Stainless Steel Mechanical Seal Centrifugal Pumps … Steel Mechanical Seal Centrifugal Pumps...

Stainless Steel Mechanical Seal Centrifugal PumpsMassive – Durable – Safe

IL-BTOIn-line mechanical seal chemical process pump

KTPMulti-stage mechanical seal chemical process sump pump

ZMPMechanical seal chemical process grinder pump

Designed to:DIN EN ISO 5199

Compliant with: EC Directives 2006/42/EC (Machinery) and 94/9/EC (ATEX)

2

Impeller of the IL-BTO in-line mechanical seal chemical process pump

3

Our companyCP is a highly innovative Swiss company with a rich tradition. For over 60 years, we have specialised in developing and manufacturing premium quality high-tech products and pro-viding services for international customers with the most rigorous requirements.

We produce reliable and innovative centrifugal pumps for the chemical, pharmaceutical, biotechnology, food and beverage, and pulp and paper industries. Through our net-work of representatives in more than 40 countries, we offer first-class advice and ensure efficient customer service locally, around the world.

Reflecting our deep commitment to energy efficient products and services, we deliver environmentally friendly solutions that always go hand in hand with maximum safety and economy. As a pioneer in this area, we advise and assist customers with a wide range of needs – throughout the value chain.

CP operates a quality management system certified to ISO 9001:2008.

Energy efficiency in industryNowadays, industry is facing increasing demands to improve sustainability and energy efficiency. Pumps are considered to play a key role because they offer vast potential to save energy and costs. Already recognising this back in 1999, CP took ac-tion and has become a pioneer in energy-saving pumping systems.

In recent years, we have continuously enhanced the hydraulic performance of numerous pump systems, increasing their efficiency by up to 30 per cent. At the same time, we have steadily improved pump safety, a mission we have vigorously pursued ever since our company was established in 1948.

We are wholeheartedly committed to promoting sustainable manufacturing in industry around the world. Our customers benefit from a comprehensive range of solutions that reduce costs and CO2 emissions over the long term. Cleaner pumps, cleaner planet: we firmly believe that sustainable research, thinking and action always pay off for everyone.

CP Pump SystemsEnergy Efficiency in Industry

4

The IL-BTO in-line pump is ideal to meet the stringent require-ments of chemical processing and a multitude of other in-dustries. This robust pump is built for reliability and absolute safety in handling a huge variety of fluids with a high solids content.

Engineered for pumping solids-laden fluids, the IL-BTO fea-tures a non-clog, wear-resistant impeller to transport media with a high solids content safely and reliably through the pump. Due to the vertical in-line design, solid particles in the fluid settle at the bottom of the pump casing when the IL-BTO is not running, keeping them away from the mechanical seal. When the pump is restarted, there are no solid particles around the mechanical seal, thus extending the seal life.

A winning feature of the IL-BTO is its ingenious assembly and disassembly concept. An opening at the bottom provides easy and convenient access to remove and reassemble all rotating components, except the shaft, while the casing with the motor and bearing frame stays connected to the piping system. This minimises assembly and disassembly time.

With its vertical in-line configuration, the IL-BTO takes up less space than conventionally mounted pumps and can be fitted into any installation easily and inexpensively.

The IL-BTO is especially designed and very robustly con-structed to assure a long service life.

IL-BTOStainless Steel In-Line Mechanical Seal Chemical Process Pump

IL-BTO with standvertical in-line frame-mounted (–30°C to +200°C)

Vertical in-line frame-mounted IL-BTO with stand–30°C to +200°C

IL-BTO 12 A 0

50 Hz Rev. 00 29.08.12 Am

Q [m3/h]: H [m]:

3000 min-1

1500 min-1

0

20

40

60

80

100

1 10 100 1000

0

5

10

15

20

25

30

35

40

45

1 10 100 1000

L 30 F

L 40 E

L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

L 30 F

L 40 E L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

L 60 D

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

IL-BTO 12 A 0

50 Hz Rev. 00 29.08.12 Am

Q [m3/h]: H [m]:

3000 min-1

1500 min-1

0

20

40

60

80

100

1 10 100 1000

0

5

10

15

20

25

30

35

40

45

1 10 100 1000

L 30 F

L 40 E

L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

L 30 F

L 40 E L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

L 60 D

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

IL-BTO 12 A 100

60 Hz Rev. 00 29.08.12 Am

Q [m3/h]: H [m]:

0

20

40

60

80

100

120

140

1 10 100 1000

0

10

20

30

40

50

60

1 10 100 1000

L 30 F

L 40 E L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

L 60 D

L 30 F

L 40 E

L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

IL-BTO 12 A 100

60 Hz Rev. 00 29.08.12 Am

Q [m3/h]: H [m]:

0

20

40

60

80

100

120

140

1 10 100 1000

0

10

20

30

40

50

60

1 10 100 1000

L 30 F

L 40 E L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

L 60 D

L 30 F

L 40 E

L 30 E L 20 E (18)

L 20 E (22)

L 20 D L 40 D

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

5

Technical data

Capacities (min./max.) 1 to 550 m3/h

Heads (min./max.) 5 to 125 m

Temperature (min./max.) –30°C to +200°C

Kinematic viscosities 0.5 to 350 mm2/s

Solids handling highly suitable

Directives

EC Directive 2006/42/EC (Machinery)

EC Directive 94/9/EC (ATEX)

Standards

DIN EN ISO 5199

1500 rpm/50 Hz

1800 rpm/60 Hz3600 rpm/60 Hz

3000 rpm/50 Hz

6

OptionsComprehensive – Individual – Combinable

Casing

Materials– Stainless steel– Nickel-base alloys, e.g. Hastelloy® B and C– Titanium

Pressure rating– PN 16

Connection flanges– Flange to EN 1092-1– Flange drilled to ANSI/ASME B16.5

Additional connections– Manometer connection on the casing

Gasket materials– PTFE-enveloped– Gylon® blue

Pceramic coatingeal material– PTFE

Al2O3 ceramic coating

Mechanical seal

Standard double mechanical seal

Standard single mechanical seal

Double mechanical seal barrier/buffer fluid vessel

Vessel– Cooling coil, manometer, thermometer and sight glass– Total volume from 3 to 12 l (depending on vessel type)– Hand refill pump (depending on vessel type)

Vessel connections– Stainless steel braided PTFE hose– Stainless steel piping

Bracket– Steel– Stainless steel

Pump protection

Barrier/buffer fluid monitoring– Level switch– Pressure switch– Temperature probe

Motor load sensor

Mount

Type– Stand

Material– Cast iron

Drip pan

Bearing frame

Lubrication– Grease lubrication

Coupling

Coupling guard– Steel– Brass

7

ApplicationsVersatile – Complex – Special

CP’s IL-BTO in-line chemical process pump is engineered to meet the most stringent quality standards and ensure reli-ability and utmost safety in production operations. Suitable for many different fluids in a variety of industries and pro-cesses, it is capable of handling low, medium and high flow volumes. Our IL-BTO offers tremendous advantages, espe-cially in pumping very sensitive or hazardous substances.

Industries

– Chemical processing: basic and fine chemicals (agrochemicals, speciality chemicals)

– Pharmaceuticals– Biotechnology processing– Food and beverages– Pulp and paper

Processes

CP’s IL-BTO in-line chemical process pump is designed for a wide range of processes, including:– Processes with suspensions

Fluids

CP’s IL-BTO in-line chemical process pump can handle aggressive, toxic and low-boiling fluids. For example:– Dichlorobenzene– Toluene 2,4-diisocyanate (TDI)– Toluenediamine (TDA)

Our sales staff will be glad to give you personalised advice tailored to your specific needs, industry, processes and fluids.

8

The KTP pump is ideal to meet the stringent requirements of chemical processing and a multitude of other industries. This highly advanced system is built to handle a huge variety of fluids reliably and absolutely safely.

Designed as a cantilever pump for use in combination with an injector or as a normal sump, the KTP is generally employed to pump fluid out of a main storage tank through the injector into a feed tank, where the pump is mounted. From there, the KTP pumps the medium into the plant’s piping system.

To provide the required head, the KTP is available as a multi-stage sump pump. Having no moving wear parts, the injector is completely maintenance-free.

Combined with an injector, the KTP achieves suction lifts up to 10 m and is successfully used in installations with low NPSH.

KTPStainless Steel Multi-Stage Mechanical Seal Chemical Process Sump Pump

KTPKTP sump pump in the feed tank and an injector in the main storage tank

InjectorKTP with motorvertical frame-mounted (–20°C to +160°C)

Injector

KTP 09 A 0

50 Hz Rev. 00 23.08.12 Am

Q [m3/h]: H [m]:

3000 min-1

1500 min-1

0

20

40

60

80

100

120

140

0 20 40 60 80 100 120 140

0

5

10

15

20

25

30

35

0 10 20 30 40 50 60 70

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

KTP 09 A 0

50 Hz Rev. 00 23.08.12 Am

Q [m3/h]: H [m]:

3000 min-1

1500 min-1

0

20

40

60

80

100

120

140

0 20 40 60 80 100 120 140

0

5

10

15

20

25

30

35

0 10 20 30 40 50 60 70

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

KTP 09 A 100

60 Hz Rev. 00 23.08.12 Am

Q [m3/h]: H [m]:

0

20

40

60

80

100

120

140

160

180

200

0 40 80 120 160

0

5

10

15

20

25

30

35

40

45

50

0 20 40 60 80

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

KTP 09 A 100

60 Hz Rev. 00 23.08.12 Am

Q [m3/h]: H [m]:

0

20

40

60

80

100

120

140

160

180

200

0 40 80 120 160

0

5

10

15

20

25

30

35

40

45

50

0 20 40 60 80

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

1 x 12.5-50

2 x 12.5-50

3 x 12.5-50

4 x 12.5-50

5 x 12.5-50

1 x 16-80

2 x 16-80

3 x 16-80

4 x 16-80

Q [m3/h]

H [m

]H

[m]

Q [m3/h]

9

Technical data

Capacities (min./max.) 2 to 100 m3/h


Temperatures (min./max.) –20°C to +160°C


Directives


Standards

DIN EN ISO 5199

1500 rpm/50 Hz

1800 rpm/60 Hz3600 rpm/60 Hz

3000 rpm/50 Hz

10


* Maximum, varies depending on the pump size.

Casing

Materials– Stainless steel– Cast iron

Pressure rating– PN 40 *


O-ring materials– FEP/FKM– Kalrez®/Chemraz®

Plug seal material– PTFE

Injector casing

Materials– Steel– Stainless steel– Cast iron– Carbon filled PTFE– PVDF

Pressure rating– PN 16

Connection flanges– Flange to EN 1092-1

Mechanical seal



11





Pump protection


Motor load sensor

Bearing frame

Lubrication– Grease lubrication

Coupling


12


CP’s KTP sump pump with an injector is engineered to meet the most stringent quality standards and ensure reliability and utmost safety in production operations. Suitable for many different fluids in a variety of industries and processes, it is capable of handling low, medium and high flow volumes. Our KTP system offers tremendous advantages, especially in pumping very sensitive or hazardous substances.

Industries

– Chemical processing: basic and fine chemicals (agrochemicals, speciality chemicals)

– Pharmaceuticals

Processes

CP’s KTP sump pump with an injector is designed for a wide range of processes, including:– Liquefied gas applications– Solvent handling – Tank unloading

Fluids

CP’s KTP sump pump with an injector can handle aggressive, toxic and low-boiling fluids. For example:– Bromine– Chlorinated and fluorinated hydrocarbons– Liquefied gas– Mineral acids– Phosphorous oxychloride– Propylene– Solvents

12


13

Impeller of the KTP multi-stage mechanical seal chemical process sump pump

14

The ZMP grinder pump is ideal to meet the stringent require-ments of chemical processing and a multitude of other indus-tries. This highly advanced pump is built for reliability and absolute safety in handling a huge variety of fluids with a high solids content.

Capable of far more than an ordinary feed pump, the ZMP grinds, chops, macerates, mixes and pumps multiphase media all at the same time. The core of the ZMP is the rotor mounted at an oblique angle on the shaft. When the pump is running, the angled rotor creates a tumbling motion that accelerates the medium in both an axial and radial direction, thoroughly mixing the material being pumped. Rotation of the rotor simul-taneously generates a centrifugal force that pumps the me-dium radially through the casing liner and finally discharges it through the outlet.

Teeth on the rotor and casing liner reduce the solids in the medium to a defined maximum particle size. Slots and holes allow both coarse suspensions to be pumped and soft parti-cles to be broken up. Customised casing liners are available to reduce solids to the required size.

ZMPStainless Steel Mechanical Seal Chemical Process Grinder Pump

ZMP with baseplate and motor horizontal frame-mounted (–20°C to +180°C)

Frame-mounted ZMP –20°C to +180°C

ZMP 10 A 0

50 Hz / 60 Hz Rev. 01 18.04.13 Am

0

4

8

12

1 10 100 1000

22

27/25

950 - 1750 min-1

950 - 1750 min-1

H [m

]

Q [m3/h]

15

Technical data

Capacities (min./max.) 0.5 to 220 m3/h


Temperatures (min./max.) –20°C to +180°C


Solids handling highly suitable

Directives


EC Directive 94/9/EC (ATEX)

Standards

DIN EN ISO 5199

50 Hz/60 Hz

Frame-mounted ZMP –20°C to +180°C

16


CP’s ZMP grinder pump is engineered to meet the most strin-gent quality standards and ensure reliability and utmost safety in production operations. Suitable for many different fluids in a variety of industries and processes, it is capable of handling low, medium and high flow volumes. Our ZMP offers tremendous advantages, especially in pumping very sensitive or hazardous substances.

Industries

– Chemical processing: basic and fine chemicals (agrochemicals, speciality chemicals)– Pharmaceuticals– Food and beverages– Pulp and paper

Processes

CP’s ZMP grinder pump is designed for a wide range of processes, in-cluding:– Carbide sludge treatment– Granule grinding– Recycling– Slaughterhouse residue processing

Fluids

CP’s ZMP grinder pump is designed for handling multiphase media. For example:– Adhesives– Bitumen– Carbide sludge– Granulated plastics– Pigments– Sewage sludge

16


17

Casing linder of the ZMP mechanical seal chemical process grinder pump

18


* Maximum, varies depending on the pump size.

Casing

Materials– Stainless steel– Nickel-base alloys, e.g. Hastelloy® B and C– Titanium

Pressure rating– PN 16 *


Additional connections– Casing drain (with or without flange)– Manometer connection on the casing– Mechanical seal housing drain/vent

Gasket materials– PTFE-enveloped– Gylon® blue

Plug seal material– PTFE

Plug seal material– Casing liner with holes– Casing liner with slots

Al2O3 ceramic coating

Mechanical seal



Gland packing





19

Pump protection


Motor load sensor

Mount

Type– Baseplate

Materials– Steel– Stainless steel

Stilts

Drip pan

Bearing frame

Bearing frame lubrication– Grease lubrication

Coupling


19 20

1 Pump casing 2 Casing liner 3 Rotor 4 Seal faces (on product side)

5 Seal faces (on atmospheric side) 6 Pump shaft 7 Grease-lubricated bearing frame 8 Bearing bracket lantern

Sectional View

ZMPhorizontal frame-mounted (–20°C to +180°C)

8 7

6

5

4

3

2

1

21

CP Pump SystemsOur Product Portfolio

Customer serviceWe offer the highest quality, many years of experience and first-class advice from a single source. Our bespoke pump systems meet a wide range of different requirements.

CP’s customers benefit from a full service offering: the fastest availability of genuine spare parts, a complete set of tech-nical documentation, competent and efficient customer support, and a dynamic and flexible repair service. All these services ensure that your pumps will operate faultlessly. Having repre-sentatives in more than 40 countries, we can provide local advice and support directly to our customers where required.

Energy efficiency consultingAs a trend scout specialised in energy efficiency, CP can deliv er a wide spectrum of services relating to pumps and motors: comprehensive advice, in-depth system analysis, meticulous planning and design. Our goal is to actively help our customers optimise the energy consumption of their pumping systems and thereby cut costs over the long term.

Backed by our many years of broad experience, we today advise and assist customers in both the private and public sectors. These include owners and operators of fluid pro-cessing plants in the chemical, pharmaceutical and diverse other industries.

Are you interested? Do you have any questions? We would be happy to discuss all the different options with you personally.

Stainless steel magnetic drive centrifugal pumps

MKPMagnetic drive chemical process pump

MKP-S Self-priming magnetic drive chemical process pump

MKTPMagnetic drive chemical process sump pump

MKP-ANSIMagnetic drive chemical process pump

MKPPMagnetic drive in-line chemical process peripheral pump

SZMKMagnetic drive in-line chemical process pump

Stainless steel magnetic drive biotech process pump

MKP-BioMagnetic drive centrifugal pump for sterile processes

PFA lined magnetic drive centrifugal pumps

MKPLMagnetic drive chemical process pump

MKPL-SSelf-priming magnetic drive chemical process pump

Solid PTFE magnetic drive centrifugal pumps

MSKPMagnetic drive chemical process pump

MSKPPMagnetic drive chemical process peripheral pump

MSKSSelf-priming magnetic drive chemical process side channel pump

Stainless steel mechanical seal centrifugal pumps

IL-BTOIn-line mechanical seal chemical process pump

KTPMulti-stage mechanical seal chemical process sump pump

ZMPMechanical seal chemical process grinder pump

PFA lined double mechanical seal centrifugal pump

EBDouble mechanical seal chemical process pump

Ceramic lined double mechanical seal centrifugal pump

ETDouble mechanical seal chemical process pump

Follow us on:

Your CP distributor

2014

0430

_BRO

_KTP

_IL-

BTO

_ZM

P_en

04

013-

03

Improving energy efficiency in pumping systemshelps to create a cleaner planet.

© CP Pumpen AG, Schweiz, www.cp-pumps.com

Stainless Steel Mechanical Seal Centrifugal Pumps … Steel Mechanical Seal Centrifugal Pumps...

Documents

Transcript of Stainless Steel Mechanical Seal Centrifugal Pumps … Steel Mechanical Seal Centrifugal Pumps...