STACK EMISSIONS MONITORING REPORT · Report By: Cormac Dunne MCERTS Number: MM 07 885 MCERTS Level:...

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ESG Job Number: Report Date: Version: 1 Report By: Cormac Dunne MCERTS Number: MM 07 885 MCERTS Level: MCERTS Level 2 - Team Leader Technical Endorsements: 1, 2, 3 & 4 Report Approved By: Matthew Green MCERTS Number: MM 04 499 Business Title: MCERTS Level 2 - Team Leader Technical Endorsements: 1, 2, 3 & 4 Signature: Your contact at ESG Permit: IPPC Licence: P0027-02 2-4 Langlands Place Kelvin South Business Park East Kilbride G75 0YF Tel: 01355 246 730 Fax: 01355 249 669 Operator & Address: Redmonstown, Ireland. Clonmel, Medite Europe Ltd. Co. Tipperary, Release Point: EP38 David Hay Business Manager - North Tel: 01355 246 730 Email: [email protected] LEK 10078 / Q4 Sampling Date(s): 27 November 2015 13th Jan 2016 STACK EMISSIONS MONITORING REPORT Report Template Issue 21 (Apr 2015) Page 1 of 23 For inspection purposes only. Consent of copyright owner required for any other use. EPA Export 14-04-2016:01:47:04

Transcript of STACK EMISSIONS MONITORING REPORT · Report By: Cormac Dunne MCERTS Number: MM 07 885 MCERTS Level:...

Page 1: STACK EMISSIONS MONITORING REPORT · Report By: Cormac Dunne MCERTS Number: MM 07 885 MCERTS Level: MCERTS Level 2 - Team Leader Technical Endorsements: 1, 2, 3 & 4 Report Approved

ESG Job Number:Report Date:Version: 1Report By: Cormac DunneMCERTS Number: MM 07 885MCERTS Level: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Report Approved By: Matthew GreenMCERTS Number: MM 04 499Business Title: MCERTS Level 2 - Team LeaderTechnical Endorsements: 1, 2, 3 & 4

Signature:

Your contact at ESG

Permit:IPPC Licence: P0027-02

2-4 Langlands PlaceKelvin South Business Park

East KilbrideG75 0YF

Tel: 01355 246 730Fax: 01355 249 669

Operator & Address:

Redmonstown,

Ireland.

Clonmel,

Medite Europe Ltd.

Co. Tipperary,

Release Point: EP38

David HayBusiness Manager - North

Tel: 01355 246 730Email: [email protected]

LEK 10078 / Q4

Sampling Date(s):27 November 2015

13th Jan 2016

STACK EMISSIONS MONITORING REPORT

Report Template Issue 21 (Apr 2015) Page 1 of 23

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ESG

www.esg.co.uk

EXECUTIVE SUMMARY

Stack Emissions Monitoring Objectives

- Plant

- Operator

- Stack Emissions Monitoring Test House

Emissions Summary

Monitoring Times

Process Details

Monitoring Methods

Analytical Methods

- Sampling Methods with Subsequent Analysis

- On-Site Testing

Sampling Location

- Sampling Plane Validation Criteria

- Duct Characteristics

- Sampling Lines & Sample Points

- Sampling Platform

- Sampling Location / Platform Improvement Recommendations

Sampling and Analytical Method Deviations

APPENDICES

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

CONTENTS

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Page 3: STACK EMISSIONS MONITORING REPORT · Report By: Cormac Dunne MCERTS Number: MM 07 885 MCERTS Level: MCERTS Level 2 - Team Leader Technical Endorsements: 1, 2, 3 & 4 Report Approved

ESG

www.esg.co.uk

Plant

EP38

Operator

Medite Europe Ltd.

Redmonstown,

Clonmel,

Co. Tipperary,

Ireland.

IPPC Licence: P0027-02

Stack Emissions Monitoring Test House

ESG - East Kilbride Laboratory2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YFUKAS and MCERTS Accreditation Number: 1015

Opinions and interpretations expressed herein are outside the scope of UKAS accreditation.MCERTS accredited results will only be claimed where both the sampling and analytical stages are UKAS accredited.This test report shall not be reproduced, except in full, without written approval of ESG.

MONITORING OBJECTIVES

ESG were commissioned by Medite Europe Ltd. to carry out stack emissions monitoring to determine the release of prescribed pollutants from thefollowing Plant under normal operating conditions.

Medite Europe Ltd. operates an extraction fan (press line) process at Clonmel which is subject to IPPC Licence P0027-02, under the EPA Act 1992.

EXECUTIVE SUMMARY

The results of these tests shall be used to demonstrate compliance with a set of emission limit values for prescribed pollutants as specified in thePlant's IPPC Licence, P0027-02.

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ESG

www.esg.co.uk

Parameter Units Result Calculated Uncertainty

Limit

+/-Formaldehyde mg/m³ 0.09 0.01 5Formaldehyde Emission Rate g/hr 0.0023 0.0003 0.2Moisture % 0.54 0.05 - P

Stack Gas Temperature oC 33.5 - -Stack Gas Velocity m/s 10.8 0.27 -Gas Volumetric Flow Rate (Actual) m³/hr 30433 1582 -Gas Volumetric Flow Rate (STP, Wet) m³/hr 26832 1395 -Gas Volumetric Flow Rate (STP, Dry) m³/hr 26688 1388 -Gas Volumetric Flow Rate at Reference Conditions m³/hr 26832 1395 50000

P

MCERTS accredited

result

P

ND = None Detected,Results at or below the limit of detection are highlighted by bold italic text.The above volumetric flow rate is calculated using data from the preliminary survey. Mass emissions for non isokinetic tests are calculated using these values. For all isokinetic testing the mass emission is calculated using test specific flow data and not the above values. Reference conditions are 273K, 101.3kPa without correction for water vapour

EXECUTIVE SUMMARY

EMISSIONS SUMMARY

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ESG

www.esg.co.uk

Formaldehyde Run 1 32 minutes

MONITORING TIMESSampling TimesSampling Date(s)Parameter

EXECUTIVE SUMMARY

Sampling Duration

27 November 2015Stack Gas Flow Rate & Temperature Run 1

11:30 - 12:05-27 November 2015 11:11

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ESG

www.esg.co.uk

Description of process Extraction fan (Press Line)

Continuous or batch Continuous

Product Details Wood fibre board

Part of batch to be monitored (if applicable) N/A

Normal load, throughput or continuous rating Normal

Fuel used during monitoring N/A

Abatement None

Plume Appearance None visible

EXECUTIVE SUMMARY

Process DetailsParameter

PROCESS DETAILS

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ESG

www.esg.co.uk

Species ESG UKAS Lab MCERTS Limit of CalculatedTechnical Number Accredited Detection MUProcedure Method (LOD) +/- %

Formaldehyde AE 114 1015 Yes 0.09 mg/m³ 11.2 %H2O AE 105 1015 Yes 0.02% 9.60%

Velocity AE 154 1015 Yes 5 Pa 2.5 %Volumetric Flow

RateAE 154 1015 Yes - 5.2 %

EXECUTIVE SUMMARY

SRM - EN ISO 16911-1

Monitoring Methods

MONITORING METHODS Method

Standard Reference Method / Alternative Method

The selection of standard reference / alternative methods employed by ESG is determined, wherever possible by the hierarchy of method selectionoutlined in Environment Agency Technical Guidance Note (Monitoring) AG2. i.e. CEN, ISO, BS, US EPA etc.

SRM - EN ISO 16911-1

BS EN 14790 has been validated over a range of 4 - 40%. It is however the prefered method of the Environment Agency for concentrations below 4%

USEPA M316SRM - BS EN 14790

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ESG

www.esg.co.uk

The following tables list the analytical methods employed together with the custody and archiving details:

Species Analytical UKAS Lab Analysis Lab Sample ArchiveProcedure Number Archive Period

Location

Formaldehyde M103 0605 Yes RPS RPS 3 months

Species Analytical UKAS Lab MCERTS Laboratory Data ArchiveProcedure Number Accredited Archive Period

Analysis LocationH2O AE 105 1015 Yes ESG East Kilbride - -

Analytical Technique

Spectrophotometry

Analytical Methods

SAMPLING METHODS WITH SUBSEQUENT ANALYSIS

Analytical Technique

UKAS Accredited Lab Analysis

EXECUTIVE SUMMARY

(ESG or Subcontract)

Gravimetric

ON-SITE TESTING

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ESG

www.esg.co.uk

Sampling Plane Validation Criteria Value Units Requirement Compliant Method

Lowest Differential Pressure 88 Pa >= 5 Pa Yes BS EN 15259

Lowest Gas Velocity 10.06 m/s - - -

Highest Gas Velocity 11.14 m/s - - -

Ratio of Gas Velocities 1.11 : 1 < 3 : 1 Yes BS EN 15259

Mean Velocity 10.76 m/s - - -

Maximum angle of flow with regard to duct axis <15 o < 15o Yes BS EN 15259

No local negative flow Yes - - Yes BS EN 15259

Highly homogeneous flow stream / gas velocity Yes - - Yes BS EN 15259

Value Units Isokinetic Isokinetic

Shape Circular - (CEN Methods) (ISO Methods)

Depth 1.00 m Sample port size 4" BSP - -

Width - m Number of lines used 2 - -

Area 0.79 m2 Number of points / line 2 - -

Port Depth 90 mm Duct orientation Vertical - -Filtration In Stack - -

General Platform Information

Permanent / Temporary Platform / Ground level / Floor Level / Roof

Inside / Outside

AG1 Platform requirements

Is there a sufficient working area so work can be performed in a compliant manner

Platform has 2 levels of handrails (approximately 0.5 m & 1.0 m high)

Platform has vertical base boards (approximately 0.25 m high)

Platform has removable chains / self closing gates at the top of ladders

Handrail / obstructions do not hamper insertion of sampling equipmentDepth of Platform = >Stack depth / diameter + wall and port thickness + 1.5m

Sampling Platform Improvement Recommendations (if applicable)

SAMPLING PLATFORM

Yes

Non-Iso & Gases

DUCT CHARACTERISTICS

Yes

As far as is reasonably practical the sampling location meets all the requirements as specified in EA Guidance Note M1.

SAMPLING LOCATION

Yes

Yes

Outside

SAMPLING LINES & POINTS

Yes

Yes

EXECUTIVE SUMMARY

Roof

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ESG

www.esg.co.uk

USEPA M316

Sampling & Analytical Method Deviations

EXECUTIVE SUMMARY

Formaldehyde samples were filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.

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ESG

www.esg.co.uk

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

APPENDIX 3 - Measurement Uncertainty Budget Calculations

CONTENTS

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

APPENDICES

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ESG

www.esg.co.uk

Species ESG UKAS Lab MCERTSTechnical Number AccreditedProcedure Method

Formaldehyde AE 114 1015 Yes 1H2O AE 105 1015 Yes 1

Velocity AE 154 1015 Yes 1

MONITORING SCHEDULE

Standard Reference Method / Alternative Method

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

USEPA M316

Number of Samples

SRM - EN ISO 16911-1SRM - BS EN 14790

Method

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ESG

www.esg.co.uk

Equipment I.D. Equipment I.D. Equipment I.D.

LEK 9.29 - LEK 15.21

LNO 03-02 - LEK 20.2

- - LEK 17.6

- - -

LNO 17-02 - LEK 16.5

LNO 09-16 - LEK 15.7

LNO 11-01 - LNO 03-CD

LNO 10-01 - LEK 3.165

LNO 11-61 - -

LNO 10-61 - -

6.46 - -

- - -

LEK 23.13 - -

- - -

- - -

LEK 15-1F - -

- - -

LEK 13.17 - -

LNO 23-IH - -

NOTE: If the equipment I.D is represented by a dash (-), then this piece of equipment has not been used for this test.

Cylinder I.D Number

Supplier ppm %Analytical

Tolerance +/- %

- - - - -

TE1 TE2 TE3 TE4 H&S

Cormac Dunne MM 07 885 Sep-16 Mar-17 Dec-16 Dec-16 Nov-18

Hugh McMahon MM 15 1347 - - - - Sep-20

Control Box DGM

Inclinometer (Swirl Device)

Laboratory Balance

Gas (traceable to ISO 17025)

Heater Controller

20m Heated Line (2)

-

Miscellaneous

Equipment

Heated Line Controller (1)

TE / H&S Qualifications and Expiry Date

10m Heated Line (1)Dioxins Cond. Thermocouple Heated Line Controller (2)

CALIBRATEABLE EQUIPMENT CHECKLIST

Equipment

Servomex

Probe Thermocouple

0

MFC Display module

Probe

Probe Thermocouple

Stackmaster

FTIR Heater Box for Heated Line

Callipers

STACK EMISSIONS MONITORING TEAM

Site Balance

5m Heated Line (1)

Small DGM

Extractive Sampling Instrumental Analyser/s

20m Heated Line (1)

S-Pitot

1m Heated Line (2)

Anemometer 1m Heated Line (1)

L-Pitot Ecophysics NOx Analyser

Last Impinger Arm

CALIBRATION GASES

MCERTS QualificationPersonnelMCERTS Number

MCERTS Level 2 - Team Leader

MCERTS Trainee

MONITORING TEAM

Meter Out Thermocouple

Control Box Timer

Stack Thermocouple

Equipment

Oven Box

Probe JCT Heated Head Filter

Protractor

Digital Micromanometer

FT-IR

Bernath 3006 FID

Signal 3030 FID Barometer

Thermo FID

Digital Temperature Meter

Box Thermocouples Tape Measure

APPENDIX 1 - Monitoring Schedule, Calibration Checklist & Monitoring Team

FT-IR Oven BoxMeter In Thermocouple

Horiba PG-250 Analyser

Stopwatch

Mass Flow Controller

10m Heated Line (2)

15m Heated Line (1)

1m Heated Line (3)Chiller (JCT/MAK 10)

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ESG

www.esg.co.uk

LOD Limit Emissionmg/m³ mg/m³ Rate g/hr

0.09 5 0.002

Field Blank - - -

Please note figures in bold italic font are at the limit of detectionReference conditions are 273K, 101.3kPa without correction for water vapour

Leak Test Results

l/min l/min l/min l/min

Run 1 18.0 0.02 0.02 0.36 Yes

Filter Material Filter Size

mm

°C °C

Run 1 GF 47 0 8 Glass

GF = Glass Fibre

QF = Quartz Fibre

Test

HPLC Water

Pre sampling leak rate

mg/m³

-

Mean Sampling Rate

Max. Filtration Temp.

Sampling Times

0.07

Run 111:30 - 12:05

27 November 20150.09

Type of Absorbers

Max. Storage / Transit Temp.

FORMALDEHYDE SUMMARY

Leak Tests Acceptable?

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Concentration

Post sampling leak rate

FORMALDEHYDE QUALITY ASSURANCE CHECKLIST

Acceptable leak rate

Absorption Solutions

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ESG

www.esg.co.uk

ISOKINETIC SAMPLING EQUATIONS 1 Formaldehyde

Absolute pressure of stack gas, Ps Velocity of stack gas, Vs

Barometric pressure, Pb mm Hg 753 Pitot tube velocity constant, Kp 34.97Stack static pressure, Pstatic mm H2O -12 Velocity pressure coefficient, Cp 0.81Ps = Pb + (Pstatic) mm Hg 752 Mean of velocity heads, DPavg mm H2O 10.25

Mean square root of velocity heads, ÖDP 3.20Vol. of water vapour collected, Vwstd Mean stack gas temperature, Ts

oC 34g H₂0 by Non Iso

Vwstd = (0.001246)(Vlc) m3 - Vs = (Kp)(Cp)(ÖDP)(Ö(Ts + 273)) m/s 10.8 (Ms)(Ps)

Volume of gas metered dry, Vmstd Actual flow of stack gas, Qa

Volume of gas sample through gas meter, Vm m30.6352 Area of stack, As m2 0.79

Gas meter correction factor, Yd 0.905 Qa = (60)(As)(Vs) m³/min 507Mean dry gas meter temperature, Tm

oC9.56 Dry total flow of stack gas, Qstd

Mean pressure drop across orifice, DH mmH2O 32.32 Conversion factor (K/mm.Hg) 0.3592Vmstd = (0.3592)(Vm)(Pb+(DH/13.6))(Yd) m30.55 Qstd = (Qa)Ps(0.3592)(1-Bwo) m³/min 444

(Ts) +273Volume of gas metered wet, Vmstw Wet total flow of stack gas, Qstw

Vmstw = Vmstd + Vwstd m3 0.5550 Qstw = (Qa)Ps(0.3592) m³/min 446 (Ts) +273

Nom³/min No O2 Ref

% oxygen measured in gas stream, act%O2 20.9 (Ts) +273% oxygen reference condition 21 Percent isokinetic, %I

O2 Ref = 21.0 - act%O2 No O2 Ref Nozzle diameter, Dn mm 5.93 21.0 - ref%O2 Nozzle area, An mm2 27.59

Vmstd@X%oxygen = (Vmstd) (O2 Ref) m3 No O2 Ref Total sampling time, q min 32Moisture content, Bwo %I = (4.6398E6)(Ts+273)(Vmstd) % 111Bwo = Vwstd 0.0054 (Ps)(Vs)(An)(q)(1-Bwo)

% 0.54 Acceptable isokinetic range 95% to 115% YesMoisture by FTIR % -Molecular weight of dry gas, Md Mass collected , M ug 48CO2 0.03 Cwet = Mn mg/m³ 0.086O2 20.9 Vmstw

Total 20.93 Cdry = Mn mg/m³ 0.087N2 (100 -Total) 79.07 Vmstd

Cdry@X%O2 = Mn mg/m³ No O2 RefMd = 0.44(%CO2)+0.32(%O2)+0.28(%N2) 28.84Molecular weight of wet gas, Ms Formaldehyde Emission Rates, EMs = Md(1 - Bwo) + 18(Bwo) g/gmol 28.8 E = [(Cwet)(Qstw)(60)] / 1000000 kg/hr 0.00

Moisture trap weight increase,Vlc

O2 Reference Factor

Dry total flow of stack gas at X% O2, QstdO2

QstdO2 = (Qa)Ps(0.3592)(1-Bwo)(O2REF)

Vol. of gas metered at O2 Ref. Cond., Vmstd@X%O2

13.6

Formaldehyde Concentration, C Vmstd + Vwstd

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Is the process burning hazardous waste? (If yes, no favourable oxygen correction)

Vmstd@X%oxygen

Tm + 273

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ESG

www.esg.co.uk

Test Number Start Weight End Weight Total gain Concentration LOD Uncertainty

kg kg kg % % %

Run 1 3.8366 3.8391 0.0025 0.54 0.02 9.60

Test NumberSampling Duration

Total Volume Sampled

Sampling Rate Start Leak Rate End Leak RateAcceptable Leak Rate

mins l l/min l/min l/min l/min

Run 1 32 575 18.0 0.020 0.020 0.359 Yes

Stack Diameter / Depth, D 1.00 m

Stack Width, W - m

Stack Area, A 0.79 m2

Average stack gas temperature 34 oC

Stack static pressure -0.125 kPa

Barometric Pressure 100.4 kPa

Pitot tube calibration coefficient, Kpt 0.81 -

Component Molar Density Conc Dry Volume Dry Conc Conc Wet Volume Wet ConcMass kg/m3 Dry Fraction kg/m3 Wet Fraction kg/m3

M p % Vol r pi % Vol r pi

CO2 44.000 1.963 0.030 0.000 0.001 0.030 0.000 0.001

O2 32.000 1.428 20.950 0.210 0.299 20.837 0.208 0.297

N2 28.000 1.249 79.020 0.790 0.987 78.594 0.786 0.982

H2O 18.000 0.803 - - - 0.539 0.005 0.004

Where: p = M / 22.41 pi = r x p

Determinand

Dry Density (STP), P STD

Wet Density (STP), P STW

Dry Density (Actual), P Actual

Average Wet Density (Actual), P ActualW

Where:

P STD = sum of component concentrations, kg/m3 (not including water vapour) P Actual = P STD x (Ts / Ps) x (Pa / Ta)

P STW = (P STD + pi of H2O) / (1 + (pi of H2O / 0.8036)) P ActualW = P STW x (Ts / Ps) x (Pa / Ta)

Sampling Time and Date

MOISTURE CALCULATIONS

kg/m3

Moisture Quality Assurance

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

1.28

kg/m31.29

kg/m3

11:30 - 12:05 27 November 2015

Stack Gas Composition & Molecular Weights

Moisture Determination - Non Isokinetic

PRELIMINARY STACK SURVEY

Leak Tests Acceptable?

1.13

kg/m3

Units

1.13

Calculation of Stack Gas Densities

Stack Characteristics

Result

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TRAVERSE 1

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into mmH2O Pa oC m/s % of Swirl

duct (m) (average of 3) (average of 3) m³/s Vol o

1 0.03 10.5 103 34 10.88 8.55 - <152 0.08 10.0 98 34 10.62 8.34 - <153 0.15 11.0 108 34 11.14 8.75 - <154 0.23 10.3 100 34 10.75 8.44 - <155 0.34 10.5 103 34 10.88 8.55 - <156 0.66 10.0 98 34 10.62 8.34 - <157 0.77 11.0 108 34 11.14 8.75 - <158 0.85 10.5 103 34 10.88 8.55 - <159 0.92 10.8 105 34 11.01 8.65 - <15

10 0.97 11.0 108 34 11.14 8.75 - <15Mean - 10.6 103 34 10.90 8.56 -

Traverse Distance DP pt DP pt Temp Velocity O2 Angle

Point into mmH2O Pa oC m/s % of Swirl

duct (m) (average of 3) (average of 3) m³/s Vol o

1 0.03 9.0 88 33 10.06 7.90 - <152 0.08 9.8 96 33 10.47 8.22 - <153 0.15 10.3 100 33 10.73 8.43 - <154 0.23 10.5 103 33 10.86 8.53 - <155 0.34 10.8 105 33 10.99 8.63 - <156 0.66 11.0 108 33 11.12 8.73 - <157 0.77 10.3 100 33 10.73 8.43 - <158 0.85 10.0 98 33 10.60 8.33 - <159 0.92 10.0 98 33 10.60 8.33 - <15

10 0.97 9.0 88 33 10.06 7.90 - <15Mean - 10.1 98 33 10.62 8.34 -

Start Value End Value Difference Start Value End Value DifferencemmH₂O mmH₂O % mmH₂O mmH₂O %

Run 1 100 98 2.0 Pass 102 100 2.0 Pass

RunStagnation

(Pa)Reference

(Pa)Difference

(Pa)

Outcome(Permitted +/- 10 Pa)

Run 1 -121 -128 7.0 Pass

Pre Traverse Leak RateOutcome

Post Traverse Leak RateOutcome

PITOT LEAK CHECK

To complete a compliant pitot leak check a pressure of over 80 mmH₂O (or 800 Pa) is applied and the pressure drop monitored over 5 mins. A drop of less than 5% must be observed.

S-Type Pitot Stagnation Check

Time of SurveyDate of Survey

Volumetric Flow Rate

(actual)

Volumetric Flow Rate

(actual)

PRELIMINARY STACK SURVEY QUALITY ASSURANCE CHECKLIST

Velocity Measurement Device:

Run

Sampling Line A

S-Type Pitot

PRELIMINARY STACK SURVEY

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Line B

11:1127 November 2015

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EA Technical Guidance Note (Monitoring) M1 Units Requirement CompliantLowest Differential Pressure Pa >= 5 Pa YesLowest Gas Velocity m/s - -Highest Gas Velocity m/s - -Ratio of Gas Velocities - < 3 : 1 YesMaximum angle of flow with regard to duct axis o < 15o YesNo local negative flow - - Yes

Velocity at Traverse Point, V = Kpt x (1-e) * Ö(2 * DP pt / P ActualW)

Where:Kpt = Pitot tube calibration coefficient(1-e) = Compressibility correction factor, assumed at a constant 0.998

Average Stack Gas Velocity, Va 10.76 m/s

Duct gas flow conditions Actual Reference UnitsTemperature 34 0 oC

Total Pressure 100.275 101.3 kPaOxygen 21.0 21 %Moisture 0.54 0.54 %

Gas Volumetric Flowrate UnitsAverage Stack Gas Velocity (Va) m/sStack Area (A) m2

Gas Volumetric Flowrate (Actual), QActual m3/hrGas Volumetric Flowrate (STP, Wet), QSTP m3/hrGas Volumetric Flowrate (STP, Dry), QSTP,Dry m3/hrGas Volumetric Flowrate (REF), QRef m3/hr

Where:QActual = Va x A x 3600QSTP = Q (Actual) x (Ts / Ta) x (Pa / Ps) x 3600QSTP,Dry = Q (STP) / (100 - (100 / Ma)) x 3600

QRef = Q (STP) x ((100 - Ma) / (100 - Ms)) x ((20.9 - O2a) / (20.9 - O2s))

Nomenclature:Ts = Absolute Temperature, Standard Conditions, 273 KPs = Absolute Pressure, Standard Conditions, 101.3 kPaTa = Absolute Temperature, Actual Conditions, KPa = Absolute Pressure, Actual Conditions, kPaMa = Water vapour, Actual Conditions, % VolMs = Water vapour, Reference Conditions, % VolO2a = Oxygen, Actual Conditions, % VolO2s = Oxygen, Reference Conditions, % Vol

1.11

PRELIMINARY STACK SURVEY (CONTINUED)

26832

26832

10.06

Result

Calculation of Stack Gas Volumetric Flowrate, Q

30433

Calculation of Stack Gas Velocity, V

Yes

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Sampling Plane Validation Criteria

88

26688

>15

10.760.79

Result

11.14

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Value UnitsStack Depth 1.00 m Sampling Distance Distance into UnitsStack Width - m Point (% of Depth) StackArea 0.79 m2 - - - -

Sampling Distance Distance into SwirlPoint (% of Depth) Stack (m) o

1 14.6 0.15 < 152 85.4 0.85 < 153 14.6 0.15 < 154 85.4 0.85 < 15

- - - -

- - - -

- - - -

- - - -- - - -- - - -- - - -- - - -

- - - -

- - - -- - - -- - - -

Isokinetic sampling point - - - -Isokinetic sampling points not used - - - -Non Isokinetic/Gases sampling point - - - -

- - - -

APPENDIX 2 - Summaries, Calculations, Raw Data and Charts

Non-Isokinetic/Gases Sampling

SAMPLING LOCATION

Isokinetic Sampling CEN Methods

STACK DIAGRAM

Sampling Line A

1

3

4

2

Sampling Line B

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Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Concentration in impinger

Limit of Detection

Leak

m³ K kPa % by volume % by volume mg % by mass %MU required <=2% <2.5 k <=1% <=1% <=5% <5% < 5% of ELV <=2%Run 1 0.56 283 99.19 1.00 - 0.0002 0.0001 -as a % 0.18 0.71 0.50 1.00 - 3.00 0.05 0.11compliant? Yes Yes Yes Yes N/A Yes Yes Yes

Run LabUncertainty

m³ mg - mg/m³ mgRun 1 0.5251 0.0001 - 0.0001 - -MU as mg/m3

0.0012 0.0026 - 0.0001 0.0039 0.0048MU as % 1.3384 3.0072 - 0.0643 4.5 -

0.01 mg/m³ 11.15 %

(k is a coverage factor which gives a 95% confidence in the quoted figures)Developed for the STA by R Robinson, NPL

Mass of Formaldehyde

Leak Combined uncertainty

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

O2 CorrectionVolume (STP)

MEASUREMENT UNCERTAINTY BUDGET - ISOKINETIC FORMALDEHYDE

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Run Sampled Volume

Sampled Gas Temp

Sampled Gas Pressure

Sampled Gas Humidity

Oxygen Content

Leak

m³ K kPa % by volume % by volume %

MU required < 2% < 2% < 1% < 1% < 10% < 2%Run 1 0.000 2 0.5 1 N/A -as a % 0.06 0.65 0.50 1.00 N/A 0.11compliant? Yes Yes Yes Yes N/A Yes

Run UncollectedMass

m³ mg - mg/m³ mgRun 1 0.5 2500.0 1.00 2.8 57.7 -MU as % v/v 0.01 0.02 - 0.00 0.01 0.03MU as % 1.3 4.0 - 0.1 2.3 -

0.05 % v/v 9.60 %Developed for the STA by R Robinson, NPL

Leak Combined uncertainty

Mass Gained

MEASUREMENT UNCERTAINTY BUDGET - MOISTURE

Volume (STP)

R1 - Uncertainty expressed at a 95% confidence level (where k = 2)

APPENDIX 3 - Measurement Uncertainty Budget Calculations

O2 Correction

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10.8 m/s30433 m³/hr

Performance Characteristics & Source of Value Units Values Requirement CompliantUncertainty of pitot tube coefficient - 0.010

Uncertainty of mean local dynamic pressures - 0.36

Factor loading, function of the number of measurements. 3 readings 0.591 minimum 3 Yes

Range of measurment device pa 1000

Resolution pa 1.00

Calibration uncertainty pa 3.44<1% of Value or 20

Pa whichever is greater

Yes

Drift % range 0.10

Linearity % range 0.06 <2% of value Yes

Uncertainty of molar mass determination kg/mol 0.00003Uncertainty of temperature measurement K 1.56 <1% of value Yes

Uncertainty of absolute pressure in the duct pa 512

Uncertainty associated with the estimate of density - 0.007

Uncertainty associated with the measurement of local velocity - 0.0002Uncertainty associated with the measurement of mean velocity - 0.0002

m/s0.140.27

%1.292.53

m³/hr805

1578

%2.655.19

APPENDIX 3 - Measurement Uncertainty Budget Calculations

MEASUREMENT UNCERTAINTY BUDGET - VELOCITY & VOLUMETRIC FLOW RATE

Measured Velocity at Actual Conditions Measured Volumetric Flow rate at Actual Conditions

Measurement Uncertainty - VelocityCombined uncertaintyExpanded uncertainty at a 95% Confidence Interval

Note - The expanded uncertainty uses a coverage factor of k = 2.

Expanded Measurement Uncertainty of Velocity at a 95% Confidence IntervalExpressed as a % of the Measured ConcentrationExpanded uncertainty at a 95% Confidence Interval

Measurement Uncertainty Volumetric Flow RateCombined uncertaintyExpanded uncertainty at a 95% Confidence IntervalNote - The expanded uncertainty uses a coverage factor of k = 2.

Expanded Measurement Uncertainty of Volumetric Flow Rate at a 95% Confidence IntervalExpressed as a % of the Measured ConcentrationExpanded uncertainty at a 95% Confidence Interval

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END OF REPORT

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