spraymet coated components focus
Transcript of spraymet coated components focus
SPRAYMET SURFACE TECHNOLOGIES PVT LTD
Manufactured , carbide coated and cladded components for
severe service applications
A 413, 9th main, 2nd stage, Peenya Bangalore ,INDIA [email protected], Tel +91-80-28364565
SPRAYMETCOMPANY PROFILE
Business Name Spraymet Surface Technologies Pvt Ltd
Business Address HO and Unit # 1 : A 413, 9th main road,2nd Stage, Peenya Industrial Area, Bangalore-560058, E mail : [email protected] Contact name : S S Joshi 9916903701 [email protected]
Unit # 2 : Plot no T 180, T block, MIDC, Bhosari ,Pune E mail : [email protected] Contact K. Basavraj 8149046272 .
Year established 1998
Tax Registration # VAT 29300067553 / PAN AAACB6051D / Serv. tax AAACB6051DST001
Type of Business Thermal Spray : Wire Metallizing , Flame spray , Robotic Plasma spray and HVOF spray carbide coting , Finish Lapping, Hard facing : PTA and TIG hard facing and Spray fuse – Ni base alloys and Cobalt base alloys Electroless Nickel : ENP plating for pump and valve parts and balls and seat and general engineering components Liquid and Gas Nitriding : QPQ and Gas Nitriding for oil and gas and control valve and automotive components. Manufactured components : Coated /Plated/ hardf aced components for oil and gas, pump and valve and steam turbine industries.
Coating / Hard facing Range Pure Metals and Alloys : Ferrous and Non Ferrous, Molybdenum and its alloys : SS, Ni, Mo, Zn , Al, Cu, bronze, Babbitt, etc
Nickel and cobalt Base Alloys : Inconel and Stellite family
Ceramic coatings : Al2O3, Cr2O3, Zr2O3 etc Carbides :Tungsten & chrome carbides ; Wc/Co, Wc/Co/Cr,Cr3C2+NiCr
etc Hardfacing Alloys : stellite 1,12,6 and colmonoy 4, 5 , 6, etc
ENP : Low, Medium an High Phos ENP 10 -70 microns
Nitrding : QPQ ( oxidation black ) and Gas Nitriding
Installed machinery and overall capabilities
6 axis Fanuc and ABB robots for automatic spray
Wire, Plasma and HVOF spray equipment . (TAFA and Metco )
PTA cladding 300 Amp and TIG 350 Amps with column and boom
Grinding and flat lapping for gate valves upto 7 “ gates
Grinding and spherical lapping for ball valve upto 24” ball
QPQ nitrding 600X1200 , Gas Nitriding 600X1200
ENP 750X750 tank with pre and post plating rinsing
Quality systems ISO 9000:2008 , API Q1 (pune unit : under progress)
PUMP INDUSTRY Manufactured Pump sleeves and plungers. Base material : SS 316 or C 276 coating : ceramic or tungsten carbide or chromium carbide Industry : Pharma, Food, Refineries, Fertilizer, chemical
Pump sleeves for pharma Industry
Hardfaced pump sleeve Receprocating pump plunger
GATE VALVE API 6A Manufactured gate valve slab gate and seat base material : 4140, SS 410 WITH Coating OF tungsten carbide
Industry : all API 6A valve manufacturers
Slab gate and seat – As coated TC coated Body Bushing
Slab gates finished /for NDT Fully lapped to 2 Light Band
5 1/8 Gate segment – As coated
BLOW OUT PREVENTER COMPONENTS
BOP Rams : Both OEM and replacement market. BOP users.
BOP RAM , Single and Double acting
BOP Ram TC coted and ground – NDT tested
Fully finished - TC coated on Ram and ENP on flange.
DRILLING MUD ROTOR
Mud rotor : Dechrome, TIG weld, Polish, carbide coating , sealing and super polish
1. Mud rotor sprayed 110diaX 19Ft
2. Rough polishing
3. Fully finished ( mirror Finish)
Metal seated valve industry
Ball valve Ball and seat Components : fully manufactured, coated , ground and lapped and Pressure tested. Supplied as ready to use pair.½”- 14” capability
Plug valve Cast steel component, fully machined, coated ground and lapped. Ball vlave coating 14” Ball valve TC coated
Pung valve –TC coating Plug valve inspection
Control valve CNC machined items with coating
Control valve stems Helix valve stem
Control valve Cage : ID coated with carbide and ground