediate despatch


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16 30 050 0016 07 6.7320 30 050 0020 07 8.2225 30 050 0025 07 11.0632 30 050 0032 07 13.1040 30 050 0040 07 22.0550 30 050 0050 07 25.78 63 30 050 0063 07 42.8175 30 050 0075 07 98.3090 30 050 0090 07 147.35

110 30 050 0110 07 263.82

316

socket fusion fittings

mm sizesTee 90˚

Elbow 90˚

Elbow 45˚

Socket

16 30 056 0016 07 9.8020 30 056 0020 07 11.5625 30 056 0025 07 13.9932 30 056 0032 07 20.5140 30 056 0040 07 31.85 50 30 056 0050 07 48.06 63 30 056 0063 07 75.8075 30 056 0075 07 143.0490 30 056 0090 07 219.85

110 30 056 0110 07 293.11

Size Code Price Size Code Price

Size Code PriceSize Code Price

Size Code Price

Size Code Price

Size Code Price

ReducerSpigot x Socket

Female AdaptorBSP or NPT femalethreaded

16 30 051 0016 07 5.3020 30 051 0020 07 6.7325 30 051 0025 07 8.7032 30 051 0032 07 16.8040 30 051 0040 07 26.5450 30 051 0050 07 39.67 63 30 051 0063 07 67.0475 30 051 0075 07 128.5690 30 051 0090 07 161.83

110 30 051 0110 07 286.27

16 30 054 0016 07 7.0420 30 054 0020 07 7.9125 30 054 0025 07 9.2932 30 054 0032 07 11.0640 30 054 0040 07 19.0750 30 054 0050 07 24.07 63 30 054 0063 07 36.1475 30 054 0075 07 39.6790 30 054 0090 07 52.19

110 30 054 0110 07 75.23

Cap

16 30 053 0016 07 4.2220 30 053 0020 07 4.7925 30 053 0025 07 5.9532 30 053 0032 07 7.8340 30 053 0040 07 11.5650 30 053 0050 07 33.21 63 30 053 0063 07 47.5075 30 053 0075 07 49.2590 30 053 0090 07 77.97

110 30 053 0110 07 136.42

25/16 30 057 2516 07 7.4325/20 30 057 2520 07 8.3132/20 30 057 3220 07 11.3332/25 30 057 3225 07 11.3340/20 30 057 4020 07 12.8240/25 30 057 4025 07 13.1040/32 30 057 4032 07 15.0550/20 30 057 5020 07 15.6350/25 30 057 5025 07 15.6350/32 30 057 5032 07 15.9250/40 30 057 5040 07 16.2363/25 30 057 6325 07 23.2763/32 30 057 6332 07 23.2763/40 30 057 6340 07 23.4463/50 30 057 6350 07 24.0775/63 30 057 7563 07 49.2590/63 30 057 9063 07 53.5490/75 30 057 9075 07 53.77

110/63 30 057 1163 07 76.61 110/90 30 057 1190 07 77.58

20 x 1/2 30 034 2020 07 11.24 25 x 3/4 30 034 2525 07 15.05 32 x 1 30 034 3232 07 19.5440 x 11/4 30 034 4040 07 27.1750 x 11/2 30 034 5050 07 36.7463 x 2 30 034 6363 07 36.92

UnionFPM O-Rings

20 30 024 1120 07 27.7625 30 024 1125 07 35.1932 30 024 1132 07 43.2240 30 024 1140 07 60.1750 30 024 1150 07 83.8363 30 024 1163 07 125.04

Male AdaptorBSP or NPT malethreaded 20 x 3/4 30 035 2025 07 10.43

25 x 1 30 035 2532 07 15.9232 x 11/4 30 035 3240 07 19.3640 x 11/2 30 035 4050 07 29.5150 x 2 30 035 5063 07 37.72Code shown is for BSPCode for NPT on request

Code shown is for BSPCode for NPT on request

Maximum Pressure PN10.

Size Code Price

Size Code Price


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socket fusion flanges

Stub FlangeDIN, ANSI or JISstandards

Blind FlangeMachined - Non PressureDrilled to BS4504 PN10

Code shown is for DIN.Other codes on request.

16 30 052 0016 07 4.4220 30 052 0020 07 4.7925 30 052 0025 07 5.5832 30 052 0032 07 5.9540 30 052 0040 07 9.5950 30 052 0050 07 11.33 63 30 052 0063 07 16.5075 30 052 0075 07 47.6890 30 052 0090 07 64.49

110 30 052 0110 07 89.87

20 30 334 0020 00 106.0925 30 334 0025 00 111.9932 30 334 0032 00 118.7940 30 334 0040 00 153.9750 30 334 0050 00 166.70 63 30 334 0063 00 185.4675 30 334 0075 00 209.0990 30 334 0090 00 259.90

110 30 334 0110 00 294.09Also available drilled to JIS standards. Please enquire for details.

PVDF socket fusion fittings are suitable for use at pressures up to 20 bar at 20˚C except where shown. Threaded fittings are de-rated to 12 bar.

Pressure Ratings

GasketEPDM

20 861-_-005 0.67 25 861-_-007 0.77 32 861-_-010 0.85 40 861-_-012 1.05 50 861-_-015 1.27 63 861-_-020 2.18 75 861-_-025 2.68 90 861-_-030 2.88 110 861-_-040 4.19

GasketFPM

20 862-_-005 3.10 25 862-_-007 4.60 32 862-_-010 6.08 40 862-_-012 9.77 50 862-_-015 10.66 63 862-_-020 14.04 75 862-_-025 20.34 90 862-_-030 26.50 110 862-_-040 45.23

Backing Ring NP10/16Galvanised mild steel

Backing Ring Table D/EGalvanised mild steel

20 860-005-11NP 8.57 25 860-007-11NP 9.07 32 860-010-11NP 10.78 40 860-012-11NP 11.45 50 860-015-11NP 12.56 63 860-020-11NP 17.75 75 860-025-11NP 24.29 90 860-030-11NP 28.09 110 860-040-11NP 35.91

Backing Ring NP10Polypropylene with steelcore

20 11 014 0020 11 9.0025 11 014 0025 11 9.8832 11 014 0032 11 12.6640 11 014 0040 11 16.0550 11 014 0050 11 18.7363 11 014 0063 11 21.7275 11 014 0075 11 24.1290 11 014 0090 11 28.50

110 11 014 0110 11 33.87

Backing RingANSI 150Polypropylene with steelcore

20 11 013 0020 11 9.0025 11 013 0025 11 9.8832 11 013 0032 11 12.6640 11 013 0040 11 16.0550 11 013 0050 11 18.7363 11 013 0063 11 21.7275 11 013 0075 11 24.1290 11 013 0090 11 28.50

110 11 013 0110 11 33.87

Backing Ring ANSI 150Galvanised mild steel 20 860-005-11A 8.57

25 860-007-11A 9.07 32 860-010-11A 10.78 40 860-012-11A 11.45 50 860-015-11A 12.56 63 860-020-11A 17.75 75 860-025-11A 24.29 90 860-030-11A 28.09 110 860-040-11A 35.91

20 860-005-11E 7.58 25 860-007-11E 8.57 32 860-010-11E 9.00 40 860-012-11E 9.28 50 860-015-11E 11.37 63 860-020-11E 16.14 75 860-025-11E 24.12 90 860-030-11E 24.52 110 D 860-040-11D 31.69 110 E 860-040-11E 31.69

Complete code when orderingInsert ‘I’ for NP10/16; ‘A’ for ANSI 150; ‘E’ for Table D/E

Complete code when orderingInsert ‘I’ for NP10/16; ‘A’ for ANSI 150; ‘E’ for Table D/E

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Size Code Price

Size Code Price

Size Code Price

Size Code Price

Size Code Price

Size Code Price

Size Code Price

Also available in black


7

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fusion spigot fittings

mm sizesTee 90˚

Reducing Tee 90˚Elongated 30 065 6320 21 131.92

30 065 6325 21 131.9230 065 6332 21 131.92 30 065 9063 21 231.5830 065 1163 21 348.8130 065 1190 21 348.8130 065 1663 21 348.8130 065 1690 21 675.1530 065 1611 21 698.60

PN16 (SDR 21)

- - - - - - - -30 065 1190 33 339.06 - -30 065 1690 33 675.1530 065 1611 33 653.65 - -

PN10 (SDR 33)

63 x 20 - -63 x 25 - -63 x 32 - -90 x 63 - -

110 x 63 - - 110 x 90 - - 160 x 63 - - 160 x 90 - - 160 x 110 - -

30 065 9063 31 218.8630 065 1163 31 339.0630 065 1663 31 616.5230 065 1690 31 648.7330 065 1611 31 680.98

PN10/16* (SDR 33/21)

90 x 63 - - 110 x 63 - - 160 x 63 - - 160 x 90 - - 160 x 110 - -

*Branch dimension PN16, Run dimension PN10.

20 - - 25 - - 32 - - 40 - - 50 - - 63 - - 75 - - 90 - - 110 - - 125 - - 140 - - 160 - - 180 - - 200 - - 225 - - 250 - - 280 - - 315 - -

- -- -- -- -- -- -- -

30 006 0090 33 191.7130 006 0110 33 189.5630 006 0125 33 337.1030 006 0140 33 381.0330 006 0160 33 441.6430 006 0180 33 523.6930 006 0200 33 618.4630 006 0225 33 732.7730 006 0250 33 905.7130 006 0280 33 1188.0930 006 0315 33 1531.99

30 006 0020 21 10.1530 006 0025 21 12.8230 006 0032 21 18.4830 006 0040 21 29.3130 006 0050 21 32.4330 006 0063 21 68.9730 006 0075 21 131.5030 006 0090 21 225.7030 006 0110 21 280.4130 006 0125 21 484.6130 006 0140 21 538.3530 006 0160 21 618.4630 006 0180 21 750.3630 006 0200 21 890.0630 006 0225 21 1147.0230 006 0250 21 2133.8230 006 0280 21 2716.14 - -

Size Code Price Code PricePN10 (SDR 33) PN16 (SDR 21)

Code Price

Size Code Price

Size Code Price

Code Price Code Price

Code Price

We deliver using our own dedicated vehicles or next day carrier. Using our standard delivery service you can expect to receive your order within 24 hours - to your warehouse, factory or job-site

Fast Delivery


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InstrumentationFittingSupplied unthreaded 30 030 1032 21

30 030 1063 21 30 030 1090 21 30 030 1110 21 30 030 1125 21 30 030 1140 21 30 030 1160 21

PN16 (SDR 21)

- - - -30 030 1090 33 30 030 1110 33 30 030 1125 33 30 030 1140 33 30 030 1160 33

PN10 (SDR 33)

PN10 (SDR 33)

32 - - 63 - - 90 - - 110 - - 125 - - 140 - - 160 - -

Size Code Price Code Price Code Price

25 x 20 - - 32 x 20 - - 32 x 25 - - 40 x 20 - - 40 x 25 - - 40 x 32 - - 50 x 20 - - 50 x 25 - - 50 x 32 - - 50 x 40 - - 63 x 25 - - 63 x 32 - - 63 x 40 - - 63 x 50 - - 75 x 50 - - 75 x 63 - - 90 x 50 - - 90 x 63 - - 90 x 75 - - 110 x 63 - - 110 x 90 - - 140 x 63 - - 140 x 110 - - 160 x 110 - - 160 x 140 - - 225 x 160 - - 250 x 160 - - 250 x 225 - - 315 x 160 - - 315 x 250 - -

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -30 067 1190 33 78.75 - -30 067 1411 33 128.7930 067 1611 33 175.8830 067 1614 33 233.5230 067 2216 33 569.6330 067 2516 33 611.6430 067 2522 33 654.6230 067 3116 33 682.0530 067 3125 33 799.49

ConcentricReducerElongated 30 067 2520 21 8.99

30 067 3220 21 11.9430 067 3225 21 11.9430 067 4020 21 15.0530 067 4025 21 15.0530 067 4032 21 16.0130 067 5020 21 16.8030 067 5025 21 17.5930 067 5032 21 17.5930 067 5040 21 17.5930 067 6325 21 25.6030 067 6332 21 25.6030 067 6340 21 25.6030 067 6350 21 25.6030 067 7550 21 49.6130 067 7563 21 49.6130 067 9050 21 64.3230 067 9063 21 64.3230 067 9075 21 64.8830 067 1163 21 77.5830 067 1190 21 78.7530 067 1463 21 128.7930 067 1411 21 128.7930 067 1611 21 175.8830 067 1614 21 233.5230 067 2216 21 569.6330 067 2516 21 611.6430 067 2522 21 654.62 - - - -

PN16 (SDR 21)Size Code Price Code Price Code Price

20 - - 25 - - 32 - - 40 - - 50 - - 63 - - 75 - - 90 - - 110 - - 125* - - 140* - - 160* - - 200* - - 225* - -

- - - - - - - - - - - - - -30 064 0090 33 44.3730 064 0110 33 57.6530 302 0125 33 156.6830 302 0140 33 195.2530 302 0160 33 224.7130 302 0200 33 305.8130 302 0225 33 372.25

PN10 (SDR 33)CapElongated*Short style - machined 30 064 0020 21 9.50

30 064 0025 21 10.8530 064 0032 21 12.2030 064 0040 21 22.6730 064 0050 21 27.5630 064 0063 21 43.9730 064 0075 21 54.3330 064 0090 21 58.0730 064 0110 21 83.4530 302 0125 21 171.1730 302 0140 21 209.0930 302 0160 21 246.2130 302 0200 21 350.7630 302 0225 21 393.72

PN16 (SDR 21)Size Code Price Code Price Code Price

on

application

on

application


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Bend 90˚

125 - -140 - -160 - -180 - -200 - -225 - -250 - -280 - -315 - -

30 001 0125 33 337.1030 001 0140 33 381.0330 001 0160 33 441.6430 001 0180 33 523.6930 001 0200 33 618.4630 001 0225 33 732.7730 001 0250 33 905.7130 001 0280 33 1188.0930 001 0315 33 1531.99

30 001 0125 21 458.2330 001 0140 21 518.8430 001 0160 21 599.8830 001 0180 21 712.2530 001 0200 21 840.2430 001 0225 21 996.6030 001 0250 21 1231.0630 001 0280 21 1852.44 - -


Size Code Price

Size Code Price

PN10 (SDR 33) PN16 (SDR 21)

20 - - 25 - - 32 - - 40 - - 50 - - 63 - - 90 - - 110 - - 125 - - 140 - - 160 - -

- - - - - - - - - - - -30 060 0090 33 147.1430 060 0110 33 191.10 - -30 060 0140 33 439.6530 060 0160 33 495.39

PN10 (SDR 33)

PN10 (SDR 33)

20 - - 25 - - 32 - - 40 - - 50 - - 63 - - 75 - - 90 - - 110 - - 140 - - 160 - - 225 - -

- - - - - - - - - - - - - -30 068 0090 33 167.2430 068 0110 33 225.3430 068 0140 33 411.9530 068 0160 33 611.2830 068 0225 33 1591.51

30 068 0020 21 6.8330 068 0025 21 9.2430 068 0032 21 18.0630 068 0040 21 28.3730 068 0050 21 42.9630 068 0063 21 72.3530 068 0075 21 123.1930 068 0090 21 205.2030 068 0110 21 307.7330 068 0140 21 622.9530 068 0160 21 957.7230 068 0225 21 2416.80

PN16 (SDR 21)

Elbow 45˚

30 060 0020 21 8.91 30 060 0025 21 9.8530 060 0032 21 14.4530 060 0040 21 23.0630 060 0050 21 30.2930 060 0063 21 47.8930 060 0090 21 171.7830 060 0110 21 247.21 - -30 060 0140 21 514.9130 060 0160 21 577.42

PN16 (SDR 21)

Multi-Bend 90˚ Code Price Code Price


Register online for our technical catalogueTechnical Resources

www.ipsflowsystems.comScan the QR code or call our technical team on:0800 975 79 71


7

321


RestrainedFittingProvides anchor point inpipe runs 32 - -

63 - - 90 - - 110 - - 125 - - 140 - - 160 - -

- - - -30 028 0090 33 135.8230 028 0110 33 201.2730 028 0125 33 302.8830 028 0140 33 357.6030 028 0160 33 461.14

PN10 (SDR 33)

30 028 0032 21 27.9430 028 0063 21 58.6230 028 0090 21 144.0430 028 0110 21 213.9830 028 0125 21 315.5930 028 0140 21 375.1830 028 0160 21 482.61

PN16 (SDR 21)

UnionFPM Seals

30 024 0020 21 30.7030 024 0025 21 39.4630 024 0032 21 48.6830 024 0040 21 67.8130 024 0050 21 94.4130 024 0063 21 141.06

- - - - - - - - - - - -

PN16 (SDR 21)

20 - - 25 - - 32 - - 40 - - 50 - - 63 - -

Requires a correctlysized retaining clip.See below.

RetainingClipFor restrained fitting 63* 14 049 0063 00 12.20

90* 14 049 0090 00 14.65110* 14 049 0110 00 15.79125* 14 049 0125 00 17.40140* 14 049 0140 00 29.30160* 14 049 0160 00 31.95

*Complete with stainless steel clamp

20 x 1/2 - -25 x 3/4 - - 32 x 1 - - 40 x 11/4 - - 50 x 11/2 - - 63 x 2 - -

30 033 2020 21 10.1530 033 2525 21 11.7230 033 3232 21 17.9930 033 4040 21 21.8830 033 5050 21 33.2130 033 6363 21 42.40

PN10 - BSPMaleAdaptorBSP or NPT male thread 30 033 2021 21 10.15

30 033 2526 21 11.7230 033 3233 21 17.9930 033 4041 21 21.8830 033 5051 21 33.2130 033 6364 21 42.40

PN10 - NPT

20 x 1/2 - -25 x 3/4 - - 32 x 1 - - 40 x 11/4 - - 50 x 11/2 - - 63 x 2 - -

30 032 2020 21 11.7230 032 2525 21 13.7030 032 3232 21 20.3530 032 4040 21 23.8230 032 5050 21 37.3430 032 6363 21 45.71

PN10 - BSPFemaleAdaptorBSP or NPT female thread 30 032 2021 21 11.72

30 032 2526 21 13.7030 032 3233 21 20.3530 032 4041 21 23.8230 032 5051 21 37.3430 032 6364 21 45.71

PN10 - NPT

Size Code Price

Size Code Price



Size Code Price

Size Code Price

Size Code Price




7

322

fusion spigot flanges

Stub Flange

20 - - 25 - - 32 - - 40 - - 50 - - 63 - - 75 - - 90 - - 110 - - 125 - -140 - -160 - -180 - -200 - -225 - -250 - -280 - -315 - -

- - - - - - - - - - - - - - 30 012 0090 33 68.4030 012 0110 33 96.7330 012 0125 33 145.1930 012 0140 33 229.6230 012 0160 33 298.0230 012 0180 33 378.1230 012 0200 33 503.1930 012 0225 33 537.3730 012 0250 33 643.8730 012 0280 33 796.2930 012 0315 33 958.48

30 012 0020 21 5.3730 012 0025 21 6.2630 012 0032 21 6.7330 012 0040 21 10.8530 012 0050 21 12.8230 012 0063 21 18.5730 012 0075 21 53.7730 012 0090 21 72.6830 012 0110 21 101.4330 012 0125 21 183.8030 012 0140 21 311.6830 012 0160 21 402.5630 012 0180 21 513.9030 012 0200 21 683.9330 012 0225 21 729.8630 012 0250 21 973.1530 012 0280 21 1279.91 - -


Size Code Price

PN10 (SDR 33) PN16 (SDR 21)

Also available to ANSI and JIS Standards. Please enquire for details.

Blind FlangeMachined-Non Pressure

20 - - 25 - - 32 - - 40 - - 50 - - 63 - - 75 - - 90 - - 110 - - 125 - -140 - -160 - -180 - -200 - -225 - -

30 334 0020 00 106.0930 334 0025 00 111.9930 334 0032 00 118.7930 334 0040 00 153.97 30 334 0050 00 166.7030 334 0063 00 185.4630 334 0075 00 209.09 30 334 0090 00 259.9030 334 0110 00 294.09 30 334 0125 00 294.0930 334 0140 00 363.4630 334 0160 00 431.8430 334 0180 00 431.8430 334 0200 00 593.0830 334 0225 00 621.39

PN10 (SDR 33)

Also available to ANSI and JIS Standards.Please enquire for details.

Code Price

Technoshield® is the most advanced preventative control system able to minimize the risk involved with spray out of chemicals from flange joints. Technoshield® fabric products use multiple layers of high performance fabrics wrapped around flanges. Fix firmly in place by high endurance tightening cords.

The Technoshield® fabric is scientifically researched and technically tested to be thin, resistant, and outstandingly safe. It resists up to 250°C and has the widest range of resistance to chemicals.

Technoshield® is composed of high endurance fabrics that provide a unique strength against mechanical stresses.These systems are designed to be suitable both for internal and external environments.

Available materials are: FG-PTFE, Pure PTFE, PVC, Polyethylene, and Polypropylene.

For more information on the range available, please contact our sales office.

Flange Guards NEW

FG-PTFE

PTFE

PVC

PE

PP


7

323

fusion spigot flanges

20 861-_-005 0.67 25 861-_-007 0.77 32 861-_-010 0.85 40 861-_-012 1.05 50 861-_-015 1.27 63 861-_-020 2.18 75 861-_-075 2.68 90 861-_-031 2.88 110 861-_-041 4.19 125 861-_-040 4.19 140 861-_-051 5.38 160 861-_-061 6.17 180 861-_-180 12.25 200 861-_-080 12.25 225 861-_-082 12.25 250 861-_-100 15.04 280 861-_-101 15.04 315 861-_-121 17.04

862-_-005 3.10 862-_-007 4.60 862-_-010 6.08 862-_-012 9.77 862-_-015 10.66 862-_-020 14.04 862-_-075 20.34 862-_-031 26.50 862-_-041 45.23 862-_-040 45.23 862-_-051 75.49 862-_-061 98.40 862-_-180 90.41 862-_-080 90.41 862-_-082 90.41 862-_-100 123.07 862-_-101 123.07 862-_-121 128.48

EPDMStub Gasket FPM Size Code Price Code Price

20 14 014 0020 11* 9.0025 14 014 0025 11* 9.8832 14 014 0032 11* 12.6640 14 014 0040 11* 16.0550 14 014 0050 11* 18.7363 14 014 0063 11* 21.7275 14 014 0075 11* 24.1290 14 014 0090 11* 28.50

110 14 014 0110 11* 33.87 125 14 014 0125 11* 33.87 140 14 014 0140 11* 52.17 160 14 014 0160 11* 59.75 180 14 014 0180 11* 59.75 200 14 014 0200 11* 85.06 225 14 014 0225 11* 85.06 250 14 014 0250 11* 135.83 280 14 014 0280 11* 135.83 315 14 014 0315 11* 170.68

11 014 0020 11 9.0011 014 0025 11 9.8811 014 0032 11 12.6611 014 0040 11 16.0511 014 0050 11 18.7311 014 0063 11 21.7211 014 0075 11 24.1211 014 0090 11 28.5011 014 0110 11 33.8711 014 0125 11 33.8711 014 0140 11 52.1711 014 0160 11 59.7511 014 0180 11 59.7511 014 0200 11 85.0611 014 0225 11 85.0611 014 0250 11 135.8311 014 0280 11 135.8311 014 0315 11 170.68

PN10PN10Backing RingPolypropylene with steelcore 11 013 0020 11 9.00

11 013 0025 11 9.8811 013 0032 11 12.6611 013 0040 11 16.0511 013 0050 11 18.7311 013 0063 11 21.7211 013 0075 11 24.1211 013 0090 11 28.5011 013 0110 11 33.87 - - - -11 013 0160 11 59.75 - -11 013 0200 11 85.06 - -14 013 0250 11 135.83 - -14 013 0315 11 170.68

ANSI 150 Size Code Price Code Price Code Price

*Black

Backing RingGalvanised Mild Steel

20 860-005-12NP 8.57 25 860-007-12NP 9.07 32 860-010-12NP 11.08 40 860-012-12NP 11.77 50 860-015-12NP 12.56 63 860-020-11NP 17.75 75 860-025-11NP 24.29 90 860-030-11NP 28.09 110 860-040-11NP 35.91 125 860-125-11NP 50.01 140 860-050-12NP 50.01 160 860-060-14NP 55.98 180 860-180-11NP 65.72 200 860-080-11N 80.20 225 860-225-12N 78.69 250 860-100-13N 116.64 280 860-280-11N 111.34 315 860-120-15N 151.36 355 860-140-12N 422.11 400 860-160-12N 518.11

860-005-12A 8.57860-007-12A 9.07860-010-12A 10.78860-012-12A 11.45860-015-12A 12.56860-020-11A 17.75860-025-11A 24.29860-030-11A 28.09860-040-11A 35.91860-125-11A 50.01860-050-12A 50.01860-060-14A 55.98860-180-11A 65.72860-080-11A 80.20860-225-12A 78.69860-100-13A 111.34860-280-11A 111.34860-120-15A 151.36860-140-12A 422.11860-160-12A 518.11

PN10 ANSI 150 Size Code Price

Complete code when orderingInsert ‘ISO’ for NP10/16; ‘A’ for ANSI 150; ‘E’ for Table D/E

Code Price


7

324

manual valves

Praher Type S4 Ball Valve

Praher Valve Bracket for Type S4 Ball Valves

Valve shown with bracket

Description: In-line double union ball valve with lockable handleMounting: In any positionMaximum Fluid Pressure at 20˚C: Sizes 16mm to 75mm - 16bar;Sizes 90mm - 10 bar; 110mm - 6 barFluid Temperature Range: 0˚C - 140˚CConstruction:Body: PVDFSeals: FPMSeats: PTFEEnd Connections: Fusion sockets, fusion spigots,BSP Female Threaded, Flanged BS4504 EN1072 PN10Option: Silicon-free

FPM SealsPTFE Seats 16 12.2259 108.26

20 12.1491 110.01 25 12.1492 141.84 32 12.1493 181.36 40 12.1494 240.36 50 12.1495 340.99 63 12.1496 471.89 75 12.1497 807.03 90 12.1498 1072.80 110 12.2012 1588.65

1/2 12.2025 212.993/4 12.2026 304.80

1 12.2027 375.18 11/4 12.2502 477.77 11/2 12.2503 662.43 2 12.2504 885.20 21/2 12.2505 1492.91 3 12.2506 2098.66

FPM SealsPTFE Seats

3/8 12.2093 115.891/2 12.1482 117.843/4 12.1483 152.04

1 12.1484 192.49 11/4 12.1485 253.06 11/2 12.1486 358.58 2 12.1487 496.34 21/2 12.1488 906.69 3 12.2349 1393.85

FPM SealsPTFE Seats

FPM SealsPTFE Seats

16 12.1449 108.26 20 12.1450 110.01 25 12.1448 141.84 32 12.1451 181.36 40 12.1452 240.36 50 12.1453 340.99 63 12.1454 471.89 75 12.1455 807.03 90 12.1456 1072.80 110 12.2032 1588.65

For actuator or control panel mounting Can be used to provide fixed point mounting to support

16 17.0279 39.07 20 17.0279 39.07 25 17.0280 41.84 32 17.0281 44.40 40 17.0228 47.36 50 17.0230 49.71 63 17.0232 52.68 75 17.0275 73.61 90 17.0282 82.28 110 17.0282 82.28

BSP Female Threaded

MM Fusion Sockets MM Fusion Spigots

Flanged BS4504 PN10/16

Tagging PointLockable Handle Valve Bracket

Praher S4 Ball Valve

Actuation

MaterialsBody - PVDFBall Seat - PTFESeals - FPM

Sizes3/8″ - 4″/16mm - 110mm

Pressure Rating3/8″/16mm to 2.1/2″/75mm - 16 bar3″/90mm - 10 bar4″/110mm - 6 bar

Connections MM fusion socketsMM fusion spigotsBSP female threadFlanged PN10

Features

• Lockable Handle (Lock not supplied)• True Union design for easy maintenance• Full bore design• Tagging point included• Matched Valve bracket for panel mounting and retrofit actuation.• Pneumatically and Electrically actuated versions available• Silicone free on request

Size Code Price


Size Code Price

Size Code Price


7

325

manual valves

Praher M1 Modular Ball Valve

Limit Switch BoxLockable Handle

Intergrated Bracket

Simple Actuation

Materials

Body - PVDF Ball Seat - PTFESeals - EPDM or FPM

Sizes

16mm - 63mm

Pressure Rating

16 bar

Connections

Fusion SocketsFusion Spigots

Features

• Lockable Handle (Lock not supplied)• True Union design for easy maintenance• Buttress thread on union• Full bore design• Integrated fixing points• Limit switch box for position feedback available• Modular adaptor set available for actuators or limit switches

16 12.4091 108.2620 12.4092 110.01

25 12.4093 141.84 32 12.4094 181.36 40 12.4095 240.36 50 12.4096 340.99 63 12.4097 471.89

16 12.4105 108.2620 12.4106 110.01

25 12.4107 141.84 32 12.4108 181.36 40 12.4109 240.36 50 12.4110 340.99 63 12.4111 471.89

MM Fusion SocketsEPDM Seals - PTFE Seats

MM Fusion SpigotsFPM Seals - PTFE Seats


M1 Ball Valve Manual M1 Ball Valve Manual

NEW!


7

Praher Type S4 T & L-Port Ball ValveDescription: In-line horizontal T-port or L-port ball valve with lockable handle and union endsMounting: In any positionMaximum Fluid Pressure at 20˚C: 16 barFluid Temperature Range: 0˚C - 140˚CConstruction:Body: PVDFSeals: FPMSeats: PTFEEnd Connections: Fusion sockets or fusion spigots

FPM SealsPTFE Seats 16 124920 265.76

20 124924 284.33 25 125034 351.72 32 124928 441.64 40 125036 534.47 50 124932 662.43 63 124936 926.23


20 124922 284.33 25 125030 351.72 32 124926 441.64 40 125032 534.47 50 124930 351.72 63 124934 926.23



20 124925 284.33 25 125035 351.72 32 124929 441.64 40 125037 534.47 50 124933 662.43 63 124937 926.23


20 124923 284.33 25 125031 351.72 32 124927 441.64 40 125033 534.47 50 124931 662.43 63 124935 926.23


T-Port Ball Valve

L-Port Ball Valve

16 122.433 211.30 20 122.434 213.02 25 122.435 253.60 32 122.436 302.62 40 122.437 388.85 50 122.438 595.12 63 122.439 789.55 75 122.440 1098.93 90 122.441 1428.60 110 122.442 2045.68

FPM Seals

Praher Type S4 Ball Valve with Actuator Adaptor Kit

Prices on request for alternative end connections

326

manual valves

Size Code Price

Size Code Price

Size Code Price

Size Code Price

Size Code Price


7

Praher Laboratory/Sampling Ball ValveDescription: In-line ball valve for laboratory or sampling useMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barFluid Temperature Range: 0˚C - 120˚CConstruction:Body: PVDFSeals: FPMSeats: PTFEEnd Connections: 1/4″ R or NPT Threaded; Hose Connection included

ASV Stubbe Gauge GuardDescription: Pressure gauge connector with isolating diaphragmMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barFluid Temperature Range: 0˚C-120˚CConstruction:Body: PVDFDiaphragm: PTFE (EPDM backed)End Connections: Fusion Spigots, NPT Female Threaded

25x1/4x1/4″ 212978 153.11 32x1/2x1/2″ 212991 153.11

Please note: gauge not included.

1/4x1/4″ 212998 160.31 1/2x1/2″ 213002 160.31

327

manual valves

R Male x Female 1/4 12.2459 34.59NPT Male x Female 1/4 12.2460 36.74

Valve with R/NPT Adaptor and Plug

Size Code Price

BSP Male 1/4 141.145 15.86NPT Male 1/4 140.205 15.86

Hose NozzleSize Code Price

Size Code Price

Size Code Price


7

328

manual valves

Praher T4 Diaphragm Valve

Visual Position Indicator

Lockable Handle Optional Valve Support Plates

Valve Dimensions

General

Sealing material: EPDM / EPDM-PTFE /FPM

Body material: PVDFDimensions: DN 15/d 20 - DN125/d140

Operating Pressure

DN 15 / 1/2″ - DN 125 / 5″ 10 bar

Connections

PVDF union sockets 20mm-63mmPVDF fusion spigots 20mm-110mmFlanged PN10 20mm-140mm

Technical Specification

For example:TYPE PRAHER, DIN 2403PVDF Diaphragm valve T4 DN 15 d20PVDF mm fusion spigotSealing material EPDM-PTFESafety gear wheelMax. Operating pressure 10 bar

Dimensions in mm

Features

• Safety gear wheel• Corrosion Resistant• Maintenance free operation over a long working life• Suitable for aggressive and dirty media• Radial installation or removal• Easy replacement of the diaphragms

d 20 25 32 40 50 63 75 90 110 140DN 15 20 25 32 40 50 65 80 100 125G 1/2″ 3/4″ 1″ 11/4″ 11/2″ 2″ 21/2″ 3″ 4″ 5″M 16.5 16.5 20.1 31.5 31.5 38.6 25.0 25.0 25.0 25.0H 100.0 100.0 107.0 144.0 144.0 170.0 260.0 260.0 330.0 330.0B 86.0 86.0 86.0 136.0 136.0 136.0 234.0 234.0 234.0 234.0F 24.5 24.5 24.5 43.5 43.5 43.5 - - - -Lift 9.0 9.0 11.0 22.0 22.0 28.0 35.0 35.0 45.0 45.0K M6 M6 M6 M8 M8 M8 - - - -L 124.0 144.0 154.0 174.0 194.0 224.0 284.0 300.0 340.0 -L1 130.0 150.0 160.0 180.0 200.0 230.0 - 310.0 350.0 400.0T 12.0 12.0 12.0 15.0 15.0 15.0 - - - -t 28.5 36.0 36.0 38.5 46.0 46.0 37.0 37.0 50.0 -PN 10 10 10 10 10 10 10 10 10 10

DN 15 - DN 50 DN 65 - DN 80


7

329

manual valves

Praher Type T4 Diaphragm Valve

Diaphragm Valve Mounting Plate

Description: In-line diaphragm valve with position indicatorMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barFluid Temperature Range: 0˚C - 120˚CConstruction:Body: PVDFDiaphragm: PTFE (EPDM backed), FPM or EPDMEnd Connections: Union Sockets, Fusion Spigots, Flanged (on request)Option: Silicon-free

PTFE Diaphragm1/2/20 12.0261 270.663/4/25 12.0265 271.61

1/32 12.0270 325.36 11/4/40 12.0271 491.48 11/2/50 12.0272 534.47 2/63 12.0273 657.54 21/2/75 12.0274 1186.10 3/90 12.0275 2036.12 4/110 12.0921 2141.64 5/140 12.0922 5567.12

PTFE Diaphragm

20 05.0473 58.37 25 05.0473 58.37 32 05.0474 65.50 40 05.0475 81.28 50 05.0475 81.28 63 05.0476 91.96 75 12.0918 447.89 90 12.0918 447.89 110 12.0919 516.66 140 12.0919 516.66

Spare PTFEDiaphragm 20 12.5074 287.24

25 12.5075 297.02 32 12.5076 340.01 40 12.5077 529.54 50 12.5078 586.24 63 12.5079 795.29

PTFE Diaphragm

20 12.2798 237.42 25 12.2799 254.04 32 12.2800 295.07 40 12.2801 438.70 50 12.2802 481.69 63 12.2803 628.23 75 12.0184 1356.12 90 12.0185 1717.61 110 12.0917 2073.25

Also available with EPDM or FPM diaphragms.Please enquire for details.

20 16.0 14.0103 7.30 25 23.0 14.0102 7.3032 23.0 14.0102 7.3040 18.5 14.0123 11.8750 23.5 14.0109 11.8763 23.5 14.0109 11.87

Valve Size Thickness (mm) Code Price

Ensures clearance of union nut from mounting surfaceComplete with two fixing screws

MM Union Sockets

MM Fusion Spigots Flanged BS4504 PN10

Size Code Price

Size Code Price

Size Code Price

Size Code Price


7

Universal DrillingLocking Handle

PP-GF Body PVDF disc

Valve Dimensions

Praher K4 Butterfly Valve

Support Lugs in Base

Materials

Body - PP-GFDisc - PVDFSeals - FPM

Sizes

21/2″/75mm - 8″/225mm

Pressure Rating

PN10

Connections

Between flanges, universaly drilled

Dimensions in mm

Features

• Only Body Seal and Disc in contact with media• Double sealed shaft• Valve support lugs in base• Direct actuator mounting• Low torque operation• Multi-position Lockable Handle• Manual or Gear operation• All sizes PN10 rated• Universal drilling - can be used withDIN, ANSI, BS and JIS flanges

Size 21/2″/75 3″/90 4″/110 6″/160 8″/225A 230 230 300 386 386D 65 80 100 150 200C 133 176 206 261 314W 90º 45º 45º 45º 45ºJ 19 19 19 23 23K 127-145 146-160 175-190.5 234.5-241.3 290-298.5H 285 292 322 396 458h 100 100 115 147.5 175E 98 116 146 196 251M 114 114 114 150 150Z 46 49 56 70 71PN 10 bar 10 bar 10 bar 10 bar 10 bar

330

manual valves


7

Description: Lug style butterfly valve with universal drilling for mounting between flanges. (DIN, ANSI & BS)Construction:Body: PP-GFDisc: PVDFSeals: FPMPressure rating: PN10Size: 21/2″/75mm - 8″/225mm

Praher Type K4 Butterfly Valve

FPM Seals 21/2″/75 12.5880 598.943″/90 12.5881 832.03

4″/110 12.5882 810.685″/140 12.8460 1050.706″/160 12.5883 1187.438″/225 12.5884 1611.50

FPM Seals 21/2″/75 12.6030 878.68

3″/90 12.6031 1014.284″/110 12.6032 1076.885″/140 12.8765 1370.046″/160 12.6033 1460.128″/225 12.6034 1884.19

Lever Operated

Gear Operated

331

manual valves

Size Code Price

Size Code Price


7

332

manual valves

Universal DrillingVisual Position Indicator

Valve Dimensions

Praher K4 Check Valve

85º Max Opening

Materials

Body - PVDFDisc - PVDFSeals - FPM

Sizes

21/2″/75mm - 10″/250mm

Pressure Rating

PN10

Connections

Between flanges, universaly drilled

Dimensions in mm

Features

• Excellent Flow Rates• Wide opening (85%)• Low pressure drop• Visual open-closed indicator• Spring return• All sizes PN10 rated• Universal drilling - can be used withDIN, ANSI, BS and JIS flanges

DN A B C K W65 115 63 20 139-145 90º80 128 71 20 150-160 45º100 155 80 20 175-191 45º150 212 106 24 234-242 45º200 264 140 24 290-299 45º250 325 140 27 350-362 30º

DN 65 80 100 150 200 250 300

Nm 15 18 20 40 55 60 65

Tightening torque for flange connections


7

333

manual valves

FPM Seals 21/2″/75 12.5853 655.903″/90 12.5854A 763.70

4″/110 12.5855A 914.236″/160 12.5856 1320.918″/225 12.5857 2615.05

10″/250 12.5858 4729.83

Description: Lug style check valve with universal drilling for mounting between flanges. (DIN, ANSI & BS)Construction:Body: PVDFSeals: FPMPressure rating: PN10Size: 21/2″/75mm - 10″/250mm

Praher Type K4 Check Valve

Pressure loss based on maximum opening of 85%

Kv Value Table

Pressure Lost 1 bar 0.001 bar

DN 80 2958 l/min 94 l/min

DN 100 5633 l/min 178 l/min

DN 150 12466 l/min 394 l/min

DN 200 21166 l/min 699 l/min

Size Code Price


7

334

manual valves

Praher Type S4 Check (Non-Return) ValveDescription: In-line spring weighted cone check valveMounting: In any positionMaximum Fluid Pressure at 20˚C: Sizes 16mm to 75mm - 16 bar;Sizes 90mm to 110mm - 10 barFluid Temperature Range: 0˚C - 120˚CConstruction:Body: PVDFSeals: FPMSpring: Stainless steel sleeved in PTFEEnd Connections: Fusion sockets, fusion spigots or BSP Female Threaded

FPM Seals 16 12.1676 160.83 20 12.1677 162.78 25 12.1678 208.17 32 12.1679 241.33 40 12.1680 352.74 50 12.1681 453.34 63 12.1682 609.67 75 12.1683 883.21 90 12.1684 1162.64 110 12.2351 1623.83

FPM Seals

3/8 12.1667 168.261/2 12.1668 170.193/4 12.1669 214.95

1 12.1670 252.07 11/4 12.1671 365.40 11/2 12.1672 470.91 2 12.1673 633.12 21/2 12.1674 886.37 3 12.1675 1177.34

FPM Seals

16 12.1658 106.83 20 12.1659 162.78 25 12.1660 205.17 32 12.1661 241.33 40 12.1662 352.74 50 12.1663 453.34 63 12.1664 609.67 75 12.1665 883.21 90 12.1666 1162.64 110 12.2350 1623.83

MM Fusion Sockets

BSP Female Threaded

MM Fusion Spigots

Our expert team are here to help.Call our freephone:

Need advice?

0800 975 79 71Or from outside of the UK:+44 191 521 3111

Size Code Price

Size Code Price

Size Code Price


7

335

manual valves

FPM Seals 11/4″/40 07.0195 321.47 11/2″/50 07.0202 326.31

2″/63 07.0045 348.81 21/2″/75 07.0055 393.72

3″/90 07.0065 463.11 4″/110 07.0075 602.83 5″/140 07.0085 817.80 6″/160 07.0095 1012.22 8″/225 07.0105 2266.70

10″/280 07.0115 2563.72

FPM Seals

11/4″/40 11/2″/50

2″/63 21/2″/75

3″/90 4″/110 5″/140 6″/160 8″/225

10″/280

FPM Seals

11/4″/40 07.0194 230.58 11/2″/50 07.0204 236.44

2″/63 07.0044 255.01 21/2″/75 07 0054 295.07

3″/90 07 0064 354.66 4″/110 07 0074 488.52 5″/140 07 0084 658.50 6″/160 07 0094 928.18 8″/225 07 0104 2211.98

10″/280 07 0114 2481.65

Praher Type S4 Wafer Check ValveDescription: Wafer style flap check valveMounting: In any position, between flanges to BS4504 EN1072 PN10.Optional spring return for mounting in horizontal position or for pulsating flow.Maximum Fluid Pressure at 20˚C: 10 barFluid Temperature Range: 0˚C - 120˚CConstruction:Body: PVDFSeals: FPMSpring (optional): Stainless Steel or hastelloyEnd Connections: Flange mounted (flanges not included)

on a

pplic

ation

D

637590110140160225280

DN

506580100125150200250

A

109129144164195220275330

B

1820202323263540

C

3240527092112150190

DIMENSIONS (mm)

No Spring Return

Hastelloy Spring Return

Stainless Steel Spring Return

Size Code Price

Size Code Price

Size Code Price


7

336

actuated valves

Actuated Valves

Valve ActuationAlmost all the valves we supply can be automated.

From simple air actuation, to complex configurations, we can build a unit to your exact specifications.

Our in house experts can advise you on the options available and suggest the most suitable unit for your application. The valves are normally assembled by our dedicated valve actuation team, who can provide comprehensive after sales service.

Standard valves are shown on the following pages, but please contact Tony Welsh for any special requirements you may have.

Note: Valve for illustration purposes only


7

337

actuated valves

Praher Type S4 Electrically Actuated Ball Valve

110v ACFPM Seals

PTFE Seats16 12 2259 E2AG 794.8320 12 1491 E2AG 796.9125 12 1492 E2AG 829.9632 12 1493 E2AG 870.5840 12 1494 E2AG 930.3850 12 1495 E2AG 1031.0463 12 1496 E2AG 1160.1375 12 1497 E2AG 1773.4490 12 1498 E2AG 2039.28

110 12 2012 E2AG 2540.54

110v ACFPM Seals

PTFE Seats16 12 1449 E2AG 794.8320 12 1450 E2AG 796.9125 12 1448 E2AG 829.9632 12 1451 E2AG 870.5840 12 1452 E2AG 930.3850 12 1453 E2AG 1031.0463 12 1454 E2AG 1160.1375 12 1455 E2AG 1773.4490 12 1456 E2AG 2039.28

110 12 2032 E2AG 2540.54

Description: In-line ball valve with electric operationMounting: In any positionMaximum Fluid Pressure at 20˚C: Sizes up to 63mm - 10 bar;75mm - 6 bar; 90mm - 5 bar; 110mm - 4 barFluid Temperature Range: 0˚C - 120˚CConstruction:Body: PVDFSeals: FPMSeats: PTFEEnd Connections: Fusion sockets, fusion spigots, BSP Female Threaded or flanged BS4504 PN10Actuation:Housing Material: Plastic with epoxy coated aluminium baseVoltages: 240v AC; 110v AC; 24v AC; 110v DC; 24v DC; 12v DCFrequency Range: 50/60 HzProtection: IP65Manual Override: Optional Position Indicator: IncludedContacts: Open, closed. Additional contacts optional.


Pneumatic Actuated Valve OptionsElectric Actuated Valve OptionsBody Material Options PriceTechnopolymer standardHard anodised aluminium free optionStainless steel on applicationDouble pack epoxy coated on applicationSwitchbox Options (with beacon)IP65 Technopolymer 2 x mechanical switches 115.88IP65 Technopolymer 2 x proximity switches EEXIA 447.30IP67 Polycarbonate 2 x V3 gold plated switches 160.22IP67 Polycarbonate 2 x V3 gold plated switches EEXIA 245.38IP67 Polycarbonate 2 x proximity switches EEXIA 391.97IP67 Aluminium 2 x V3 gold plated switches EEXD 408.88Solenoid Valve Options240v AC Solenoid 119.28110v AC Solenoid 119.2824v DC Solenoid 119.2824v AC Solenoid 119.28

Switch Options PriceOpen/Closed includedOpen/Closed plus 2 x extra volt free 123.92Actuator OptionsReversible actuator with manual override standardUni-directional actuator without manual override on applicationCustomer specification actuator on applicationEEXD version actuator on applicationPower Options110v AC standard240v AC free option24v DC on application24v AC on applicationExtra OptionsHeater and thermostat on application4 - 20Ma positioner on applicationFail-Safe operation on application



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338

actuated valves

Praher Type S4 Pneumatically Actuated Ball Valve

Fail-safe closeFPM Seals

PTFE Seats16 12.2259 P1A 445.4320 12.1491 P1A 447.5225 12.1492 P1A 480.5932 12.1493 P1A 521.2340 12.1494 P1A 620.8750 12.1495 P1A 720.5863 12.1496 P1A 934.2175 12.1497 P1A 1338.6190 12.1498 P1A 1695.60

110 12.2012 P1A 2318.37

1/2 12.2025 P1A 547.433/4 12.2026 P1A 638.93

1 12.2027 P1A 709.19 11/4 12.2502 P1A 851.60 11/2 12.2503 P1A 1032.92

2 12.2504 P1A 1336.76 21/2 12.2505 P1A 2055.08

3 12.2506 P1A 2692.44


PTFE Seats

3/8 12.2093 P1A 445.431/2 12.1482 P1A 447.523/4 12.1483 P1A 480.59

1 12.1484 P1A 521.23 11/4 12.1485 P1A 620.87 11/2 12.1486 P1A 720.58

2 12.1487 P1A 934.21


PTFE Seats


PTFE Seats

16 12.1449 P1A 445.4320 12.1450 P1A 447.5225 12.1448 P1A 480.5932 12.1451 P1A 521.2340 12.1452 P1A 620.8750 12.1453 P1A 720.5863 12.1454 P1A 934.2175 12.1455 P1A 1338.6190 12.1456 P1A 1695.60

110 12.2033 P1A 2318.37

Double ActingFPM Seals

PTFE Seats16 12.2259 P3A 416.9820 12.1491 P3A 419.08

25 12.1492 P3A 452.1132 12.1493 P3A 492.74

40 12.1494 P3A 552.55 50 12.1495 P3A 652.26

63 12.1496 P3A 812.68 75 12.1497 P3A 1213.32

90 12.1498 P3A 1547.49 110 12.2012 P3A 2084.83

1/2 12.2025 P3A 518.933/4 12.2026 P3A 610.45

1 12.2027 P3A 680.72 11/4 12.2502 P3A 783.26 11/2 12.2503 P3A 964.56

2 12.2504 P3A 1215.19 21/2 12.2505 P3A 1879.77

3 12.2506 P3A 2544.33


PTFE Seats

3/8 12.2093 P3A 416.981/2 12.1482 P3A 419.093/4 12.1483 P3A 452.11

1 12.1484 P3A 492.74 11/4 12.1485 P3A 552.55 11/2 12.1486 P3A 652.26

2 12.1487 P3A 812.68


PTFE Seats


PTFE Seats

16 12.1449 P3A 416.9820 12.1450 P3A 419.09

25 12.1448 P3A 452.1132 12.1451 P3A 492.74

40 12.1452 P3A 552.55 50 12.1453 P3A 652.26

63 12.1454 P3A 812.68 75 12.1455 P3A 1213.32

90 12.1456 P3A 1547.49 110 12.2032 P3A 2084.83

Description: In-line ball valve with pneumatic operationMounting: In any positionMaximum Fluid Pressure at 20˚C: Sizes up to 75mm - 16 bar;Sizes 90mm to 110mm - 10 barFluid Temperature Range: 0˚C - 120˚CConstruction:Body: PVDFSeals: FPMSeats: PTFEEnd Connections: Fusion sockets, fusion spigots or BSP Female Threaded, flanged BS4504 EN1072 PN10Actuation:Housing Material: Plastic (optional aluminium)Air Actuators: Fail-safe close, fail-safe open, double actingProtection: IP65Manual Override: Optional Position Indicator: IncludedContacts: Optional limit switch box with two mechanical switchesPilot Valve: Solenoid, not included

Requires pilot valve - enquire for details.Also available with fail-safe open actuators. Please enquire for details.

BSP Female Threaded

MM Fusion Sockets

MM Fusion Sockets

BSP Female Threaded Flanged BS4504 PN10/16

MM Fusion Spigots

MM Fusion Spigots

Flanged BS4504 PN10/16

Size Code Price


Size Code Price


Size Code Price

Size Code Price


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339

actuated valves

Praher Type T4 Pneumatically Actuated Diaphragm Valve

20 12.5742 422.49 25 12.5743 429.10 32 12.5744 562.00 40 12.5745 732.90 50 12.5746 853.50 63 12.5747 1002.54

Fail-safe closePTFE Diaphragm

20 12.5756 563.93 25 12.5757 571.52 32 12.5758 639.87 40 12.5759 795.57 50 12.5760 985.47 63 12.5761 1196.22

Fail-safe closePTFE Diaphragm

Description: In-line pneumatically operated diaphragm valveMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barFluid Temperature Range: 0˚C-120˚CConstruction:Body: PVDFDiaphragm: PTFE (EPDM backed)End Connections: Fusion spigots, flanged to BS4504 EN1072 PN10Actuation:Housing Material: Glass reinforced PolypropyleneAir Actuators: Fail-safe close, fail-safe openProtection: IP65Manual Override: OptionalPosition Indicator: IncludedContacts: OptionalPilot Valve: Solenoid, not included

MM Fusion Spigots

Flanged PN10/16

We can provide standard actuation or design solutions for your control systems. Call Tony Welsh on:

Custom Actuation

0800 975 79 71

Size Code Price

Size Code Price


7

340

pressure reducing valves

The function of a pressure reducing valve

A pressure reducing valve is installed in-line. It is responsible for maintaining the downstream line pressure to the pressure set at the valve.

The valve works by responding to changes in the downstream pressure. For example, assume that there are normally two open valves downstream from the pressure regulator. When one is closed, the back pressure will increase. As this happens, the pressure reducing valve would close down to maintain the downstream pressure. When the valve is re-opened the pressure reducing valve would also open up again until the set pressure was reached.

Under operating conditions the pressure reducing valve is always open which means that it is balanced between the inlet pressure (primary side) and the lower outlet/working pressure. At any rise of working pressure at the valve outlet a pressure compensation via the control bore takes place at the area below the diaphragm. The higher working pressure activates the large diaphragm and lifts the piston against the spring force. The flow reduces and the working pressure drops until the balanced condition is reached again. When the working pressure drops this procedure is reversed. The spring force opens the valve seat against the lower pressure force below the diaphragm. The flow rises until the balanced condition is reached again.

Pre-setting or re-adjustment of the valve set pressure is made by removing the protective cap and by setting the control screw. The counter nut is tightened after final adjustment. When used with neutral fluids, many of the pressure relief valves can be fitted with a pressure gauge if required.

FPM Seals 75 148484 7425.60 90 148485 11539.50

Description: In-line adjustable valve used to reduce system pressures and to keep the working pressure constantMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barPressure Setting Range: 1 to 6 barHysteresis: Approx. 0.1 to 0.4 barFluid Temperature Range: 0˚C-100˚CConstruction:Body: PVDFDiaphragm: EPDM with PTFE liner on fluid sideSeats and Seals: FPMEnd Connections: Fusion spigotsFeatures: Adjustable at any time, even during use. Constant pressure control to± 0.2 bar. Installation is independent of flow direction.

ASV Stubbe DMV 750 Pressure Reducing Valve

MM Fusion Spigots

Size Code Price


7

341

pressure reducing valves

FPM Seals 16 149106 635.17 20 149107 637.98 25 149108 957.95 32 149109 971.20 40 149110 1613.00 50 149111 1645.25 63 149112 1704.14

FPM Seals 16 148763 611.75 20 148764 611.75 25 148765 925.91 32 148766 925.91 40 148767 1551.67 50 148768 1551.67 63 148769 1551.67

Description: In-line adjustable valve used to reduce system pressures and to keep the working pressure constant.Mounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barPressure Setting Range: Type 755: 1 to 9 bar Type 765: 0.5 to 9 barHysteresis: Approx. 0.1 to 0.4 barFluid Temperature Range: 0˚C-100˚CConstruction:Body: PVDFDiaphragm: EPDM with PTFE liner on fluid sideSeats and Seals: FPMEnd Connections: Union fusion sockets or fusion spigotsFeatures: Adjustable at any time, even during use. Constant pressure control to ± 0.2 bar. Vibration free during operation. Installation is independent of flow direction.Options: Factory fitted pressure gauge available on request.

ASV Stubbe DMV 755 and DMV 765 PressureReducing Valve

DMV 755

MM Fusion Spigots MM Union Fusion Sockets

FPM Seals 16 149531 712.99 20 149532 716.76 25 149533 1038.61 32 149534 1052.89 40 149535 2069.64 50 149536 2100.96 63 149537 2159.87

FPM Seals 16 149213 690.95 20 149214 690.95 25 149215 1009.17 32 149216 1009.17 40 149217 2015.37 50 149218 2015.37 63 149219 2015.37

DMV 765


Setting Range1 to 9 bar

Setting Range0.5 to 9 bar

Size Code Price


Size Code Price

Give our expert team a call:

Don’t know how to use a product?

0800 975 79 71Or from outside of the UK:+44 191 521 3111


7

342

pressure relief valves

The function of a pressure relief valve

A pressure relief valve is most often used to protect a system from over-pressurisation, but it can also be used to maintain a constant upstream pressure or even as a non-return valve in certain installations.

Not normally installed as an in-line valve, it only opens when the system pressure exceeds the pressure set against the diaphragm of the valve. When this happens, the excess pressure forces the valve piston off its seat, compressing the spring and allowing fluid to flow through the valve body to discharge. Damping at the valve piston suppresses vibration and fluttering.

The pre-formed diaphragm allows full opening of the valve whilst separating the fluid in the lower body from the bonnet and therefore the atmosphere. The seal is additionally secured by crimped seal O-rings at the diaphragm.

When the system pressure falls back to below the set pressure, the spring forces the piston back into the seat, closing the valve.

Pre-setting or re-adjustment of the valve set pressure is made by removing the protective cap and by setting the control screw. The counter nut is tightened after final adjustment. When used with neutral fluids, many of the pressure reducing valves can be fitted with a pressure gauge if required.

Applications for Pressure Relief Valves

1. Constant system pressure 2. Consumer 1 and /or 2 opens, pressure relief valvecloses

3. Pressure relief valve as backflow preventer 4. Pressure relief valve as overflow valve: Thecontainer pressure or system must not exceed themax. pressure value

X = valve opensY = valve closedpmax = max. pressurepA = working pressurepP = pump pressurepÖ = opening pressure


7

343

pressure relief valves

FPM Seals16 1466 70 535.4620 1466 71 539.2725 1466 72 823.1232 1466 73 1220.9240 1466 74 1282.6150 1466 75 1313.0063 1466 76 1361.42

FPM Seals16 1467 00 507.9420 1467 01 507.9425 1467 02 786.1132 1467 03 786.1140 1467 04 1216.1550 1467 05 1216.1563 1467 06 1216.15

Description: Adjustable pressure relief and overflow valve, back pressure safeMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barPressure Setting Range: 0.3 to 10 barOpening Pressure: Approx. 0.5 barHysteresis: Approx. 0.3 barFluid Temperature Range: 0˚C-100˚CConstruction:Body: PVDFDiaphragm: EPDM with PTFE liner on fluid sideSeats and Seals: FPMEnd Connections: Union fusion sockets or fusion spigotsFeatures: Unique design: valve acts as a non-return valve, if there is no pressure on the inlet side. Adjustable at any time, even during use. Vibration free during operation. Maintenance free. High reproducability, low hysteresis.Options: Factory fitted pressure gauge available on request.

ASV Stubbe DMV 712-R Pressure Relief and Non-Return Valve


Setting Range - 0.3 to 10 bar

EPDM Seals12 1472 21 194.67

FPM Seals12 1472 20 184.79

Description: Adjustable pressure relief valveMounting: In any positionMaximum Fluid Pressure at 20˚C: 10 barPressure Setting Range: 0.5 to 10 barOpening Pressure: Approx. 0.5 barFluid Temperature Range: 0˚C-100˚CFlow Rate: Up to 500 l/hrConstruction:Body: PVDFDiaphragm: EPDM with PTFE liner on fluid sideSeats and Seals: EPDM or FPMEnd Connections: Union fusion socketsFeatures: Ideal for oscillating pumps. Adjustable at any time, even during use. Vibration and flutter free during operation. Diaphragm controlled, insensitive to back-pressure. Installation is independent of flow direction.

ASV Stubbe DMV 718 Pressure Relief Valve

MM Union Fusion Sockets MM Union Fusion Sockets

Setting Range - 0.5 to 10 bar

Setting Range0.5 to 10 bar

Description: Adjustable pressure relief valveMounting: In any positionMaximum Fluid Pressure at 20˚C: Sizes 75mm & 90mm: 10 bar; 110mm: 6 barPressure Setting Range: Choice of 0.3 to 4 bar, 0.5 to 6 bar or 0.5 to 10 barOpening Pressure: Approx. 0.3 to 0.5 barHysteresis: Maximum approx. 1 barFluid Temperature Range: 0˚C-100˚CConstruction:Body: PVDFDiaphragm: EPDM with PTFE liner on fluid sideSeats and Seals: FPMEnd Connections: Fusion spigotsFeatures: Adjustable at any time, even during use. Vibration and flutter free during operation. Maintenance free.

ASV Stubbe DMV 712 Pressure Relief Valve

75 10 148323 4729.78 90 10 148324 6215.58

MM Fusion Spigots

Ideal for

Oscillating

Pumps


Size PN Code Price



standards and approvals - IPS Flow Systems · Ball Valve, Double Union 324 ... PVDF pipe to pipe...

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Transcript of standards and approvals - IPS Flow Systems · Ball Valve, Double Union 324 ... PVDF pipe to pipe...