StackStick Project Third Presentation Jens Lotte Zhenqing Yuan Marcel Dekorsi Mathieu Bristiel John...
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Transcript of StackStick Project Third Presentation Jens Lotte Zhenqing Yuan Marcel Dekorsi Mathieu Bristiel John...
StackStickProject
Third Presentation
Jens LotteZhenqing YuanMarcel Dekorsi
Mathieu BristielJohn Christiano Monjarivo
StackStickProjectProject
Wood character needed
1.material should be cheap and easy to work with2.easy to burn3.reusable, environmentally-frendly,without poisonous smoke4.easy to carry5.it should be cylindrial(a cylinder or a rectangular solid) and have the suitable size to make manufacturing easily
StackStickProjectHistory of the conception
Final outcome
We choose a piece of wood and chips from a factory far away with the following characteristics:
• 150RMB(wood and chip totally)• pine • a ractangular solid (150*150*1000)mm
• the wood is the best one we can find to satisfy the requirement mentioned above and coordinate the conflicts between different characteristics
StackStickProjectHistory of the conception
History of conception 1/2
• The main idea was to follow our • 3D model plan
• Needed tool would be a lathe with a four-jaw chuck
• On-campus workshop only provides only a three-jaw chuck• Impossible to produce the prototype in the workshop
Block of wood
Four jaw chuck
StackStickProjectHistory of the conception
History of conception 2/2
• Factory-like workshop on campus
• Prototype was impossible to make on a lathe.
• Many different methods for prototyping – but none for wooden produtcs
• It was possible to make a mould with rapid prototyping – too costy and late delivery
StackStickProjectConception
Recipe
This is a dangerous production process. The product can easily catch fire.
Attention:
Don't do this at home!
StackStickProjectConception
Recipe - Material
- Take candles and smash them
- Mix it with smashed wood
- Shake it
StackStickProjectConception
Recipe – Final product
- Take two funnels, one big, one small
- Cut the smaller one as shown on the picture
- Put a little bit of material in a plastic bag. Put everything in the bigger funnel.
- Put a plastic bag on the small funnel and put it inside the big one.
Take plastic that can handle high temperature!
StackStickProjectConception
Recipe – Final product
- Finish fulfilling it with material and put it on a cup half filled with water.
- Put it two times 2 minutes in the microwave.
- Put it straight away in the freezer
- Repeat the same operation with a cylinder shape.
StackStickProjectConception
Final product
• looks very easy• took several weeks of research
important factors:• exact mixture of paraffin and sawdust• time and temperature for the sintering process• time and temperature for the cool-down process
StackStickProjectConception
Final product
Material Cost:Paraffin: 2 YuanSawdust: 0.5 YuanAdditional Items: 0.6 Yuan
3.1 Yuan
Burning Skills• testobjects (10x10mm) could beset on fire like a candle• objects burned for at least 8:26 minutes• no additional components added• very solid and light strukture• safe handling (no explosions possible)• very cheap
StackStickProjectConception
Final product
• production in 2 separate steps
Hat + Tube
• both parts “glued” together
• finaly drilling the hole into the hat
StackStickProjectConception
Conclusion
• Prototype burns well• Cheap• Safe
• Standarization for the mixture is needed• Different material needs to be tested• Process of manufacturing needs to be standarized
Project was a succes!
CONPRO
Future Plans:• Finalized chill-mould for perfect production• Different product sizes of the stack stick• Test run with other shapes• Collaboration with other products, i.e. one way BBQ