Ssmfpl ppt vj

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SHREE SIDDESHWARI METAL FORGING PVT LTD

Transcript of Ssmfpl ppt vj

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SHREE SIDDESHWARI

METAL FORGING PVT LTD

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Heat Treat-ment

Open Forging

Closed Die

ForgingRing

Rolling

Machin-ing

A DEPARTMENTAL SHOP FOR FORGED PRODUCTS

Our Service Capability Em-Powers Us To Be

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Process 1

Process 2 Process 3

Process 4 Process 5

Process X

Process X

Our process system has been designed in such a way that it has scope for Flexibility, Customization and Continual

Improvement as per Customer Inputs and Suggestions

NUCLEAR MANUFACTURING SYSTEM

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INDUSTRIES SERVED

PRODUCT CAPABILITY

Gears Crankshafts Engine components

Geometric Shapes

Transmission Parts

Auto Defence Oil & Gas Manufacturing & Engineering

Railway

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“We at Shree Siddheshwari Metal Forging Pvt. Ltd. are committed to Satisfy the Customer by Supplying Quality

Product at Competitive Price and with In-Time Delivery.

We will Achieve this by Well Equipped Forging Facilities,

Providing Safety by Effective Implementation of Quality

Management System through Continual Improvement.”

QUALITY POLICY

PARALLEL MINDSET WORKING APPROACH

Top Management

Middle Management

Lower Management

Skilled and Non Skilled Workers

QUALITY

POLICY

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Mr. Vivek

Jain(Director)

Mr. Jayprakash

Vyas(Chairman)

Mr. Ajay

Agarwal(Director)

Mr. Yash

Avalaskar(MD)

Mr. S.K.

Shrivastav(AVP)

Mr. Sandipan

Ugale(MR &

AGM-QA)

Mr. Ashish Kumar

Dey(GM-

works)

Production – 171Skilled – 59

Lower Management – 19Engineers - 5

TEAM

Support of Expert Team of

Consultants (Mr. K.C. Gogate, Mr.

Shekhar Dhongde)

Team has Sound Knowledge in Iron

& Steel, Automotive and

Engineering industries

Our Team is a Combination of

Dynamic Experienced People

and Young blood

This combination helps to constantly

innovate and integrate it

seamlessly into the system

It results into Expertise for full lifecycle product

development and real time Customer

Support

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MACHINING HEAT TREAT-MENT

FORGING

CUSTOMER

TESTING AND INSPECTION DESIGN AND

PRODUCT DEVELOPMENT

DIE AND TOOL

MANU-FACTURIN

G

QUALITY ASSURANCE

COMPLETE SERVICE SOLUTIONS

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DESIGN AND PRODUCT

DEVELOPMENT

DESIGN AND PRODUCT

DEVELOPMENT

In-depth Knowledge of Iron and Steel Industry helps to

augment the design process

Metal flow Simulation software

“Simufact" for virtual manufacturing

Expert team ensures a design process

capable of Optimization of

Product

CAD , CAM & CAE infrastructure for 3D

modelling, Die Design

Mr. Ashish Kumar Dey

Mr. KaduMr. S.B. Mote

Design Team

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DIE AND TOOL

MANU-FACTURING

Software for NC path generation are deployed in co-relation with

VMC to ensure precision machining of tools

In House die manufacturing

facility consisting of VMC machines

with delCAM software

In House die manufacturing facility helps to

develop and customize tools for innovative services and

products

The Entire facility is based on CAD - CAM interfacing, which ensures high quality tools and dies with

respect to repeatability and reproducibility

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MACHINING

HEAT TREAT-MENT

FORGING

We here try to ensure that our

manufacturing facilities remain at the

global competitive level along with

constant updating of technical know-how

Mr. Shrivastav

Mr. Avlaskar

Mr. Karan Agarwal

Mr. Gogate

Works Team

Entire Plant runs on Natural gas For Better and

Healthy Working Environment

We have a fully fledged die shop, post forging facilities and good metallurgical testing laboratory

We have a forging capacity of 700 tones per month. We can

forge profile components and

blanks ranging from 0.5 kg to 30 kg

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FORGING

1 Nos.

NKH make(Belt Drop

Type)

Round Job upto

30 kgs/Piece

Profile Job upto

12 Kgs/Piece

2 Nos.

NKH make (Belt Drop

Type)

Round Job upto

6 kgs/Piece

Profile Job upto

3 Kgs/piece

1 Nos

Massy make (Belt Drop Type)

Round Job upto

5 kgs/Piece

Profile Job upto

2 Kgs/piece

3 Ton 0.75 Ton1 Ton1.25 Ton

1 Nos

Massy make (Belt Drop Type)

Round Job upto

3 kgs/Piece

Profile Job upto

1 Kgs/piece

Trimming Presses – 8 Nos

Cold Coining Process

Grinding Shop

Post Forging Facilities

Shot Blasting

1 Nos.

Anyang Forging Make

Shafts upto 1 tonne

RCS upto 500 Kg

Gear blanks upto 500 kg

1 Ton OPEN

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HEAT TREAT-MENT

Furnaces run on Natural Gas, hence no Pollution, no Decarb,

no Scaling at any stage.

Cyclic Annealing Furnace for Normalizing.

Auto H & T, Iso Thermal Annealing & Normalizing

Furnace, capable of processing 800 Kgs/Hr.

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MACHIN-ING

Dedicated Lines for Customers with JIT process systems, enabling daily feed to the

machining lines can be set up , to ensure On time deliveries and

product specialization.

Manufacturing standards are taken to level of excellence

through built in quality process and flawless inspection processes

We have a machine shop in a 3000 sq ft area. We have various CNC, VMC, Gear

Cutting, Drilling Machines for supplying various machined components to Customers.

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TESTING AND

INSPECTIONMETALLURGICAL INSPECTION

1. Micro and macro analyzer.2. Microscope (Mettatek)3. Muffle Furnace.4. Polishing Machine.5. Hardness Tester : A ) Brinell (3000 Kg) B ) Rockwell. (150 Kg)6. Jominy Hardness Tester7. Magnaflux Machine.

METROLOGY EQUIPMENT

1. Linear Height Gauge (Mitutoyo Make) – 01 Nos (0-600 mm)2. Vernier Caliper (Mitutoyo Make) – 03 + 04 Nos (0-300mm & 0-150mm)3. Micrometer 4. Dial Guage5. Surface Plate

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QUALITY ASSURANCE

o Fool proof process for each component.

o A very well Built Standards room.

o ISO 9001:2008 certification

o Monitoring of Process Capability Index.

o Periodical Quality Audits.

Mr. Ugale

Mr. Dhongde

Mr. Vivek Jain

Systems Team

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CUSTOMERS

(Turbo gears Ltd) (Jagdamba Auto Ltd)

Ceekepee engineering works pvt ltd

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GROWTH PLAN

IBR and EIL certification

By Dec ‘12 comissioning an Open Forging Hammer of 1T capacity. It is mfgd by Angyang, China. It can forge Gear Blanks, Flats, Shafts, Step Forged Shafts, Flanges, Cranks etc. upto 500 Kgs/piece.

By June ’13, comissioning of Ring Rolling Machine which will be capable of Forging Rings upto 500mm dia OD

• Growth Plan is based on Customer Feedback and Development Programme

• Acquisition for Implementing Growth Plan is already complete

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Plot No. J-489 & 490, M.I.D.C., Bhosari,

Pune-411026

Location Details

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THANK YOU