Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make...

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CR-SA-1/06A Architect: House+House Arch. SF Photo: davidduncanlivingston.com © 2011 Feeney (v12/11) Special Order Catalog Stainless Steel Cable Assemblies to Enhance Any Railing and Any View!

Transcript of Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make...

Page 1: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

CR-SA-1/06AArchitect: House+House Arch. SFPhoto: davidduncanlivingston.com

© 2011 Feeney (v12/11)

Special Order Catalog

Stainless Steel Cable Assemblies toEnhance Any Railing and Any View!

Page 2: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

Easy.Stainless Quick-Connect®SS fittings makecable projects quicker and easier than ever.

Our standard CableRail assemblies

are now available in 3 cable sizes

(1/8”, 3/16”, and 1/4”) that are all

sold in standard, pre-cut lengths for

easy ordering. And the great thing is

that you don’t need to waste time

taking precise railing measurements;

just select assemblies that are longer

than you need and trim any excess in

the field.

Each assembly comes with a

Threaded Terminal fitting pre-

attached to one end and a field

installed Quick-Connect®SS fitting for

the other end. Simply secure the

Terminal to one end post, lace the

free end of the cable through the

remaining posts, slip on a

Quick-Connect®SS, tension the line,

trim the excess and finish with

decorative end caps. That’s it.

Architect: Richard Shugar AIA, Eugene OR

The Cable is 1x19 construction,

316-grade stainless steel for strength,

durability and weather protection.

Available in 1/8”, 3/16” and 1/4”

diameters.

Our unique patented Quick-Connect®SS

fitting is attached to the cable in the field

without special tools. One-way jaws allow

the cable to easily slide through the fitting

in one direction but automatically grab

and lock-on when the cable is released.

Just slip it on, pull the cable tight and

cut the excess.

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by feeney

Page 3: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

The stainless Threaded Terminal

fitting is fastened (swaged) to one

end of the cable at the factory.

Attach it to an end post using our

unique Snug-Grip® Washer Nut

with special gripping threads to

help prevent loosening. Spin the

nut to adjust final tension in the

line. Available in 7-1/2” length for

wood posts and

4-1/4” for metal posts.

Our cables are designed to be used on

your own wood or metal frames in either

indoor or outdoor settings.

Flat Washers, Snug-Grip®

Washer Nuts and Colored

End Caps are all included.

Stainless End Caps are also

available as an accessory

option.

Clean.Components that are made to last.

All of our cables and swage fittings are

manufactured from high quality 316-grade stainless

steel for weather-tough durability and lasting beauty.

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Page 4: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

5' 6205 6305

10' 6210 6310

15' 6215 6315

20' 6220 6320

25' 6225 6325

30' 6230 6330

35' 6235 6335

40' 6240 6340

45' 6245 6345

50' 6250 6350

55' 6255 6355

60' 6260 6360

65' 6265 6365

70' 6270 6370

1/8"Standard Assemblies

Our most popular and cost effectivecable option. Perfect for all residentialand light commercial projects. Can be

installed on wood or metal frames.

3/16"Standard Assemblies

Extra durable option for commercial aswell as residential settings.

Can be installed on wood or metal railing frames.

1/4"Standard Assemblies

Largest, most durable option for hightraffic, high wear commercial locationsor for railing designs where the “look”

of a larger cable is desired. Recommended for metal railing

frames only.

AssemblyLengths

With 4-1/4''Terminalfor Metal

Posts

With 7-1/2''Terminalfor Wood

Posts

5' 6705 6805

10' 6710 6810

15' 6715 6815

20' 6720 6820

25' 6725 6825

30' 6730 6830

35' 6735 6835

40' 6740 6840

45' 6745 6845

50' 6750 6850

55' 6755 6855

60' 6760 6860

65' 6765 6865

70' 6770 6870

5' 6905

10' 6910

15' 6915

20' 6920

25' 6925

30' 6930

35' 6935

40' 6940

Assembly Options

3/8'' 1/4" 5/16''

DRILL HOLES

Quick-Connect Intermediate ThreadedPost Posts Terminal

Post

Quick-Connect Intermediate ThreadedPost Posts Terminal

Post

Quick-Connect Intermediate ThreadedPost Posts Terminal

Post

9/16'' 1/4" 3/8''

DRILL HOLES

9/16'' 5/16" 7/16''

DRILL HOLES

Specify End Cap Color preference whenordering. Or see next page for StainlessEnd Cap options.

Assemblies are shipped with a Threaded Terminal attached

to one end and a field installedQuick-Connect®SS fitting for theother end. A Snug-Grip® Washer

Nut, pair of Flat Washers and pair ofColored End Caps are included.

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by feeney

Page 5: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

STAINLESS END CAPS

Decorative option for covering and finishingQuickConnect®SS fittings and Snug-Grip®

Washer Nuts.

3372 Dome Style, 3/4'' OD x 3/8'' H3373 Crown Style, 3/4'' OD x 3/8'' H3374 Chamfer Style, 3/4'' OD x 3/8'' H

STAINLESS PROTECTOR SLEEVES

(Wood post only) For protecting corner andstairway transition posts from cableabrasion. Use with 1/8'' & 3/16'' Cable.

3210 1/2'' OD flange with 1/4'' OD shank x 7/8'' long

(Fits 1/4'' diameter drill holes)

STAINLESS BEVELED WASHERS

For providing a flat bearing surface whenattaching fittings at angled stair terminations.

1/8'' Cable3792 3/4'' OD x 3/8'' ID (Quick-Connect®SS)3799 3/4'' OD x 9/32'' ID (Threaded Terminal)

3/16'' Cable3798 3/4'' OD x 9/16'' ID

(QuickConnect-SS™)3799 3/4'' OD x 9/32'' ID

(Threaded Terminal)

1/4'' Cable3798 3/4'' OD x 9/16'' ID

(QuickConnect-SS™)3792 3/4'' OD x 3/8'' ID (Threaded Terminal)

LONG DRILL BITS

For drilling holes through wood or metal posts.

3201 1/4'' x 6'' long3203 5/16'' x 6-1/2'' long3217 3/8'' x 6-1/2'' long

3218 7/16'' x 7-1/2'' long 3225 9/16'' x 6'' long (1/2'' shank)

Dome

Crown

Chamfer

Extra Parts&Tools

RUBBER GROMMETS

(Optional) For adding a finished detail toholes in tubular metal intermediate posts.Use with 1/8'' diameter cable only.

3213 7/16'' OD flange

(Fits 1/4'' diameter drill holes)

SAW BLADESFor trimming excess ThreadedTerminal threads.

3199 Hacksaw blade 12'' x 24 teeth/inch

5065 Reciprocating Saw blade 6'' x 24 teeth/inch

ABRASIVE DISKSFor trimming and touching-up exposed cableand threads. Fits 4-1/2'' electric grinders with7/8'' arbor holes.

3219 Cut-Off Disk (for cutting stainless)3220 Grinding Disk

CABLE CUTTERSFor shearing excess cable.

2972-pkg 7-1/2'' long (1/8'' cable)2971 13'' long (3/16'' & 1/4'' cable)

CABLE LACING NEEDLEFor quickly lacing cable ends through posts without snagging.

3221 4-1/2'' long (1/8'' cable)3222 4-1/2'' long (3/16'' cable)3223 4-1/2'' long (1/4'' cable)

ENVIRO-MAGIC® CLEANERFor cleaning and protecting cable andhardware.

5063 16 oz. spray bottlenon-toxic, bio-degradable

H O W T O O R D E R

1) Carefully Review:read all of the installationinstructions, details andframe recommendations.

2) Select Assembly Lengths:decide where you’ll start and end your cables. Runsshouldn’t be over 70 feet and runs with bends (2 bends at most) NOT over 40 feet. Select Assembliesthat are at least one footlonger than the length of your railing sections.

3) Determine Quantities:the number of assembliesdepends on your railingdesign: remember, spacecables no more than 3 inches apart.

4) Check Accessories:count up all the stainless end caps, protector sleeves,grommets, beveled washersand tools you’ll need.

5) Place The Order:contact your local CableRail distributor and place the order. Special orders take about 2-3 weeks for delivery.Expedited services may beavailable.

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James Hill Architect San Francisco, CA

by feeney

Page 6: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

T O O L C H E C K L I S T

Safety Glasses

Work Gloves

Pencil

Measuring Tape

Electric Drill

Drill Bits

Hammer

Cable Cuttersor Cut-Off disk

Vise-Grip Pliers

7/16'' Wrench

Electric Grinder

Hacksaw or Electric Reciprocating Saw

Cable Lacing Needle

Mark drill holelocations on posts.

Note: space cables nomore than 3 inchesapart and have a postor vertical spacer atleast every 3 feet. Also,straight runs of cable(no turns/dips) shouldnot exceed 70 feet.Runs with corners (2bends at most) shouldnot exceed 40 feet.See page 7 for frameconstructionguidelines.

(Wood posts) InsertProtector Sleeves atnecessary locations.Tap in until flush.

Protector Sleevesprevent abrasion atangled transitions onwood posts (e.g. stairtransition posts oroutside faces of double corner posts).

Insert the ThreadedTerminal through theTerminal end post andattach a flat washerand Snug-Grip®

Washer Nut. Spin thenut 3 full rotations.The threads will bevery tight, so hold theshank of the Terminalwith Vise-Grip pliersand turn the WasherNut with a wrench.

Lace the free end ofthe cable through theintermediate posts andQuick-Connect®SSend post. Slide-on a flat washer and Quick-Connect®SS.

Use a Cable LacingNeedle to preventsnagging. See Toolspage 5.

Drill holes in posts.Hole diameter dependson assembly size andtype of fitting.

1/8” 5/16” 1/4” 3/8”3/16” 3/8” 1/4” 9/16”1/4” 7/16” 5/16” 9/16”

If desired, Quick-Connect®SSposts may be through-drilled at5/16” and then counter-boredwith the recommended Quick-Connect®SS drill tocountersink the fitting.

Hold the Quick-Connect®SSfitting with one handand pull the cabletight with the other.The fittingautomatically lockswhen you release the cable.

Tighten Washer Nuts untilyou can’t flex the cablesmore than 4 inches apartusing your thumb andfingers on one hand. Hold the Threaded Terminal shaft with Vise-Grip pliers while tightening.

Recommended cable tensioning sequence >

Saw off the excessthreads as close to the Washer Nutas possible. Touch-upwith electric grinder.The special Snug-Grip®

threads help preventthe nut from loosening.

Use cable cutters or cut-off diskto trim the excesscable. Grind flushthe exposed cableends with anelectric grinder.

Snap on end capsover the exposedQuick-Connect®SSfittings and theWasher Nuts. You’re done.

Enviro-Magic®

Cleaner can beapplied for lastingprotection ofstainless steel cableand parts.

11975312468

1012

Cables can either terminate or run through corner posts

WOOD POSTS* SINGLE PIPE* DOUBLE PIPE ANGLE IRON DOUBLE FLAT BAR

1 2 3 4 5

6 7 8 9 10

Terminating

Continuous

*Offset drill holes at least 1/2'' if you choose to have cables terminating at a single wood or pipe post.

Step-by-Step Installation

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Use Beveled Washers for stair terminationposts with angled holes. Available for bothThreaded Terminal & Quick-Connect®SSfittings.

Page 7: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

CableSpacing:Maximum 3inches apart.

IntermediatePosts: Size all intermediateposts as required for cap rail supportstrength or for code.

Cap Rail: Always include a strong, rigidcap rail that is securely fastenedto all posts. Cap size is basedon load strength needs andlocal code requirements. Set railing height per local code.

Spacing From Walls: Set end posts 3 to 4 inches away from thehouse/wall face to allow access for attachingcable end fittings.

End Posts: Use minimum end post sizes noted above, andsecurely bolt or screw to joists or deck surface.

Double Corner Posts: If possible use double corner posts to allow the cableto run continuously through the corners withoutterminating (also see single corner post option below).Securely bolt or screw posts to joists or deck surfaceand use minimum corner post sizes noted above.

Maximum Post Spacing:Space all posts and verticalspacers (see below) a maximumof 3 feet apart to minimize anydeflection that may occur if thecables are ever forced apart.

Foot Rails (OPTIONAL):

Foot rails should be spaced nomore than 4 inches above thedeck surface, or as required bylocal code, and should be sizedas needed for support strengthand design appearance.

Single Corner Post (OPTIONAL):

In most cases with single corner posts cables must be terminated. Exceptionsare angle iron posts or tubular metal posts. When terminating on a single cornerpost, be sure to offset the drill holes at least 1/2'' to allow internal clearance forthe cable fittings. Use minimum end post sizes noted above and securely bolt orscrew to joists or deck surface.

MAX. 3 FEET

MAX. 3 FEET

The Basic Frame Design

And Some Other Options

CableSpacing:Maximum 3inches apart.

C O N S T R U C T I O NC H E C K L I S T

Space cables no morethan 3 inches apart

Space posts/verticals nomore than 3 feet apart

Observe minimumend/corner post sizesshown above

Securely fasten all posts and cap rails

Carefully plan alltermination and corner posts for properclearance, positioning,and maximum cable run lengths

Frame Requirements

I M P O R TA N T N O T E

For railings we recommendspacing the cables nomore than 3 inches apartand placing posts orvertical members no morethan 3 feet apart.

Please note that sincebuilding codes vary bystate, county and city, our recommendations may not comply with coderequirements in all areas.

Always consult with yourlocal building departmentbefore starting yourproject.

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Minimum sizes for all corner and end postsAll other posts should be sized as required for cap rail support strength or for code

FLAT BAR2'' wide, 1'' thick

ANGLE IRON2'' wide, 1/2'' thick

EXTRA STRONG PIPE1-1/2'' ID, 1-7/8'' OD

SQUARE TUBE 2'' wide, 1/4'' wall

4X6 WOOD3-1/2'' wide, 5-1/2'' thick

Railing frames need to be designed and built strong enough to support the tension of properly installed cables,which is a load in excess of 300 lbs for each cable. Here are some basic guidelines to help you properly prepareyour railing frames. These guidelines apply whether you are using 1/8'', 3/16'', or 1/4'' cable.

Wood Blocking(WOOD FRAMES ONLY):

Underneath the caprail attach minimum1”x 4” wood blockingbetween posts toprovide additionallateral reinforcementto the posts so thatthey won’t pull out ofplumb when thecables are tensioned.

Vertical Spacers (OPTIONAL):

Slender spacers may be used instead of some of the larger intermediate posts toachieve a more open railing design. These are non-structural members and areonly intended to maintain cable spacing and minimize deflection. Examples are2” x 2” wood strips, 1” metal tubing or 1/4” flat bar. Attach to the cap rail andeither the foot rail, deck surface or joists.

by feeney

Page 8: Stainless Steel Cable Assemblies to andAny View! · Easy. Stainless Quick-Connect®SS fittings make cable projects quicker and easier than ever. Our standard CableRail assemblies

• Clean stainless with soap and warmwater. Never clean with mineralacids or bleaches.

• Never leave stainless in contactwith iron, steel or other metals. Thiscan cause rust spots or corrosion.

• Always remove stains or rust spotsas soon as possible with either soapand water or a brass, silver,stainless or chrome cleaner.

• Never use coarse abrasives likesandpaper or steel wool onstainless. Use synthetic Scotchpads instead.

• Periodically inspect cableassemblies for proper tension and re-tension as necessary.This is important.

C A B L E A S S E M B LY C A R E & M A I N T E N A N C E

The protective chromium oxide film on the surface of stainless steel gives itsuperior corrosion resistance. Properly maintained stainless steel providesexcellent luster, strength and durability. In most applications, stainless steelwon’t rust or stain even after years of service, but it’s NOT rust or stain proof.When stainless comes in contact with chloride salts, sulfides or other rustingmetals, it can discolor or even rust and corrode. With proper care andmaintenance, however, stainless steel can remain beautiful and functional foryears to come, even when it’s exposed to marine environments, pollutedsurroundings, salted highways, or other corrosive elements.

C H E C K T H E A D VA N TA G E S

Saves Time & MoneyStandardized assemblies, Quick-Connect®SS

fittings, Snug-Grip® Washer Nuts, smaller drillholes and no exact measuring makes ordering andinstalling a snap.

Cleaner AppearancePeople use cable because it doesn’t block the

view. With Quick-Connect®SS fittings and decorativeend caps, the hardware almost disappears as well.

Drill Smaller HolesYou never have to struggle drilling a big hole to

accommodate a bulky end fitting. There aren’t any.

No Special ToolsYou won’t need anything more sophisticated than

an electric drill, wrench and some cable cutters.

Three Size OptionsAssemblies are now available in 1/8”, 3/16”, and

1/4” cable sizes for residential and largercommercial projects.

All Stainless SteelMade from weather-tough stainless steel for

maximum protection and lasting beauty.

VersatileRailings, trellises, fences, exteriors, interiors,

residential, commercial, wood or metal frames.

1 0 Y E A R WA R R A N T Y

Feeney, Inc. warrants that all CableRail stainless steel cable and connectors shall be free fromdefects in material and workmanship under normaluse, conditions, installation and maintenance inaccordance with product specifications for ten yearsfrom date of purchase. The complete text of thiswarranty is available on our website,www.cablerail.com.

© 2011 Feeney (v12/11)

Photo: ©2004 Jay Graham

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