SRS Series • Built in return stroke speed dampening ... Gas Springs/SRS Gas Springs.pdfH&O Die...

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Smooth Return Gas Springs Dynamic Solutions for a Global Market SRS Series Built in return stroke speed dampening reduces pad bounce as much as 90%! Increases part transfer efficiency Stroke lengths from 125 mm to 300 mm Retrofits to existing dies Use as self-contained or in hosed system H&O Die Supply, Inc. 1-800-222-5441 [email protected]

Transcript of SRS Series • Built in return stroke speed dampening ... Gas Springs/SRS Gas Springs.pdfH&O Die...

Smooth Return Gas Springs

Dynamic Solutions for a Global Market™

SRS Series • Builtinreturnstrokespeeddampeningreducespadbounceasmuchas90%!

• Increasesparttransferefficiency

• Strokelengthsfrom125mmto300mm

• Retrofitstoexistingdies

• Useasself-containedorinhosedsystem

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

Table of Contents

Page

Introduction.................................................4

FeaturesandBenefits................................4

ApplicationExamples.................................4

ForceCharts...............................................5

SRS750.....................................................6

SRS1500...................................................8

SRS3000.................................................10

SRS5000.................................................12

Accessories..............................................14

SRS Series

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

TheSRSSmoothReturnSeriesisengineeredtoreducethepad

bounceassociatedwithincreasedreturnstrokespeedsfromthepress.

Theseinnovativegasspringsdeceleratethelast30mm/1.18in.ofthe

stroketobringtheoperationtoasmooth,controlledstop.

The SRS Smooth Return Series

Dam

peni

ngle

ngth

(≈ 3

0 m

m)

Features

Blank Holder Displacement vs Time

0

25

50

75

100

125

150

175

200

225

250

275

300

Time (s)

Dis

pla

cem

ent

(mm

)

max

6 m

m

≈ 50

mm

Press Speed 1.0 m/s

Blank Holder with SRS

Blank Holder without SRS

SRS dampening speed 0.4 m/s

Application Examples

• Increasesparttransferefficiency

•Strokelengthsfrom125mmto300mm

•Retrofitstoexistingdies

•Useasself-containedorinhosedsystem

•Built-inreturnstrokespeeddampeningtoeliminatepadbounce

Example1:ReplaceallstandardspringswithSRSSeries.

Example2:ReplacecornerstandardspringswithSRSSeries.

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SRS Force Charts

Performance: Allowable Strokes Per Minute

*Atambientroomtemperatureswithfreeairflow

SPM vs Stroke Length at max 150 bar charge pressure*

SRS 750

SRS 1500

SRS 3000

SRS 5000

0

5

10

15

20

25

30

125 150 175 200 225 250 275 300

Stroke Length (mm)

Max

Str

oke

s P

er M

inu

te (

SP

M)

SmoothReturn

StrokeLength(mm)

SRS 750 Force Chart (Lbs. force at 1�0 bar/�17� psi)mm 0 1�� 160 �00 ��0 �001�� 16�� 19�8160 16�� 1877 19�1�00 16�� 18�0 1886 19����0 16�� 179� 18�6 1887 19�7�00 16�� 1769 180� 18�� 1899 19�7

SRS 1500 Force Chart (Lbs. force at 1�0 bar/�17� psi)mm 0 1�� 160 �00 ��0 �001�� ���1 ��00160 ���1 �018 ���0�00 ���1 �89� �0�� ������0 ���1 �796 �91� �0�� �����00 ���1 �7�� �8�6 �9�9 �091 ����

SRS 3000 Force Chart (Lbs. force at 1�0 bar/�17� psi)mm 0 1�� 160 �00 ��0 �001�� 6619 8��8160 6619 806� 8�91�00 6619 77�7 81�6 86�1��0 6619 7�07 7800 816� 8690�00 6619 7��8 7�8� 7869 8��9 8690

SRS 5000 Force Chart (Lbs. force at 1�0 bar/�17� psi)mm 0 1�� 160 �00 ��0 �001�� 1118� 1��97160 1118� 1�776 1�7�1�00 1118� 1��16 1�9�� 1�8����0 1118� 1�786 1���0 1�987 1�977�00 1118� 1��0� 1�9�1 1���7 1�176 1�977

Example:SRS-5000X250at150barcanrunat10SPM.Notethatifyoureducethefillpressureto75bar,youcandoubletheSPMto20.

Note: To calculate Newtons, multiply Lbs. force by �.��8.

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Product Specifications

Pressure Medium ..............................................Nitrogen Gas

Max. Charging Pressure ..............................1�0 bar/�17� psi

Minimum Charging Pressure ......................... �� bar/�60 psi

Max. Operating Temperature .............................. 80°C/176°F

Max. Strokes per Minute ..... See Performance Chart, Page �

Dampening Length .......................................≈ �0mm/1.18 in.

Dampening Speed ................................0.�m/sec / 1.�1ft/sec

Repair Kit ............................................................. SRSSK-7�0

Inlet Valve ......................................................... �6-07�-��00

Charge Fitting ................................................ T�-770-G1/8-P

SRS 750

ø��mm0.98 in.

7mm0.28 in.

8mm0.31 in.

ø7�.�mm2.96 in.

�1mm0.83 in.

�mm0.12 in.

S

L

Y

For maintenance only, M8

G 1/8"Charge Port

�8.�mm1.11 in.

ø�0mm1.57 in.

M8 (�x),depth 1� mm,

0.51 in.

SRS 7�0 Dimensional InformationModel X Stroke Stroke (S) Contact Force Full Stroke Force L Y Weight

mm in. N lbs N lbs mm in. mm in. lbs

SRS-7�0X1�� 1�� 4.92

7�00 1665 8700 1960

��� 9.25 �60 14.17 13.45

SRS-7�0X160 160 6.30 �70 10.63 ��0 16.93 14.55

SRS-7�0X�00 �00 7.87 �10 12.20 �10 20.08 15.73

SRS-7�0X��0 ��0 9.84 �60 14.17 610 24.02 17.27

SRS-7�0X�00 �00 11.81 �10 16.14 710 27.95 18.92

90°

NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.

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Mounting Options

MPPart No. T�-1�00-MP

FCSPart No. T�-1�00-FCS

FCPartNo.T2-1500-FC

FFCPartNo.T2-1500-FFC

Ordering Options

SRS-750 X 160 — 2175

Model Stroke ChargePressure

See Max150bar/2175psi Dimensional Information Chart

Allgasspringsshippedatmaximumchargepressureunlessotherwisespecified.

1�mm.47 in.

100mm3.94 in.7�.�mm2.89 in.

ø11mm.43 in.

100mm3.94 in.

7�.�mm2.89 in.

ø10�mm4.09 in.

��mm.94 in.

d

e

a

b

c

f

ø1��mm4.80 in.

ø10�mm4.09 in.

ø7�.�mm2.89 in.

ø11mm.43 in.

�9mm1.14 in.

16mm.63 in.Body ø +1.0

+0.�

ø 40 mm1.57 in.

100 mm3.94 in. 73.5 mm

2.89 in.

ø 18 mm.71 in.

12 mm (2x).47 in.

ø 11 mm.43 in.

ø 9 mm.35 in.

14 mm.55 in.

ø 15 mm.59 in

19.8 mm.78 in.

M20

ø11mm.43 in.

ø9mm.35 in.

1�mm (�X).47 in.

1�mm.55 in.

19.8mm.78 in.

ø1�mm.59 in.

ø18mm.71 in.

100mm3.94 in. 7�.�mm

2.89 in.

ø�0mm1.57 in.

M�0

ø104 mm4.09 in.

90 mm3.54 in. 73.5 mm

2.89 in.

29 mm1.14 in.

16 mm.63 in.

ø11 mm.43 in.Body ø +1.0

+0.5

ø10�mm4.09 in.

90mm3.54 in.

7�.�mm2.89 in.

�9mm1.14 in.

16mm.63 in.

ø11mm.43 in.

Flanges ordered separately

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

8

SRS 1500

Product Specifications

Pressure Medium ..............................................Nitrogen Gas

Max. Charging Pressure ..............................1�0 bar/�17� psi

Minimum Charging Pressure ......................... �� bar/�60 psi

Max. Operating Temperature .............................. 80°C/176°F

Max. Strokes per Minute ..... See Performance Chart, Page �

Dampening Length .......................................≈ �0mm/1.18 in.

Dampening Speed ................................0.�m/sec / 1.�1ft/sec

Repair Kit ........................................................... SRSSK-1�00

Inlet Valve ......................................................... �6-07�-��00

Charge Fitting ................................................ T�-770-G1/8-P

ø�6mm1.42 in.

7mm0.28 in.

8mm0.31 in.

ø9�.�mm3.75 in.

��mm0.94 in.

�mm0.12 in.

S

L

Y

For maintenance only, M8

G 1/8"Charge Port

��.�mm1.67 in.

ø60mm2.36 in.

M8 (�x),depth 1� mm,

0.51 in.

SRS 1�00 Dimensional InformationModel X Stroke Stroke (S) Contact Force Full Stroke Force L Y Weight

mm in. N lbs N lbs mm in. mm in. lbs

SRS-1�00X1�� 1�� 4.92

1�000 3375 19000 4275

��� 9.65 �70 14.57 20.24

SRS-1�00X160 160 6.30 �80 11.02 ��0 17.32 22.66

SRS-1�00X�00 �00 7.87 ��0 12.60 ��0 20.47 25.08

SRS-1�00X��0 ��0 9.84 �70 14.57 6�0 24.41 28.38

SRS-1�00X�00 �00 11.81 ��0 16.54 7�0 28.35 31.68

90°

NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.

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Ordering Options

SRS-1500 X 200 – 2175

Model Stroke ChargePressure

See Max150bar/2175psi Dimensional Information Chart

Allgasspringsshippedatmaximumchargepressureunlessotherwisespecified.

Mounting Options

MPPart No. T�-�000-MP

FCSPart No. T�-�000-FCS

FCPart No. T�-�000-FC

FFCPart No. T�-�000-FFC

1�mm.47 in.

1�0mm4.72 in.9�mm3.62 in.

ø1�.�mm.53 in.

1�0mm4.72 in.

9�mm3.62 in.

ø1�0mm5.12 in.

��mm.94 in.

d

e

a

b

c

f

ø1�0mm5.91 in.

ø1�0mm5.12 in.ø9�mm3.62 in.

ø1�.�mm.53 in.

��mm1.30 in.

18mm.71 in.Body ø +1.0

+0.�

ø 40 mm1.57 in.

100 mm3.94 in. 73.5 mm

2.89 in.

ø 18 mm.71 in.

12 mm (2x).47 in.

ø 11 mm.43 in.

ø 9 mm.35 in.

14 mm.55 in.

ø 15 mm.59 in

19.8 mm.78 in.

M20

ø1�.�mm.53 in.

ø9mm.35 in.

1�mm.51 in.

1�mm.55 in.

19.8mm.78 in.

ø1�mm.59 in.

ø�0mm.79 in.

1�0mm4.72 in. 9�mm

3.62 in.

ø60mm2.39 in.

M�0

ø104 mm4.09 in.

90 mm3.54 in. 73.5 mm

2.89 in.

29 mm1.14 in.

16 mm.63 in.

ø11 mm.43 in.Body ø +1.0

+0.5

ø1�0mm5.12 in.

110mm4.33 in.

9�mm3.62 in.

��mm1.30 in.

18mm.71 in.

ø1�.�mm.53 in.

Flanges ordered separately

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

10

SRS 3000

Product Specifications

Pressure Medium ..............................................Nitrogen Gas

Max. Charging Pressure ..............................1�0 bar/�17� psi

Minimum Charging Pressure ......................... �� bar/�60 psi

Max. Operating Temperature .............................. 80°C/176°F

Max. Strokes per Minute ..... See Performance Chart, Page �

Dampening Length .......................................≈ �0mm/1.18 in.

Dampening Speed ................................0.�m/sec / 1.�1ft/sec

Repair Kit .......................................................... SRSSK-�000

Inlet Valve ......................................................... �6-07�-��00

Charge Fitting ................................................ T�-770-G1/8-P

ø�0mm1.97 in.

7mm0.28 in.

8mm0.31 in.

ø1�0.�mm4.73 in.

��.�mm1.00 in.

�mm0.12 in.

S

L

Y

For maintenance only, M8

G 1/8"Charge Port

�6.6mm2.23 in.

ø80mm3.15 in.

M10 (�x),depth 1� mm,

0.51 in.

SRS �000 Dimensional InformationModel X Stroke Stroke (S) Contact Force Full Stroke Force L Y Weight

mm in. N lbs N lbs mm in. mm in. lbs

SRS-�000X1�� 1�� 4.92

�0000 6750

�8000 8550 �6� 10.43 �90 15.35 23.54

SRS-�000X160 160 6.30 �8000 8550 �00 11.81 �60 18.11 25.05

SRS-�000X�00 �00 7.87 �8000 8550 ��0 13.39 ��0 21.26 26.62

SRS-�000X��0 ��0 9.84 �9000 8775 �90 15.35 6�0 25.20 28.82

SRS-�000X�00 �00 11.81 �9000 8775 ��0 17.32 7�0 29.13 30.80

90°

NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.

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MPPart No. T�-�000-MP

Mounting Options

FFCPartNo.T2-5000-FFC

FCPartNo.T2-5000-FC

FCSPart No. T�-�000-FCS

Ordering Options

SRS-3000 X 250 – 2175

Model Stroke ChargePressure See Max150bar/2175psi Dimensional Information Chart

Allgasspringsshippedatmaximumchargepressureunlessotherwisespecified.

1�mm.47 in.

1�0mm5.51 in.109.�mm4.31 in.

ø1�.�mm.53 in.

1�0mm5.51 in.

109.�mm4.31in.

ø1��mm6.10 in.

��mm.94 in.

d

e

a

b

c

f

ø17�mm6.89 in.

ø1��mm6.10 in.

ø109.�mm4.31 in.

ø1�.�mm.53 in.

�6mm1.42 in.

�1mm.83 in.Body ø +1.0

+0.�

ø 40 mm1.57 in.

100 mm3.94 in. 73.5 mm

2.89 in.

ø 18 mm.71 in.

12 mm (2x).47 in.

ø 11 mm.43 in.

ø 9 mm.35 in.

14 mm.55 in.

ø 15 mm.59 in

19.8 mm.78 in.

M20

ø1�.�mm.53 in.

ø11mm.43 in.

1�mm.51 in.

1�mm.59 in.

19.8mm.78 in.

ø18mm.71 in.

ø�0mm.79 in.

1�0mm5.51 in. 109.�mm

4.31 in.

ø80mm3.15 in.

M�0

ø104 mm4.09 in.

90 mm3.54 in. 73.5 mm

2.89 in.

29 mm1.14 in.

16 mm.63 in.

ø11 mm.43 in.Body ø +1.0

+0.5

ø1��mm6.10 in.

1�0mm5.12 in.

109.�mm4.31 in.

�6mm1.42 in.

�1mm.83 in.

ø1�.�mm.53 in.

Flanges ordered separately

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

1�

Product Specifications

Pressure Medium ..............................................Nitrogen Gas

Max. Charging Pressure ..............................1�0 bar/�17� psi

Minimum Charging Pressure ......................... �� bar/�60 psi

Max. Operating Temperature .............................. 80°C/176°F

Max. Strokes per Minute ..... See Performance Chart, Page �

Dampening Length .......................................≈ �0mm/1.18 in.

Dampening Speed ................................0.�m/sec / 1.�1ft/sec

Repair Kit ...........................................................SRSSK-�000

Inlet Valve ......................................................... �6-07�-��00

Charge Fitting ................................................ T�-770-G1/8-P

ø6�mm2.56 in.

8mm0.31 in.

8mm0.31 in.

ø1�0.�mm5.91 in.

�7.�mm1.08 in.

�mm0.12 in.

S

L

Y

For maintenance only, M8

G 1/8"Charge Port

70.7mm2.78 in.

ø100mm3.94 in.

M10 (�x),depth 1� mm,

0.51 in.

SRS �000 Dimensional InformationModel X Stroke Stroke (S) Contact Force Full Stroke Force L Y Weight

mm in. N lbs N lbs mm in. mm in. lbs

SRS-�000X1�� 1�� �.9�

�0000 11��0

6�000 1��00 �80 11.0� �0� 1�.9� �8.��

SRS-�000X160 160 6.�0 6�000 1�6�� �1� 1�.�0 �7� 18.70 6�.�8

SRS-�000X�00 �00 7.87 66000 1�8�0 ��� 1�.98 ��� �1.8� 69.7�

SRS-�000X��0 ��0 9.8� 66000 1�8�0 �0� 1�.9� 6�� ��.79 77.00

SRS-�000X�00 �00 11.81 66000 1�8�0 ��� 17.91 7�� �9.7� 8�.9�

90°

SRS 5000

NOTE: All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

1�

Ordering Options

SRS-5000 X 300 – 2175

Model Stroke ChargePressure See Max150bar/2175psi Dimensional Information Chart

Allgasspringsshippedatmaximumchargepressureunlessotherwisespecified.

MPPart No. T�-7�00-MP

FCSPart No. T�-7�00-FCS

FCPart No. T�-7�00-FC

FFCPart No. T�-7�00-FFC

Mounting Options

1�mm.47 in.

190mm7.48 in.1�8mm5.43 in.

ø17.�mm.69 in.

190mm7.48 in.

1�8mm5.43 in.

ø19�.�mm7.69 in.

��mm.94 in.

d

e

a

b

c

f

ø��0mm8.66 in.

ø19�mm7.68 in.

ø1�8mm5.43 in.

ø17.�mm.69 in.

�1mm1.61 in.

�7mm1.06 in.Body ø +1.0

+0.�

ø 40 mm1.57 in.

100 mm3.94 in. 73.5 mm

2.89 in.

ø 18 mm.71 in.

12 mm (2x).47 in.

ø 11 mm.43 in.

ø 9 mm.35 in.

14 mm.55 in.

ø 15 mm.59 in

19.8 mm.78 in.

M20

ø17.�mm.69 in.

ø11mm.43 in.

17mm.67 in.

�0mm.79 in.

��mm.98 in.

ø18mm.71 in.

ø�6mm1.02 in.

190mm7.48 in. 1�8mm

5.43 in.

ø100mm3.94 in.

M�0

ø104 mm4.09 in.

90 mm3.54 in. 73.5 mm

2.89 in.

29 mm1.14 in.

16 mm.63 in.

ø11 mm.43 in.Body ø +1.0

+0.5

ø19�mm7.68 in.

16�mm6.38 in.

1�8mm5.43 in.

�1mm1.61 in.

�7mm1.06 in.

ø17.�mm.69 in.

Flanges ordered separately

H&O Die Supply, Inc. 1-800-222-5441 [email protected]

1�

Service Gauge Assembly

PartNo.:MGA-3000NH

CharginganddischargingSRSgasspringsforuseintheself-containedmodeissimple,usingtheMGA-3000NH.

Note:Malequickdisconnectchargefitting(T2-770-G1/8-P)issoldseparately.

Male Quick Disconnect Charge Fitting

PartNo.:T2-770-G1/8-P

TheT2-770-G1/8-PquickdisconnectisusedwiththeMGA-3000NHservicegaugeassemblytochargeanddischargeSRSgasspringsintheself-containedmode.

Nitrogen Charging Assembly

PartNos.NCA-2600&NCA-2600-HP

TheNCA-2600chargingassemblyisusedtotransfernitrogenfromacommercialbottletoSRSgassprings.ThechargingassemblyincludesaCGA-580bottlefitting,regulatorwithbottleandsystempressuregauges,shut-offvalveand10feetofhighpressurehosewithafittingforthecontrolpanelquickdisconnectinletortotheMGA-3000NHservicegaugeassembly.

Note:TheNCA-2600-HPisavailableforusewith3000-5000psibottles.CGA-680bottlefittingprovidedwithHPSeries.

SRS Accessories

GasSpringSealKitNumber

ToolKitNumber

SRS-750 SRSSK-750

T2TKSRS-1500 SRSSK-1500

SRS-3000 SRSSK-3000

SRS-5000 SRSSK-5000

Valve Removal and Installation Tool

AllSRSgasspringsusetheT2TK-IN-G1/8.

Seal Kits and Tool Kits

Control Panel

AllSRSgasspringsusetheCP-N2LGORcontrolpanelwithstandard-4JICandO-ringfacesealfittingsandhoses.

H&O Die Supply, Inc. 1-800-222-5441 [email protected]