Standard Lubrication Pump - Graco€¦ · G1™ Standard Lubrication Pump 332316H For dispensing of...

Instructions

G1™ Standard Lubrication Pump 332316H

For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only.

Not approved for use in explosive atmospheres or hazardous locations.

Part Nos., page 25100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure

Important Safety InstructionsRead all warnings and instructions in this manual. Save these instructions.

EN

3132066 conforms to AN-SI/UL 73 certified to CAN/CSA Std. 22.2 No 68-09

Grease Models

2 332316H

Grease Models

Oil Models

Model Reservoir Size Voltage

CPC DIN Wiper FollowerLow

LevelVent Valve

2 Liter 4 Liter 8 Liter 12V DC 24V DC 100-240 VAC

94G006 X X X X94G007 X X X X94G008 X X X X94G009 X X X X X94G010 X X X X X94G011 X X X X X94G018 X X X X94G019 X X X X94G020 X X X X94G021 X X X X X94G022 X X X X X94G023 X X X X X94G036 X X X X94G037 X X X X94G038 X X X X94G039 X X X X X94G040 X X X X X94G041 X X X X X94G063 X X X X94G064 X X X X94G065 X X X X94G066 X X X X X94G067 X X X X X94G068 X X X X X94G069 X X X X X94G070 X X X X X94G071 X X X X X94G078 X X X X X94G079 X X X X X

Model Reservoir Size Voltage

CPC DINLow Level

2 Liter 4 Liter 8 Liter 12V DC 24V DC 100-240 VAC

94G042 X X X94G043 X X X94G044 X X X94G045 X X X X94G046 X X X X94G047 X X X X94G072 X X X94G073 X X X94G074 X X X94G075 X X X X94G076 X X X X94G077 X X X X

Warnings

332316H 3

WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNINGELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

EQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

4 332316H

SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED EQUIPMENT HAZARDOver-pressurization can result in equipment rupture and serious injury.

• A pressure relief valve is required at each pump outlet.

Follow Pressure Relief Procedure in this manual before servicing.

PLASTIC PARTS CLEANING SOLVENT HAZARDMany solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

• See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s MSDSs and recommendations.

MOVING PARTS HAZARDMoving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

PERSONAL PROTECTIVE EQUIPMENTYou must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Installation

332316H 5

InstallationGrounding

Component Identification

Key:A ReservoirB Pump Element C Pressure Relief Valve (Not included / required)D Zerk Inlet Fill Fitting (1 included / grease models only)E Power, DIN (if equipped)F Power, CPC (if equipped)G Low Level Output (if equipped)

H Model Number/ Serial NumberJ Follower Plate (grease models only / not available on all

grease models)K Vent HoleL Fill cap (oil models only)

The equipment must be grounded. Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown.

FIG. 1:

A

D

H

J

Oil Models

L

Grease Models

E

C

K

B

F

G

Grease Models with Follower Plate

Installation

6 332316H

Typical Installation

A Connected to fuse / powerB Pressure relief valve (required, user supplied)

C Series progressive divider valvesD To lube points

Choosing an Installation Location

• Select a location that will adequately support the weight of the G1 Pump and lubricant, as well as all plumbing and electrical connections.

• Refer to the two mounting hole layouts provided in the Mounting Pattern section of this manual, page 25.

NOTE: The two mounting hole layouts provided in the Technical Data section show the only cor-rect installation patterns to use for mounting the G1. No other installation configurations should be used.

• Use designated mounting holes and provided configurations only.

• Always mount the G1 oil models upright. • If the G1 grease model is going to be operated

in a tilted or inverted position for any period of time, you must use a model that includes a fol-lower plate, otherwise the G1 must be mounted upright.

• Use the three fasteners (included) to secure the G1 to the mounting surface.

FIG. 2

A

B

D

C

AUTOMATIC SYSTEM ACTIVATION HAZARD

Unexpected activation of the system could result in serious injury, including skin injection and amputation.

This device has an automatic timer that activates the pump lubrication system when power is connected or when exit-ing the programming function. Before you install or remove the lubrication pump from the system, disconnect and iso-late all power supplies and relieve all pressure.

Installation

332316H 7

System Configuration and Wiring

Grounding

If the product is permanently connected:

• it must be installed by a qualified electrician or ser-viceman.

• it must be connected to a grounded, permanent wir-ing system.

If an attachment plug is required in the end use application:

• it must be rated for the product electrical specifica-tions.

• it must be an approved, 3-wire grounding type attachment plug.

• it must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• when repair or replacement of the power cord or plug is required, do not connect the grounding wire to either flat blade terminal.

Fuses

Fuse Kits are available from Graco. The following Table identifies the correct fuse to use for your input voltage and the corresponding Graco Kit number.

Recommendations for Using Pump in Harsh Environments

• Use pump with CPC style power cable.

• If using a DIN style power harness with a right angle mating connector, make sure the connector does not exit the unit in the UP direction.

• Use a corrosion preventative electrical grease on all contacts.

.

Improper installation of the grounding conductor may result in a risk of electric shock. This product must be installed by a qualified electrician in compliance with all state and local codes and regulations.

NOTICEFuses (user supplied) are required on all DC models. To avoid equipment damage:

• Never operate G1 Pump DC models without a fuse installed.

• A fuse of the correct voltage must be installed in line with the power entry to the system.

Input Voltage Fuse Value Graco Kit No.12 VDC 7.5 A 57103924 VDC 4 A 571040

Installation

8 332316H

Wiring and Installation Diagrams

NOTE: Graco does not provide a power cable with the G1. Power cables are available for purchase from Graco or the user may provide their own. See Table 1 for reference pages containing additional information related to Graco power cables.

Table 1: Graco Power Cables

Cable Part No. Diagram Symbol Page #

123358DIN 15 ft.

Power DIN AC 9

Power DIN DC 10

127783CPC 15 ft., 3-wire

Power CPC DC 11

1243335 meter

female to male M12 Eurofast

Low Level Outputs

12

1243005 meter

female M12 Eurofast12

1245944-pin

Eurofast Field-wireable12

1245955-pin female

Eurofast Field-wireable12

Installation

332316H 9

Power DIN AC - 15 foot: Part No. 123358

Din Connector Specifications

• DIN 43650 Form A, 18 mm, assembled to power cable manufacturer’s instructions• Rated to 6 Amps minimum at 250V AC

Cable Specifications

• United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation

• Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation

• Japan/Taiwan: 3 conductor, 1.25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation

• SEA/India/Australia: 3 conductor, 1.5 mm2 Agency Listed H07RN-F blue, brown, green/yellow insulation

• China: 3 conductor, 1.5 mm2 Agency Listed YZW cable with blue, brown, green/yellow insulation

Pin and Related Wire Color

PIN Pin Name

Wire Color

United States/ Canada Europe

Japan/Taiwan

SEA/India/Australia China

1 Line Black Brown Black Brown Brown2 Neutral White Blue White Blue Blue3 Not used Not used Not used Not used Not used Not used

Ground Green Green/Yellow Red Green/Yellow Green/Yellow

FIG. 3

Installation

10 332316H

Power DIN DC- 15 foot: Part No. 123358

Din Connector Specifications

• DIN 43650 Form A, 18 mm assembled to power cable manufacturer’s instructions• Rated to 6 Amps minimum at 250V AC




• Japan/Taiwan: 3 conductor, 1/25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation




PIN Pin Name

Wire Color

United States/ Canada Europe

Japan/Taiwan

SEA/India/Australia China

1 -VDC Black Brown Black Brown Brown2 +VDC White Blue White Blue Blue3 Not used Not used Not used Not used Not used Not used

Not used Green Green/Yellow Red Green/Yellow Green/Yellow

FIG. 4

Installation

332316H 11

Power CPC DC- 15 foot: Part No. 127783

CPC Connector Specifications

• One, 7-position, 1.5 mm socket connector AMP 967650-1• Three, 16 - 14 gauge female pins AMP 962999-1• One, 180-degree strain relief or one, 90-degree strain relief AMP 965576-1 (determined by cable exit for cable

configuration)

Installation Notes

• Crimp pins to wire and install in socket connector per manufacturer’s instructions. • See Pin Layout shown in FIG. 5 for proper location in the connector.• Secure socket connector to the cable per the desired strain relief configuration.




• Japan/Taiwan: 3 conductor, 1/25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation




United States /

CanadaEurope Japan / Taiwan

SEA / India /

AustraliaChina

1 Not Used Not Used Not Used Not Used Not Used Not Used

2 ‐VDC Black Brown Black Brown Brown

3 +VDC White Blue White Blue Blue




7 Not Used Green Green/Yellow Red Green/Yellow Green/Yellow

Pin Pin Name

Color

Installation

12 332316H

Part No. 124333: Cable Pin Out (M12) (FIG. 6)

Wire Colors

Part No. 124300: Field Wireable Pin Out (M12) (FIG. 7)

Wire Colors

Part No. 124594: 4 Pin Eurofast Field Wireable Connector (FIG. 8)

Part No. 124595: 5 Pin Eurofast Field Wireable Connector (FIG. 9)

FIG. 5

Item No. Color

1 Brown

2 White

3 Blue

4 Black

FIG. 6

Item No. Color1 Brown

2 White

3 Blue

4 Black

FIG. 7

FIG. 8

FIG. 9

Setup

332316H 13

Setup

Pressure ReliefFollow the Pressure Relief Procedure when-ever you see this symbol.

Relieve pressure in system using two wrenches work-ing in opposite directions on pump element and pump element fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fit-ting.

NOTE: When loosening pump element fitting, do NOT loosen pump element. Loosening pump element will change the output volume.

Connecting to Auxiliary Fittings

Pressure Relief Valves

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment.

FIG. 10

NOTICEDo not attach unsupported equipment to auxiliary fit-tings such as fill ports and pump element. Attaching unsupported equipment to these fitting can result in irreparable housing damage.

• Always use two wrenches working in opposite directions when connecting anything to pump ele-ment or auxiliary fittings. See FIG. 10 for an exam-ple.

• Torque pump element fittings to 50 in. lbs (5.6 N•m).

• When connecting pump element into housing torque to 50 in. lbs (5.6 N•m).

A pressure relief valve appropriate for the lubrication system must be installed close to the pump outlet to alleviate unintended pressure rises in the system and protect the G1 pump from damage.

• Only use a pressure relief valve that is rated for no more than the working pressure of the G1 pump it is installed on. See Technical Data, page 24.

• Install a pressure relief valve before any auxiliary fitting.

Setup

14 332316H

Loading GreaseTo ensure optimal performance from the G1:

• Only use NLGI #000 - #2 greases appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details.

• The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump.

• Do not overfill (FIG. 12).

• Do not operate G1 without reservoir attached.

Models without a follower plate:

1. Connect fill hose to inlet fitting *(37) (FIG. 11).

2. For higher viscosity fluids, start pump per your con-troller specifications, to rotate stirring paddle during fill to prevent air pockets from forming in grease.

3. Fill reservoir with NLGI grease to max fill line.

NOTE: Vent port, located in rear of reservoir, should not be used as an overfill port/indicator.

4. Remove fill hose.

Models with a follower plate:

1. Connect fill hose to inlet fitting (FIG. 11).

2. For higher viscosity fluids, start pump per your con-troller specifications, to rotate stirring paddle during fill to prevent air pockets from forming in grease.

3. Fill reservoir with grease until seal of follower plate breaches the vent hole (FIG. 13) and the majority of air is expelled from the reservoir.

NOTE: Vent port, located in rear of reservoir, should not be used as an overfill port/indicator.

4. Remove fill hose.

Changing Greases

When changing greases, always use compatible fluids or greases.

NOTICE• Always clean fitting (37) with a clean dry cloth

prior to filling reservoir. Dirt and/or debris can damage pump and/or lubrication system.

• Care must be used when filling the reservoir using a pneumatic or electric transfer pump to not pressurize and break the reservoir.

FIG. 11

37

FIG. 12

FIG. 13

Max Fill Line

Vent hole

Setup

332316H 15

Filling Oil Unit• Only use oil appropriate for your application, auto-

matic dispensing, and the equipment’s operating temperature. Consult with machine and lube manu-facturer for details.

• Do not overfill (FIG. 14).

• Do not operate G1 without reservoir attached.

• Only use oils with viscosity at least 40 cSt.

1. Remove fill cap (a).

2. Pour oil into reservoir to fill line (b).

3. Replace fill cap. Hand tighten cap, securely.

PrimingNOTE: It is not necessary to prime pump every time pump is filled with lubricant.

Pump only requires priming the first time it is used or if it is allowed to run dry.

1. Loosen pump element fitting (FIG. 15).

NOTE: When loosening pump element fitting, do NOT loosen pump element. Loosening pump element will change the output volume

2. Only run pump until air is no longer dispensed with the lubricant coming out of element fitting (FIG. 16).

3. Tighten pump element fitting using two wrenches working in opposite directions (FIG. 15).

FIG. 14

a

b

FIG. 15

FIG. 16

No Controller Operation

16 332316H

No Controller OperationThe G1 Pump can be controlled using an external, user supplied, power source and controller.

Refer to the Typical Installation diagrams provided on page 6 for correct location of the required pump ground wire and fuses.

NOTE:

• When using an external power source and control-ler, Pump ON (Run) Time should be set for no lon-ger than 30 minutes.

• In most cases, Pump OFF (Rest) Time should be twice as long as Pump ON (Run) time. If alternative ON / OFF times are required, contact Graco Cus-tomer Service for assistance.

Low Level Output Option

Some G1 pumps without controllers include a Low Level Output Option. The low level signal is monitored across PINS 3 and 4. For PIN 3 and 4 locations and wiring information the Low Level Outputs diagram.

NOTE: A low level warning is triggered when the con-troller detects PINS 3 and 4 have momentarily closed.

Grease Pumps

When the grease level has reached a low warning level, PINS 3 and 4 momentarily close (1 time per paddle rev-olution) sending the signal that the fluid has reached a low level to the controller.

To ensure that a low level condition has been met, 3 or more low level triggers must be detected within 1 minute or less.

See FIG. 17 for an illustration of a typical Low Level Out-put response to low grease level.

Typical Low Level Output Response with Low Level Fluid in Grease Models

FIG. 17

200 ms

Open

ContactPosition

Closed

3 s

No Controller Operation

332316H 17

Oil Pumps

When the oil level has reached a low warning level, PINS 3 and 4 close, sending the signal to the controller that the fluid has reached a low level.

To ensure that a low level condition has been met, the low level trigger must be detected for 10 continuous sec-onds.

See FIG. 18 for an illustration of a typical Low Level Out-put response to low oil level.

Typical Low Level Output Response with Low Level Fluid in Oil Models

FIG. 18

Open

ContactPosition

Closed

Troubleshooting

18 332316H

Troubleshooting

Problem Cause Solution

Unit does not power on Incorrect/loose wiring Refer to Installation instructions, page 5.

Unit does not power on (DC models only)

Tripped external fuse due to internal component failure

Contact Graco Customer Service.

Tripped external fuse due to pumping non-cold weather lubricant in cold weather -13°F (-25°C)

Replace lubricant with pumpable lubri-cant, rated for environmental conditions and application.

Replace fuse.

Unit does not power on (AC models only)

Tripped internal power supply fuse due to power supply failure

Contact Graco Customer Service.

Lubricant leaks past seal located on the bottom of the reservoir

Reservoir retaining tabs are cracked or broken

Replace reservoir.

Reservoir is being pressurized during filling

Ensure vent hole is not plugged.

If problem persists, contact Graco Cus-tomer Service or your local Graco dis-tributor for assistance.

Follower plate is not going down Air is trapped in the reservoir between the follower plate and lubricant

Add grease following Loading Grease instructions, page 14. Ensure air is purged.

Pump takes several minutes before it begins pumping

Pumping non-cold weather lubricant in cold weather -13°F (-25°C)

Increase pump on time.

Use grease suitable for temperature and conditions.

Maintenance

332316H 19

Maintenance

Frequency Component Required Maintenance

Daily and at refill Zerk Fittings Keep all fittings clean using a clean dry cloth. Dirt and/or debris can damage pump and/or lubrication system.

Daily G1 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth.

Monthly External Wiring Harness Verify external harnesses are secure.

Parts Drawing: 2 Liter Models

20 332316H

Parts Drawing: 2 Liter Models

1

34

13

14

17

41

43

44 42

13

40b

40a

45

35

57 27

60

23

1615

3767

66

Oil Reservoir

Follower Plate Models Only

Low Level Grease Models Only

Low Level Oil Models Only

Torque to 4 in. lbs (0.45 N.m)1



3

2

1

3

33

Parts Drawing: 4 and 8 Liter Models

332316H 21

Parts Drawing: 4 and 8 Liter Models

1

34

1314

17

41

43

44

42

13

40b

40a

45

35

57 27

60

23

16

62

37

67

66

Oil Reservoir

Follower Plate Models Only

Low Level Grease Models Only

Low Level Oil Models Only

Torque to 4 in. lbs (0.45 1



3

2

1

61

56

33

3

41

Parts

22 332316H

Parts

Replacement Danger and Warning labels, tags and cards are available at no cost.

‡ Also order Ref 31 and Ref 34.

† Also order Ref. 57 when ordering this part.

FN Part No. Description Qty.1 BASE, molded 13 278142 BOTTOM, cover 1

4 115477 SCREW, bottom cover 9

13132524

O-RING, included in Kit 571042, 571043, 571044, 571045, 571069, 571179

2

124510O-RING, included in Kit 571069, 571179, 571182, 571183

1

14 PLATE, ricer 1

15 BEARING, ball 1

16

PADDLE, stirring, 2 liter models with-out follower plate, included in Kit 571044

1

PADDLE, stirring, 4 and 8 liter mod-els without follower plate, included in Kit 571046

1

PADDLE, stirring, 2 liter models with follower plate, included in Kit 571045

1

PADDLE, stirring, 4 liter models with follower plate, included in Kit 571047

1

17 ELEMENT, pump 1

23‡ 278136 PADDLE, low level 1

27 123025 SCREW, M6 1

33 16A579 LABEL, safety 1

35

WIPER, stirring, models without fol-lower plate, included in Kit 571044, 571046

1

WIPER, stirring, models with follower plate, included in Kit 571045, 571047

1

37 123741FITTING, zerk, grease models (not included on oil models)

1

40aRESERVOIR, 2 liter, grease, included in Kit 571042, 571069

1

40bRESERVOIR, 2 liter, oil, included in Kit 571179

1

40aRESERVOIR, 4 liter, grease, included in Kit 571183

1


1

40a RESERVOIR, 8 liter grease 1


1

41

278139 SEAL, follower plate, 2 liter models 1

16F472 SEAL, follower plate, 4 liter models 2

16V763 SEAL, follower plate, 8 liter models 2

42 PLATE, follower, grease models 1

43 ROD, follower plate, grease models 1

44SPRING, compression, grease mod-els

1

45†

24D838 BAFFLE, low level, 2 liter models 1

24E246 BAFFLE, low level, 4 liter models 1

24F836 BAFFLE, low level, 8 liter models 1

56 127144 SEAL, oval 1

57 117156 BEARING, sleeve 1

58 196548 LABEL, shock warning 1

60 16D984 WASHER, low level models 2

61RESERVOIR, mid-section, 8 liter models

1

62ADAPTER, reservoir 4 and 8 liter models

1

66 126417 NUT 1

67 24N806 FLOAT, oil models 1

FN Part No. Description Qty.

Parts

332316H 23

Pressure Relief Valves Important Information regarding Pressure Relief Valve 16C807.

Pressure Relief Valve 16C807 can only be used on the G1 and G3 Pumps. It is not intended for use with any other products.

The pressure relief valve uses a pressure adjustment screw (a) to set the pressure release point. It is not intended as a way to relieve pressure during normal operation, but as a protective measure in the event there is an unintended pressure increase in the system. Do not use this pres-sure relief valve a means of relieving pressure in day-to-day, normal cycle operation.

The pressure adjustment screw will require periodic adjustments. Whenever the valve is set/adjusted (after the set point is found) it is important to ensure that the valve is not bot-tomed out and there is at least 1/2 turn of adjustment remaining. This is determined by turning the screw (a) 1/2 turn and then back turning it out again.

NOTE: Turning adjustment screw (a) clockwise increases pressure.

Fuses

Installation and Repair Kits

Part Description Qty

16C807

VALVE, pressure relief, 500-3500 psi (3.44 MPa, 34.4 bar - 24.1 MPa, 241 bar), Set pressure 3000 psi + 10% (20.68 MPa, 206.8 bar + 10%) Included in Kit 571028

1

563156VALVE, pressure relief, 750 psi (5.17 MPa, 51.71 bar)

1


1


1


1


1


1


1

a

ti15644

b

a = adjustment screwb = locking nut

Part Description Qty

571039 FUSE, 12 volt DC 1

571040 FUSE, 24 volt DC 1

Kit No. DescriptionManual Number

571028KIT, return to reservoir NPT, includes pressure relief valve 16C807

3A0525571071

KIT, return to reservoir BSPP, includes pressure relief valve 16C807

571030 KIT, remote manual run, 12 volt DC3A0528

571031 KIT, remote manual run, 24 Volt DC

571036 KIT, cover with “G” label NA

571041KIT, pump element, includes Ref 17, 18, 33

3A0533

571042KIT, repair, 2 liter reservoir, includes Ref 13, 36, 40

3A0534571069

KIT, repair, 2 liter reservoir, for models with follower plate, includes Ref 13, 36, 40

571044KIT, replacement, paddle, 2 liter, for models without follower plate, includes Ref 13, 16, 35, 57

3A0535

571045KIT, replacement, paddle, 2 liter, for models with follower plate, includes Ref 13, 16, 35,40a, 42, 57

571046KIT, replacement, paddle, 4-8 liter, for models without follower plate, includes Ref 13, 16, 35, 57

571047KIT, replacement, paddle, 4 liter, for models with follower plate, includes Ref 13, 16, 35, 57

571058 KIT, output adapter, NPT3A0522

571070 KIT, output, adapter, BSPP

571060 KIT, fill, zerk, leakproof NA

571179KIT, repair, reservoir oil, 2 liter models, includes Ref 13, 36, 40b

3A0534571182KIT, repair, reservoir, oil 4 liter models, includes Ref 13, 36, 40b

571183KIT, repair, reservoir, grease, 4 liter models, includes Ref 13, 36, 40b

127685 Fixing ring for CPC connector NA

Technical Data

24 332316H

Technical DataA

California Proposition 65

Dimensions

Maximum Working Pressure 5100 psi (35.1 MPa, 351.6 bar)Power

100-240 VAC 88 - 264 VAC; 0.8 A current, 90 VA Power, 47/63 Hz, Single phase, inrush/locked rotor, max 40A (1ms)

12 VDC 9 - 16 VDC; 5 A current, 60 W, inrush/locked rotor 12 A24 VDC 18 - 32 VDC; 2.5 A current, 60 W, inrush/locked rotor 6 A

FluidGrease Models Grease NLGI 000 - #2Oil Models At least 40 cSt oil.

Pumps 1Pump Output 0.25 in.3 (4 cm3) / minutePump Outlet 1/4-18 NPSF. Mates with 1/4-18 NPT male fittingsReservoir Size 2 Liters, 4 Liters, 8 LitersIP Rating IP69KAmbient Temps -40°F - 158°F (-40°C to 70°C)Weight (Dry)

Without follower plate 13.3 lbs (6.03 kg)With follower plate 14.2 lbs (6.44 kg)

Wetted Parts nylon 6/6 (PA), amorphous polyamide, zinc plated steel, carbon steel, alloy steel, stainless steel, nitrile rubber (buna-N), bronze, nickel plated alnico, chemically lubricated acetal, alumi-num, PTFE

Sound Data <60 dB

WARNING: This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65warnings.ca.gov.

ModelHeight Width Depth

Inches cm Inches cm Inches cm

2L 13.25 33.65 8.00 20.32 9.00 22.864L 14.50 36.83 9.25 23.50 10.00 25.40

8L 18.50 47.00 9.25 23.50 10.00 25.40

Technical Data

332316H 25

Mounting Pattern For correct mounting configuration, choose either Option 1 or Option 2. See Part Number 126916 template.

FIG. 19

0.367inch9.3 mm

2x Ø 0.366 inch9.3 mm

3.544 inch90.0 mm

7.087 inch180.0 mm

1.180 inch30.0 mm

3.268 inch83.0 mm

0.722 inch18.3 mm

2x Ø 0.366 inch9.3 mm

3.189 inch81.0 mm

6.378 inch162.0 mm

3.740 inch95.0 mm

0.708 inch

18.0 mm

Option 1

Option 2

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 332316

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.comFebruary 2020

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

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