sss4833 MR252 Reman Instructions...sealant to cure for four hours (Figure 3.12). FIGURE 3.12 STEP...

REMANUFACTURING INSTRUCTIONSV 1.1: 5-16

SSS™ 4833

CONTENTSTools & Supplies ................................... 2

Separating the Two Halves ..................... 4

Cleaning the Hopper ............................. 6

Bag Seal Installation ............................. 9

Reassembling the Hopper..................... 12

Cleaning the Waste Bin ....................... 14

Reassembling the Waste Bin ................. 15

Assembling the Two Halves .................. 17

Replacing the Chip ............................. 19

About Static Control ............................ 20

HP® Color LaserJet® M252 Printer, M277 MFP

HP®

CF400A, CF401A, CF402A, CF403A, CF400X, CF401X,CF402X, CF403X

SSS™ 4833 | 2

SSS™ 4833

Visit Static Control® on the web @ www.scc-inc.com

• SmallSlottedScrewdriver

• SideCutters

• Angle-BladeKnifeTool(ABKTOOL)

• CartridgePryTool-Angled(PRYTOOL-2)

• Torque-ControlledScrewdriverwith#2PhillipsHeadBit(TCSCREWDRIVER)

• Lint-FreeCloth(LFCCLOTH)

• Lint-FreeFoamTipSwab(LFSWAB)

• CartridgeLubricant(LUBE44)

• SiliconRubberAdhesive(SILADH)

• HotGlueGun(GLUEGUN)

• HotGlueStick(GLUESTICK)

• Syringe

• SyringeTip(CSS-75)

• SmallBinderClips

• SplitHopperSealantLoctite5510Black-Teroson

• DoctorBladeShim(HP1525DRBSHIM)

Angle-BladeKnife Tool

(ABKTOOL)

Side Cutters

SmallSlotted

Screwdriver

Torque-ControlledScrewdriver with

#2 Phillips Head Bit

Lint-FreeFoam Tip Swab

(LFSWAB)

Syringe Tip(CSS-75)

Syringe

TOOLS & SUPPLIES

CartridgePry Tool - Angled

(PRYTOOL-2)

CartridgeLubricant(LUBE44)

Hot Glue Gun(GLUEGUN)

Silicon RubberAdhesive(SILADH)

Hot Glue Stick(GLUESTICK)

SmallBinder

Clips

Split HopperSealant Loctite

5510 Black - Teroson

Doctor BladeShim

(HP1525DRBSHIM)

Lint-Free Cloth(LFCCLOTH)

SSS™ 4833 | 3

SSS™ 4833

Visit Static Control® on the web @ www.scc-inc.com

TOOLS & SUPPLIES

Safety Glasses

DeionizedWater

Rubber Gloves

Toner PourSpout(TPS)

CartridgeCleaning

Workstation

Dry, Filtered,Compressed

Air

91-99%Isopropyl

Alcohol

• 91-99%IsopropylAlcohol

• DeionizedWater

• RubberGloves

• SafetyGlasses

• TonerPourSpout(TPS)

• CartridgeCleaningWorkstation

• Dry,Filtered,IonizedCompressedAir

• Vacuum

Vacuum

SSS™ 4833 | 4Visit Static Control® on the web @ www.scc-inc.com

SSS™ 4833

STEP 1.2A

STEP 1.3

STEP 1.1

Using the cartridge pry tool pry the contact end plate in theareashowntobreaktheweldedmaterial.Thisendplatewillbereplacedlaterintheprocess(Figures1.2Aand1.2B).

Shiftthehoppersectiontowardthecontactsideofthecartridge(Figure1.3).

Usingsidecutters, remove thespring locatedon thecontactsideofthecartridge,asshowninFigure1.1.

FIGURE 1.3

FIGURE 1.2A

FIGURE 1.1

SEPARATING THE TWO HALVES

STEP 1.2B

FIGURE 1.2B

Pry Tool


SSS™ 4833SEPARATING THE TWO HALVES

STEP 1.4A

Using a small slotted screwdriver, lift on the drive assemblyclutch,asshown inFigure1.4A.Then lift thehoppersectionfromthewastebinsection,asshowninFigure1.4B

FIGURE 1.4A

STEP 1.4B

FIGURE 1.4B

Drive AssemblyClutch


SSS™ 4833CLEANING THE HOPPER

STEP 2.2STEP 2.1

RemovetheouterdrivesideendcapandouterdrivesidegearsshowninFigure2.2.

Remove the two screws from the outer drive side end capshowninFigure2.1.

FIGURE 2.2FIGURE 2.1

STEP 2.3A

Removetheinnerdrivesideendcapandinnerdrivesidegears(Figures2.3A,2.3B,and2.3C).

FIGURE 2.3A

STEP 2.3B

FIGURE 2.3B

STEP 2.3C

FIGURE 2.3C

Outer Drive SideEnd Cap & Gears

Inner Drive SideEnd Plate

Small SlottedScrewdriver


SSS™ 4833CLEANING THE HOPPER

STEP 2.4A

Remove the developer roller (Figure 2.4A) and discard theOEMshippinglock(Figure2.4B).

FIGURE 2.4A

Note:TheOEMshippinglockwillnotbereused.

STEP 2.4B

FIGURE 2.4B

STEP 2.5A

Remove the two screws from the doctor blade (Figure 2.4A)andremovethedoctorblade(Figure2.5B).

FIGURE 2.5A

Note:Thescrewlocatedonthecontactsideofthedoctorbladeusesalefthandthreadandmustbeturnedtotherighttoloosen.

STEP 2.5B

FIGURE 2.5B

STEP 2.6

Blowthebulktonercleanfromthehopper,asshowninFigure2.6.

FIGURE 2.6

STEP 2.7

Using a lint-free cloth damped with deionized water, cleanthedeveloperroller(Figure2.7).Blowthedeveloperrollerdryusingdry,filtered,ionizedcompressedair.

FIGURE 2.7

Shipping Lock


SSS™ 4833

STEP 2.8

Using a lint-free swab damped with isopropyl alcohol, cleantheworkingedgeofthedoctorblade,asshowninFigure2.8.

FIGURE 2.8

STEP 2.9

Wipe the working edge of the doctor blade with a lint-freecloth dampenedwith deionizedwater to remove the residualisopropylalcohol(Figure2.9).Blowthedoctorbladedryusingdry,filtered,ionizedcompressedair.

FIGURE 2.9

CLEANING THE HOPPER


SSS™ 4833

STEP 3.1

Usingtheangle-bladeknifetool,cutthroughthesupportpostattachedtothecontactendcapasshowninFigure3.1.

FIGURE 3.1

Note:ThissectionisforcustomersthatchosetoinstalltheStaticControlBagTonersolution.Customersthat are filling through the front of the cartridgemayskiptoHopperReassembly-Section4.

BAG SEAL INSTALLATION

STEP 3.3STEP 3.2

Pullapart thehoppercover from thehopperbase,asshowninFigure3.3.

Usingthecartridgeprytoolandstartingatthecorner,prythehoppercoverawayfromthebasesectionasshowninFigure3.2.

FIGURE 3.3FIGURE 3.2

STEP 3.4A

Remove the toner agitator bar and bag material from thehopperbase(Figures3.4Aand3.4B).

FIGURE 3.4A

STEP 3.4B

FIGURE 3.4B


SSS™ 4833BAG SEAL INSTALLATION

STEP 3.5

Blowbothsidescleanusingdry,filtered,ionizedcompressedair,asshowninFigure3.5.

FIGURE 3.5

STEP 3.6

Vacuumclean the toner adder roller in thehopper cover, asshowninFigure3.6.

FIGURE 3.6

STEP 3.7

Removethedeveloperrollersealingbladeandputtymaterial,asshowninFigure3.7.

FIGURE 3.7

STEP 3.8

Removetheresidualbagsealpullfilmfromthetoneragitatorbar,asshowninFigure3.8.

FIGURE 3.8

STEP 3.9

Installthereplacementbagsealbyattachingthewhitebackermaterialtothebasesection,showninFigure3.9.

FIGURE 3.9

Note: Do not attach the pull film material to the basesection.

STEP 3.10

Attachthebagsealpullfilmmaterialtothetoneragitatorbar,showninFigure3.10.

FIGURE 3.10

Putty Material


SSS™ 4833

STEP 3.11A

Apply approved sealant around the perimeter of the basesectionandattachthehoppercover(Figures3.11Aand3.11B).

FIGURE 3.11A

STEP 3.11B

FIGURE 3.11B

BAG SEAL INSTALLATION

STEP 3.12

Attachbinderclipstotheperimetertoapplypressureandallowsealanttocureforfourhours(Figure3.12).

FIGURE 3.12

STEP 3.13

InstallareplacementdeveloperrollersealingbladeasshowninFigure3.13.

FIGURE 3.13

STEP 3.14

Turnoverthehoppersectionandusingasyringe,applysiliconrubber adhesivematerials in the two cavities located on thehopper,asshowninFigure3.14.

FIGURE 3.14


SSS™ 4833REASSEMBLING THE HOPPER

STEP 4.1A

Install recommended doctor blade shims onto the hoppersection(Figures4.1Aand4.1B).

FIGURE 4.1A

STEP 4.1B

FIGURE 4.1B

STEP 4.2

Usingasyringe,applysiliconrubberadhesivematerialwherethedoctorbladewillbeinstalled,asshowninFigure4.2.

FIGURE 4.2

STEP 4.3A

Install thedoctor bladeand securewith two screws (Figures4.3Aand4.3B).

FIGURE 4.3A

STEP 4.3B

FIGURE 4.3BNote:Thecontactsideofthedoctorbladerequiresaleft

hand threadedscrewandrequiresbeing turnedtothelefttotighten.

Shims

Shims


SSS™ 4833REASSEMBLING THE HOPPER

Note: It is recommended to clean and assemble thewaste bin (Sections 5 and 6) while the hoppercures.ReturntoStep4.5whencompleted.

STEP 4.5

Slidethedeveloperrollerintothehopper(Figure4.5).FIGURE 4.5

Note: Do not reinstall the OEM shipping lock wheninstallingthedeveloperrollerintothehopper.

STEP 4.6A

Installtheinnergearsetandinnerdrivesideendcap(Figures4.6Aand4.6B).

FIGURE 4.6A

STEP 4.6B

FIGURE 4.6B

STEP 4.7A

Installtheoutergearsetandtheouterdrivesideendcap.Theouterdrivesideendcap issecuredwith twoscrews(Figures4.7Aand4.7B).

FIGURE 4.7A

STEP 4.7B

FIGURE 4.7B

Allow the silicon rubber adhesive material to cure for aminimumoffiveminutes.

STEP 4.4

Inner DriveSide Gears

Inner Drive SideEnd Cap

Outer Gear Set

Outer Drive SideEnd Cap


SSS™ 4833CLEANING THE WASTE BIN

STEP 5.1

Removethedrumfromthewastebin,asshowninFigure5.1.FIGURE 5.1

STEP 5.2

RemovethePCRfromthewastebin,asshowninFigure5.2.FIGURE 5.2

STEP 5.3

Remove the two screws that secure thewiper blade (Figure5.3)andthenremovethewiperblade.

FIGURE 5.3

STEP 5.4

Blowthewastebincleanusingdry,filtered,ionizedcompressedair(Figure5.4).

FIGURE 5.4


SSS™ 4833REASSEMBLING THE WASTE BIN

STEP 6.1

Install theclip that ispackagedwith the replacementcontactendplate,asshowninFigure6.1.

FIGURE 6.1

STEP 6.2

Lubricatetheworkingedgeofthewiperbladewithyellowtoner,asshowninFigure6.2.

FIGURE 6.2

STEP 6.3

Installthewiperbladeandsecurewithtwoscrews(Figure6.3).FIGURE 6.3

STEP 6.4A

Usingalint-freeclothdampedwithdeionizedwater,cleanthePCR.BlowthePCRdryusingdry,filtered,ionizedcompressedair(Figures6.4Aand6.4B).

FIGURE 6.4A

STEP 6.4B

FIGURE 6.4B

Clip


SSS™ 4833REASSEMBLING THE WASTE BIN

STEP 6.5

InstallthePCRintothewastebin,asshowninFigure6.5.FIGURE 6.5


SSS™ 4833ASSEMBLING THE TWO HALVES

STEP 7.1

Applycartridge lubricant inareasshown(Figures7.1A,7.1B,and7.1C).

STEP 7.1

FIGURE 7.1CFIGURE 7.1A FIGURE 7.1B

STEP 7.2

SlidethedrumintothewastebinshowninFigure7.2.FIGURE 7.2

STEP 7.3A

Usingalint-freeswab,applyafinelayerofyellowtoner(Figure7.3A)directlytothecrevicebetweenthedrumandtherecoveryblade.Rotate thedrum toward thewiperblade (Figure7.3B)untilthesurfaceisclean.

FIGURE 7.3A

STEP 7.3B

FIGURE 7.3B


SSS™ 4833ASSEMBLING THE TWO HALVES

STEP 7.4

SlidethehoppersectionintothewastebinbyaligningthedriveassemblyclutchintothespaceshowninFigure7.4.

FIGURE 7.4

STEP 7.5

Pressthehoppersectionintothedrivesideendplate(Figure7.5).

FIGURE 7.5

STEP 7.6

RemovethedrumaxlepinfromtheOEMcontactsideendplateandplace into thereplacementcontactsideendplateshowninFigure7.6.

FIGURE 7.6

STEP 7.7

Install thereplacementcontactsideendplateandsecurethetwoshortscrewsprovided(Figure7.7).

FIGURE 7.7

STEP 7.8

Usingsidecutters, install thespringontothecontactside,asshowninFigure7.8.

FIGURE 7.8

STEP 7.9

SqueezethehoppersectionandwastebintogethershowninFigure7.9toinstalltheshippingprotector.

FIGURE 7.9

Drive Axle Pin

Drive AssemblyClutch

ReplacementContact End Plate


SSS™ 4833REPLACING THE CHIP

STEP 8.1

Usingsidecutters,trimawaytheplasticledgeshowninFigure8.1.

FIGURE 8.1

STEP 8.2

Removethespentchipfromthecartridge,asshowninFigure8.2.

FIGURE 8.2

STEP 8.3

CorrectlyalignandinsertthereplacementchipontothecartridgeshowninFigure8.3.

FIGURE 8.3

STEP 8.4

Secure the replacement chip using black hot glue shown inFigure8.4.

FIGURE 8.4

Note:Thereplacementchipmustbecorrectlyalignedtoensure proper functionality. Incorrect alignmentwillresultinerrors.

Plastic Ledge

Static Control Components (Europe) LimitedUnit 30, Worton Grange Reading, Berkshire RG2 0TG, United KingdomTel: +44 (0) 118.923.8800 Fax: +44 (0) 118.923.8811Email: [email protected]

Static Control Components (USA - World Headquarters) 3010 Lee Avenue PO Box 152 Sanford, NC 27331US/Canada Tel: +1 800.488.2426 • Fax: +1 800.488.2452Int’l Tel: +1 919.774.3808 • Fax: +1 919.774.1287Email: [email protected]

Static Control (Hong Kong) Limited Unit 2602-03, 26F Tower II, Metroplaza 223 Hing Fong Road, Kwai Fong, Hong KongTel: +852.2427.6011 Fax: +852.2427.6677Email: [email protected]

Static Control (Johannesburg) LimitedThe Warehouse, Unit 1&2 - Corner of Deodar Road & Constantia Avenue, Pomona 1619 PO Box 7288 Bonaero Park 1622, South AfricaTel: +27.11.570.2300 Fax: +27.11.973.2130 Email: [email protected]

© Static Control Components, Inc. All rights reserved worldwide. The stylized S, Static Control and Odyssey are registered trademarks of Static Control Components, Inc. All other brand or product names are trademarks or registered trademarks of their respective companies.

DEDICATION TO TRAINING In order to produce consistent high quality prints that are virtually indistinguishable from the OEM, it is essential to follow Static Control’s remanufacturing instructions exactly as directed. Static Control is dedicated to informing customers of the latest innovations in training and knowledge. Access to these instructions, our technical support staff and View on Demand Webinars is available to all customers in good standing. ELECTROPHOTOGRAPHICALLY MATCHED COMPONENTS We provide these critical components that have been electrophotographically matched for use in remanufactured toner cartridges. It is vital that the critical components be replaced as a system to ensure consistent high quality performance. We provide additional components such as felts, foams and recovery blades, should you decide they are necessary. Using Static Control’s system of components allows you to use less expensive non-virgin cartridges and create remanufactured cartridges that provide high quality prints virtually indistinguishable from the OEM. INDUSTRY LEADER Static Control is the global leader in aftermarket imaging and remanufacturing technology. Offices are located worldwide and all research, development, manufacturing and engineering takes place at their Sanford, North Carolina, USA world headquarters. Currently, Static Control manufactures in-house over 10,000 imaging products and supplies over 14,000 imaging products to the aftermarket industry.

sss4833 MR252 Reman Instructions...sealant to cure for four hours (Figure 3.12). FIGURE 3.12 STEP...

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