Spray Systems, Chain Lubrication andSpecialty SystemsProduct Catalogue - Second Edition 2005

Productivity is key in today's globaleconomy. Proper lubrication increas-es uptime and makes maintenanceroutines simple.

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Lincoln Company Profile

Our ExperienceLincoln was established in 1910and is the long-standing worldleader in grease lubrication sys-tems and equipment. Decades of business experience have provided us with a high level of expertise and know-how within the lubrication system industry. As a pioneer in the industry, we will continue being a trendsetterconfidently providing our customerswith the best lubrication systemsolutions in both price and quality.

Our ProductLincoln lubrication systems reduce friction and wear; thereby,decreasing maintenance costs,improving productivity, ensuring a higher level of safety and contribution to the environment.

Our ServiceOur customer service includes the consulting, engineering andplanning of customer-orientedsystems for all applications, the manufacturing of standard components such as pumps,metering devices or control equipment, the installation andstart up of lubrication systems on site in all parts of the world, as well as the customer training, and after-market service.

Our QualityOur certified Quality ManagementSystem according to DIN EN ISO9001, our expertise, consultingqualities and inventiveness, leadthe way for future customer-orien-ted, economical and intelligentsolutions.

Our EnvironmentalManagement SystemOur Environmental ManagementSystem according to DIN EN ISO14001 and EMAS, is an integralpart of our company philosophythat reflects Lincoln’s future orientation.

Our MottoKeep in motion –Bleiben Sie mit uns in Bewegung!

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Table of ContentsSpray Systems, Chain Lubrication and Specialty Systems

SAF Pumps 6 - 7Example

Spray Nozzles 8

Index 22

Supply Systems 21

Hydrostatic Bearing Lubrication (Oil) 20

Cobra Chain Lubricator 18

ORSCO 17

PMA 2 Solenoid Pump 15 - 16

Centro-Matic 14

Contact Lubrication 12

Accessories 9 - 10Accessories, Mounting Plates, Lubricant Filters, Pressure Relief

Quicklub 13Progressive System for Grease or Oil - for Slow Moving, Small Chains

CRL 101 19For Rail and Wheel Flange Lubrication

EOS 10 - 11Single-line Oil System for Lubrication of Slow Moving Chains

Schematic Spray System 4 - 5Schematic

Part No. Page112-35255-3 11112-35255-4 11515-30955-1 6515-31224-1 10515-31225-1 10

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Spray Lubrication Systems

Schematic Spray System

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Applications● Pinion lubrication

● Open gears

IndustriesCement, mills, pulp and paper

Spray systems use compressedair to spray the lubricant deliv-ered by the pump on parts slidingagainst one another or rollingacross one another.

Common Components● Pumps

215 electric pump*

● SAF and Lubrigun pneumatic pumps

● Ejectors (mini pneumatic pump)**

Nozzles● HSA wide-angle spray nozzles

Capabilities● Controlled nozzles provide

100% monitoring of air-flow and lubricant supply as opposed to air pressure and lubricant flow

● Repeatability of spray pattern

● Complete air control possibility to reduce consumption

* see Progressive & Multi-line catalogue

** not covered in this catalogue – ask your Lincoln representative for details

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SAF Pumps

These pneumatic barrel pumps,SAF1-YL with one outlet andSAF2-YL with two outlets aredesigned for use in spray systems for the supply of adhesivelubricants (NLGI 0 and 00). SAF pumps are placed directlyinto 200 liter drums. They do notrequire a follower plate, thus thesupply of lubricant is possibleeven if the drum is severely dent-ed. With the aid of an optionalstand and winch unit, it is easy toexchange barrels.

ModelsPart No. Description Number of Outlets Lubricant Output/Stroke Low-level615-26392-3 SAF1-YN 1 1,1 cm3 no615-26393-4 SAF1-YL 1 1,1 cm3 ja615-26394-3 SAF2-YN 2 2 x 1,1 cm3 nein615-26395-4 SAF2-YL 2 2 x 1,1 cm3 ja

SAF Pump with Stand and Winch(Drum Supplied by Lubricant Supplier)

SAF1-YL

Technical Datamaximum operating pressure 300 bar (4350 psi)driving pressure minimum 4 bar (58 psi) maximum 10 bar (145 psi)air inlet connection 1/4 NPT femalepneumatic drive ratio 40:1sound level < 70 dB(A)lubricant outlet G 1/4 f (BSPP)drum type for 200 l lidded barrels acc. to DIN 6644 dimensions (L x W x H) 610 x 610 x 985 mm (24 x 24 x 38.8 in)

AccessoriesPart No. Description615-26739-1 stand with winch for SAF1 (1 pinion drive) with

air maintenance unit (FLR), pressure relief valve, air hoses and lubricant hoses615-26740-1 stand with winch for SAF2 (2 pinion drive) with

air maintenance unit (FLR), 2 pressure relief valves, air hoses and lubricant hoses515-30955-1 overpressure valve (120 bar) manifold with pressure gauge

Note: A 3/2 way air solenoid valve is required.

Example:Stand with Winch for SAF2

Item DesignationA compressed air from compressorB compressed air to pumpC compressed air to spray unitD lubricant from pumpE lubricant to spray unit

Item Designation1 maintenance unit2 pressure relief device HSA-TD213 stand with winch4 low-pressure hose OD 16 x 1040 mm with 20 mm stud5 high-pressure hose OD 6 x 1540 mm with 10 mm stud6 low-pressure hose OD 13 x 1040 mm with 15 mm stud7 high-pressure hose OD 8 x 1040 mm with 10 mm stud8 high-pressure hose OD 8 x 1540 mm with 10 mm stud

Abmessungen (L x B x H): 950 x 700 x 2200 mm

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Nozzle Selection Guide & Part NumbersMounting Style Uncontrolled Nozzles Controlled Nozzles

Without Monitoring with MonitoringLimit Switch Proximity Switch(15-250 VAC) (15-250 VAC)

mounting plate HSA-TD2 HSA-TD27 HSA-TD25 HSA-TD26SD SDLMNR SDLMKR-ES SDLMKR-EN

part no. 615-25677-2 part no. 615-27519-2 part no. 615-27518-2 part no. 615-27571-2single HSA-TD2 HSA-TD30 HSA-TD28 HSA-TD29mounted nozzle SD SDLHNR-G SDLHKR-ESG SDLHKR-ENG(for brackets) part no. 615-25677-2 part no. 615-27583-2 part no. 615-27585-2 part no. 615-27586-2

Spray Nozzles

Lincoln spray nozzles are designed for the spraying of adhesive lubricants on pinionsand open gears. The nozzlesare available in several versionsthat cover a wide range of appli-cations and functional features.The SDLKR series are the onlynozzles that can monitor both theflow of air and lubricant withinthe nozzle. The economicallypriced SD series can be moni-tored externally by means of aprogressive metering device andthe air can be controlled with

an air solenoid valve. Completemounting plates are available foreasy alignment.

Technical Datalubricant output 0.2 – 20 cm3 (0.0122 – 1.22 in3) per minutespray surface coverage approx. 150 mm (6.0 in) wide and 80 mm (3.3 in) high mounting distance 150 – 200 mm (6 – 8 in) from nozzle to application pointair pressure uncontrolled nozzle: 3 bar (43 psi), controlled nozzle: 6 bar (87 psi) air requirement approx. 200 Nl/min (free air) for uncontrolled nozzle

max. 40 Nl/min (free air) for controlled nozzleoperating pressure max. 200 bar (2900 psi) for uncontrolled nozzle

max. 120 bar (1740 psi) for controlled nozzleconnections air: G 1/4 female (BSPP)HSA-TD25, 26, 27 lubricant: G 1/4 female (BSPP)

fastening: M 12connections air: 8 mm tubing or hose studHSA-TD2, 28, 29, 30 lubricant: 6 mm tubing or hose stud

fastening: 8.5 mm dia.

Note: Air inlet is marked as "L” and lubricant inlet is marked as "S”.Tightening torque for controlled nozzles = 20 Nm, electric monitoring signal = 20 ms.

DimensionsModel Height Length Depthnozzle SD 50 mm (2.0 in) 87 mm (3.4 in) 20 mm (0.8 in)nozzle SDLMKR-EN 110 mm (4.3 in) 140 mm (5.5 in) 45 mm (1.8 in)nozzle SDLMKR-ES 110 mm (4.3 in) 185 mm (7.3 in) 45 mm (1.8 in)nozzle SDLMNR 110 mm (4.3 in) 140 mm (5.5 in) 45 mm (1.8 in)

SD (HSA-TD2)

SDLKR (HSA-TD26)

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Bracket Mounting,Accessories, Mounting Plates

Bracket Mounting (Bracket 515-31224-1) of SD Nozzles

Mounting Plates with SDLM Nozzles

Bracket Mounting (Bracket 515-31225-1) of SDLH Nozzles

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Accessories, Lubricant Filter, Pressure Relief Unit

Compressed Air Block for 3 Nozzles Lubricant Filter Unit Pressure Relief Valve with Pressure Gauge

ModelsPart No. Description515-31224-1 bracket for nozzles SD515-31225-1 bracket for nozzles SDLH...615-25679-1 compressed air block for 2 nozzles air inlet: R 3/8 f (BSPT)615-25680-1 compressed air block for 3 nozzles615-25681-1 compressed air block for 4 nozzles air outlets: for 8 mm tube or hose stud628-25530-4 lubricant filter unit with pressure gauge and 120 bar (1740 psi)

pressure relief valve (ideal for 215 pumps used for spray systems)515-31252-2 pressure relief unit, 120 bar (1740 psi) with pressure gauge

threaded connections: G1/4 female (BSPP)

EOSSingle-line Oil System

EOS is the reliable and mosteconomical solution for the oillubrication of chains. The sys-tem is a direct operating, elec-trically driven, single-line cen-tralized lubrication system. Thesystem is ideal for machineswith chain drives and 12/24VDC power supply - e.g. agri-cultural equipment such asbalers. A typical industrialapplication is for packagingmachine such as palletizers.

The EOS metering elements sup-ply the required oil quantity intime-controlled intervals tobrushes which evenly apply theoil to the chain.

The required metered quantity ofoil can be adjusted to properlymatch the working condition, thesize and length of the chain. Themetering range selection of 0.1,0.3, 0.4 or 0.5 ccm provides ver-satility to ensure that require-ments are met.

EOS ControllerFor machines without a controller,e.g. balers in the agriculturalindustry, Lincoln offers a 12/24VDC controller. The run time isfixed at 4 seconds and the pausetime is adjustable from 1 to 100minutes. The controller enables asimple retrofit installment of theEOS oil lubrication system.

Single-line Oil System

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EOS Single-line Oil Systemsfor the lubrication of Slow Moving Chains

ModelPart No. Description Motor552-32404-1 Pump EOP-12 12 VDC552-32405-1 Pump EOP-24 24 VDC552-32397-1 Metering element EOE, complete. 0.1 cm3

552-32398-1 Metering element EOE, complete. 0.3 cm3

552-32399-1 Metering element EOE, complete. 0.4 cm3

552-32400-1 Metering element EOE, complete. 0.5 cm3

452-70235-1 Divider bar, double452-70236-1 Divider bar, triple452-70237-1 Divider bar, quatruple307-19543-1 Bracket for Divider bars112-35255-4 Tube, PA12 HL 8.0 x 1.0, black112-35255-3 Tube, PA12 HL 4.0 x 0.65, black

EOT Controller 12/24 VDCPart No. Description664-34135-3 Controller 12 VDC664-34135-4 Controller 24 VDC

Technical DataPower supply 12/24 VDCTolerance -15/+20 %Power rating max. 0,65 KWOperating temperature -20°C...60°C

See technical manual for details

Technical DataReservoir Size 5 lDimensions (L x W x H) 180 x 205 x 302 mmPower supply 12 or 24 VDCMax. current at 12 VDC = 5 A / at 24 VDC = 2.5 AMax. Operating pressure approx 4 barTheoretical output at 4 bar 0,5 l/minOperating temperature 0 to 40 °CFactory settinf* max run time 4 sec with a pause of 30 sec.Suitable oils** mineral oil SAE OW-40EMV acc. To DIN VDE 879/2: 1999 03 and acc. To EN ISO 14982: 1998

Metering elements Colour Ring Output / strokewhite 0,1 cm3

red 0,3 cm3

green 0,4 cm3

blue 0,5 cm3

Note: Please verify applications involving parameter variances with Lincoln GmbH & Co KG before commis-sioning.* With an increase in the number of lube lines – the run time and the pause time of the electrically driven

gear pump must be increased.** The following oils may not be used in the EOS: used oil, gear oil, glucose oil and plant oil.

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Selection of Available Guide Blocks for Single Roller ChainsChain Size DIN ISO Nr. Type Guide Block Description Part No.3/4” x 7/16” 12 B-1 upper* compl. 200 RK-1F 3/4 x 7/16 2S 526-32700-1

Lower** compl. 200 RK-1F 3/4 x 7/16 526-32699-11” x 17 mm 16 B-1 upper* compl. 200 RK-1F 1" x 17 mm 2S 526-32704-1

Lower** compl. 200 RK-1F 1" x 17 mm 526-32703-11 1/4” x 3/4” 20 B-1 upper* compl. 200 RK-1F 1 1/4 x 3/4 2S 526-32708-1

Lower** compl. 200 RK-1F 1 1/4 x 3/4 526-32707-11 1/2” x 1” 24 B-1 upper* compl. 200 RK-1F 1 1/2x 1 2S 526-32706-1

Lower** compl. 200 RK-1F 1 1/2x 1 526-32705-1

* with lubricant connections M 6x1 (2S = 2 lubricant connections, 3S = 3 lubricant connections** without lubricant connections

Selection of Available Guide Blocks for Double Roller ChainsChain Size DIN ISO Nr. Type Guide Block Description Part No.3/4” x 7/16” 12 B-2 upper* compl. 200 RK-2F 3/4 x 7/16 3S 526-32710-1

Lower** compl. 200 RK-2F 3/4 x 7/16 526-32709-12 1/2” x 1 1/2” 40 B-2 upper* compl. 200 RK-2F 2 1/2 x 1 1/2 3S 526-32714-1

Lower** compl. 200 RK-2F 2 1/2 x 1 1/2 3S 526-32713-1

Contact Lubricationwith Guide Blocks

The contact lubrication compris-es 2 polymer-plastic blocksbetween which the chain runs.The guide blocks fit exactly tothe size and type of chain (rollerchains according. to DIN 8187).

The upper block has channelsthat direct the lubricant to thechain. The lubricant is distributedalong the length of the blockallowing it to penetrate the chain.

This system offers essentialadvantages - the worst of the dirton the chain is cleaned off, thechain is guided and supplied withcontinuous lubricant. The contactlubrication has an extraordinarylong life thanks to highly wear-resistant plastics that are veryrobust and insensitive to contam-ination and knocks.

ApplicationsContact lubrication is ideal forslow and fast moving chains (upto a max. of 40 m/min). All typesof lubricant - from low viscosityoil to lubrication greases can beused. Lincoln centralized lubrica-tion systems provide the opti-mum lubricant supply.

The system has been designedespecially for chains in palletconveyor systems, e.g. in thefood and beverage industry.Pallet systems for return goodsare particularly exposed to a highgrade of contamination: woodchips, broken glass, and in thewinter, ice particles stick to thechain and result in prematurewear. Other applications for a contactlubrication system are passengeror freight elevators as well asescalators.

Guide Blocks & MountingContact Lubrication

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QuicklubProgressive System for Grease orOil for Slow Moving, Small Chains

Chain Lubrication

The Lincoln brush lubricationin conjunction with theQuicklub 203 pump providesan economical entry-levelchain lubrication system. TheQuicklub range does howeveroffer numerous add-on possi-bilities. As a result, it fulfils allexpectations for an easy, main-tenance-friendly and high qual-ity lubrication system.

Brush lubrication not only lubri-cates the contact points of thelinks, but rather the entire chain.The pump supplies the lubricanteither directly or via a progressivemetering device to the brushes,which evenly apply the lubricantto the chain. As a result, high-vis-cous chain oils and lubricants upto NLGI class 2 can be easily,economically and reliably applied.

A progressive system can serveup to 100 lubrication points, thusseveral brushes may be posi-tioned along the chains to ensuresufficient lubricant supply.

Optional system monitoring isoffered with a 203 pump incorpo-rating the appropriate PCB andcorresponding progressive meter-ing devices. Additional optionsinclude low level monitoring.

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Centro-MaticCentralized Lubrication System

Oil Lubrication for slow movingchains● The chain speed can be up to

6 m/min if brushes are used. ● For contact-free squirt

applications, the chain speed is dependent on the chain divi-sion and the total number of SL-43 lubricant injectors.

The Centro-Matic system is asingle-line system. One applica-tion for a Centro-Matic system isthe oil lubrication of chains.

The Centro-Matic oil systemoperates intermittently with achange in pressure and pressurerelief.A centralized pump supplies theconnected injectors with oil. Theinjector supplies the meteredquantity of oil under pressure (52-69 bar) and the metering cham-ber is filled. After the mainlinepressure has been relieved, thepreset quantity of oil from themetering piston is forced in frontof the supply piston. The Lincoln“SL” injectors are the key com-ponent of a Centro-Matic system.

The injectors are infinitelyadjustable and they are equippedwith an indicator pin for visualmonitoring. SL-43 injectors, witha pneumatically driven single-stroke centralized lubricationpump, are most commonly usedfor oil lubrication of chains.

System Advantages● Switching on and off of

individual chain groups is possible

● Exact metering, independent of oil viscosity and flow resistance

● The high operating pressure of the injector enables accurate oil expulsion

● Lubricates without com-pressed air

83667 Single-stroke PumpPneumatic driveAir inlet pressure 2.9 - 3.4 barRatio 20:1Output 7.3 cm3

Reservoir capacity 2 LHeight 470 mm

82885 Single-stroke Pump(not shown)As above, except Reservoir capacity 0.59 L

Height 264 mm

Note: Controller andpressure reducer required

SL-43 InjectorsAdjustable 0.016 to 0.131 cm3

Manifolds available with 1 to 4lubricant injectors

We design each Centro-Maticchain lubrication system fromindividual components to suityour requirements.

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PMA 2 Solenoid Pumpwith Squirt Nozzles

The PMA 2 solenoid pump isdesigned for a contact-free oillubrication of chains. The exactmetered quantity of oil issquirted without air (airless),and without producing an oilmist, while the chain is in oper-ation. The lubricant can also bedirectly applied via brushes orlubrication points.

The pump’s fast cycle frequencyof 5 Hertz enables trouble-freelubrication of fast moving chains.A single pump can supply 1 to 6oil squirt nozzles.

Double-nozzles are also availablewhich further increase the num-ber of points served by thepump. The metered quantity ofoil per cycle is either 30 mm or60 mm

The drive magnet is character-ized by its high performance andlong duty-cycle, thus enabling areliable operation of the pump inextreme conditions.The pump is available in 24 VDC,120 VAC and 230 VAC versions.An optional proximity switch forthe pump offers a simple methodto electrically monitor the func-tion.

PMA 2 Pump System

Other accessories include a 13 ora 36 litre reservoir for oil. Bothreservoirs are equipped withelectrical low-level control and alarge filling port comprising astrainer.

System Advantages & Features● Metered oil quantity 30 mm

or 60 mm per cycle● Available in 24 VDC, 120 VAC

and 230 VAC versions● Optional electrical monitoring

via a proximity switch● 1 to 6 outlets that can serve

individual or double nozzles● Up to 5 lubrication cycles per

second (depending on the system)

● Airless lubrication – oil mist free

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PMA 2 Solenoid Pumpwith Squirt Nozzles

Squirt Nozzle PMA 2 Pump

AccessoriesPart No. Description615-28660-3 Squirt nozzle for 6 mm tube615-29209-1 Double-nozzle, straight for 6 mm tube615-29301-1 Double-nozzle, 90º for 6 mm tube651-28691-1 13 l plastic reservoir with electric low-level (float switch)651-28685-1 36 l plastic reservoir with electric low-level (float switch)

Models with 60 mm3 Output (0.0036 in3) - Standard VersionsPart No. Description Number of Supply Voltage Proximity

Outlets Switch

651-40947-1 PMA 2-...-1-60-230AC 1 230 VAC no651-40947-3 PMA 2-...-2-60-230AC 2 no651-40947-9 PMA 2-...-4-60-230AC 4 no651-40948-2 PMA 2-...-6-60-230AC 6 no651-40947-4 PMA 2-...-2-60-230AC-N 2 yes651-40948-1 PMA 2-...-4-60-230AC-N 4 yes651-40945-2 PMA 2-...-1-60-24DC 1 24 VDC no651-40945-3 PMA 2-...-2-60-24DC 2 no651-40945-4 PMA 2-...-4-60-24DC 4 no651-40945-6 PMA 2-...-6-60-24DC 6 no651-40945-8 PMA 2-...-2-60-24DC-N 2 yes651-40945-5 PMA 2-...-4-60-24DC-N 4 yes651-40946-1 PMA 2-...-2-60-120AC 2 120 VAC no

Models with 30 mm3 Output (0.0018 in3) - Standard VersionsPart No. Description Number of Supply Voltage Proximity

Outlets Switch651-40947-3 PMA 2-...-2-30-230AC 2 230 VAC no651-40947-7 PMA 2-...-4-30-230AC 4 230 VAC no651-40947-2 PMA 2-...-2-30-230AC-N 2 230 VAC yes651-40945-1 PMA 2-...-1-30-24DC 1 24 VDC no

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ORSCOMinimum Quantity Oil Spray System

Oil Spray System for ExtremeFast Moving Chains ORSCO spray systems cover theentire oil lubrication range fromslow to fast moving chains. It is,however, especially ideal for thelubrication of extreme fast movingchains or for critical applicationswhere over-lubrication or productcontamination must be avoided.

Oil Spray Systems forProduction LinesA further application for theORSCO system is for the oiling ofcomponents such as cylinders,shafts etc. in the production, aswell as tool lubrication in themetal-forming industry.

Oil and spray-air are only firstcombined in a special mixingchamber within the nozzle. Thecompressed air acts merely as atransport medium to carry theminute oil quantity to the point oflubrication (not an oil-mist lubrica-tion).

Each nozzle is supplied intermit-tently (minimum cycle frequencyof 2 Hz) by a pneumatically oper-ated injector pump with a meteredamount of oil (15 mm or 60 mm ).

Depending on the injector versionand the cycle frequency, either anultra-fine or a thicker oil film isapplied.

Orsco Spray NozzlesNumerous nozzle types, in variousversions, enable the ORSCOspray system to cover most appli-cations.

The spray nozzles type "SWN" (asshown) with different spray pat-terns are used for example inchain lubrication applications.Spray nozzle SWN LP has theconnections on the side, whileSWN IL has the connections atthe back. Please inquire for furtherdetailed information.

Compact Series PumpsWhen an existing PLC is available,our standard components can beeasily used.

The standard series can accom-modate up to 8 injector pumps -with either 15 mm or 60 mm perstroke. The modules are availablewith or without components suchas air solenoids, pressure switch-es, air filter/regulator, etc.

Where required, we configure &design each pump assembly toexactly match your needs andspecific application.

Lubrication System SeriesThese modules are complete pre-assembled lubrication system sta-tions that include a controller, airsolenoid valves, air filter, oil reser-voir and injector pumps.

The number and type of injectorpumps are selectable. The stan-dard Series 170 system (seephoto) is available with up to 16injector pumps with a choice of 15 mm or 60 mm output perstroke.

The list of equipment for eachmodule can be individually config-ured from standard components.Please ask us for further details.

Please inquire about custom tai-lored lubrication systems (Series200 & 300) with more than 16injector pumps, and/or customerspecific controllers, or with addi-tional monitoring functions. Wewill design a system to your specifications.

Oil Spray System for Production Lines Pump Series VS, Without ReservoirPump Series VSR, 4L Oil Reservoir

Spray Nozzle - SWN LP, Side ConnectionsSpray Nozzle - SWN IP, Back Connections

Standard System Series 170 Typ 170

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Cobra Lubricator

Metering and Monitoring Unit

Cobra 1X

The enhanced Cobra 1X fromLincoln’s chain lubrication range isparticularly suitable for conveyorchains and conveyor lines, inwhich the inner roller and stud ofthe chain are lubricated while thechain is in operation. The systemcan supply either NLGI class 2grease or oil. A new drive technology, which is acombination of a pneumatic andmechanical drive, as well as anewly designed lubrication head,provides two key advantages: • The load subjected to the chain

is substantially lower

● A higher maximum lubricant pressure of up to 150 bar

The newly designed lubricationhead enables an exact meteringfrom 0.2 cm to 2 cm per lubrica-tion cycle, and the adjustingscrew permits infinite meteringadjusting within this range. Visualmonitoring is performed via anindicator pin.

The following information is necessary when requesting a quote for a Cobra system● Number of chains● Distance between the chains● Deviations of lubricating nipple

– horizontally and vertically● Position of chain at Cobra

mounting place● Number of lubricating points/

chain● Does the chain move forward

and backward?

● Speed of chain ● Pitch of chain ● Total length of chain/conveyor ● Type of operation – continuous,

interval (pause and run times needed)

● Type of lubricating nipple ● Temperature in mounting area ● Compressed air supply

pressure

● Electrical supply ● Environmental influences –

humidity, aggressive environment, etc.

● Type of lubricant

System Benefits● For oil and grease up to NLGI

class 2 ● Lubrication frequency of

1 cycle per second.● Supply quantity of 0.2 cm to

2 cm per stroke● Lubricant pressure of max.

150 bar● For chain speeds up to

24 m/min● Manual Start/Stop or optional

automated (electro pneumatic)● Visual monitoring via indicator

pin● No control cabinet required

(for the standard version)

Applications● Mining● Steel & iron industry● Cement industry● Automotive plants● Food processing operations

For complicated applications withintricate access – we offer a com-plete pneumatically controlledCobra 501 unit.

Cobra systems can be individual-ly designed to suit your applica-tion. Our project & systems engi-neers will gladly offer you a cus-tom-designed system to matchyour requirements

Technical DataMax. lubrication cycle frequency 1 lube impluse every secondMax. chain speed 400 mm/s (24m/min)

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CRL 101–Automated WheelFlangeLubrication for rails and wheels of cranes and other Rail Vehicles

The Lincoln CRL 101 uses twolubrication rollers for the left andright flank of the crane rail toevenly apply lubricant.

Regular lubrication of rails consid-erably increases the life expectan-cy of the wheels and reduces thewear on the rail itself. This lowersrepair costs and more importantly,reduces costly downtime.

The system is suitable for alltypes of cranes that operate ona rail profile according to DIN536 Part 1 (size A 45 to A 120).It is especially ideal for harbourcranes, as well as overhead organtry cranes.

The lubricant supply to the lubri-cant rollers is typically providedby a Lincoln multiline pump type205 and a downstream progres-sive metering device type SSV6-K. The indicator pin on the meter-ing device can be used to visuallydetermine if lubricant is evenlyflowing.

The pump is available in differentratios and with an adjustablepump element, thus enabling theexact matching of output versusrequirement. As a result, in mostcases an electrical control panelfor the pump is not required. Thedrive of the pump is simply run intandem with that of the crane’sdrive.

The pump reservoir is available in4, 8 or 30 liter capacity (withoptional low level control).Biodegradable lubricants or lubri-cant with added solid particlesmay be used. Please contact usfor queries on approved lubri-cants.

System Characteristics● Reservoir capacity: 4l, 8l or 30l

– optional electric level control● For crane rail widths from 45 to

120mm● R 1/4” flexible lubrication line

connection

Wheel Flange Lubrication

Schematic: Wheel Flange Lubrication

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HydrostaticBearing Lubrication (Oil)

Applications● Hydrostatic and hydrodynamic

lubrication of large bearings (Cement kilns)

● Turbines● Steel mills● Gears● Paper machines● Power stations

The systems may be classified intothe following groups:● Oil supply systems - hydraulic● Lubrication oil supply systems● Blocking oil systems (used to

maintain separation points - e.g. different pressures or mediums)

● Regulation / control oil systems

The systems differ largely depend-ing on the requirements anddesired features of the customer.Our project engineers are alwayspleased to provide you with a tai-lor-made system to meet yourapplication.

ZPU09/09APumpfor HydrostaticLubricationThis high pressure central lubrica-tion pump is designed for use inhydrostatic lubrication systemsonly. It is available with one or

two outlets and is suitablefor the supply of oils with a vis-cosity of 20 to 460cSt.

ZPU09

ModelsPart No. Description Number of Outlets Motor605-27545-1 ZPU09/08GT-380-415,420-480 1 3-phase gear motor,

multi-range 380-415/420-480 V605-27546-1 ZPU09/08GT-500 1 3-phase gear motor, 500 V605-27547-1 ZPU09A/08GT-380-415,420-480 2 3-phase gear motor,

605-27548-1 ZPU09A/08GT-500 2 3-phase gear motor, 500 V605-28960-1 ZPU09/08ST-380-415,420-480 1 3-phase gear motor,

multi-range 380-415/420-480 V

605-28166-1 ZPU09/08GT-000 1 without motor

Technical DataZPU09 ZPU09 A

Number of outlets 1 2Lubricant output 8 liters/hr. (2.1 U.S. gal/hr.) 2 x 4 liters/hr. (2 x 1 U.S. gal/hr.)Max. operating pressure 400 bar (5800 psi)Drive speed 60 rpmReservoir capacity 8 lConnection Threads Pressure line G 3/8 female (BSPP)

Filling line G 3/8 female (BSPP)

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Supply Systems

Application● Bulk supply systems● Complete plant systems

We offer complete plant lubrication supply systems that,from a single source, supply anentire network of systems.

Container pumps or, if needed,booster pumps are used to supplysecondary pump stations.

Booster pumps are used to assist in pumping lubricants overextremely long distances. When tube lengths exceed several hundred meters, booster pumpsare required to boost the pressure.

Lincoln’s lubrication supply systems guarantee trouble-freeoperation in all sorts of applications.

Bulk Supply System

22

IndexSpray Systems and Special Systems

Part No. Page

552-32399-1 11

552-32400-1 11

552-32404-1 11

552-32405-1 11

605-27545-1 20

605-27546-1 20

605-27547-1 20

605-27548-1 20

605-28166-1 20

605-28960-1 20

615-25679-1 10

615-25680-1 10

615-25681-1 10

615-26392-3 6

615-26393-4 6

615-26394-3 6

615-26395-4 6

615-26739-1 6

615-26740-1 6

615-28660-3 16

615-29209-1 16

615-29301-1 16

628-25530-4 10

651-28685-1 16

Part No. Page

651-28691-1 16

651-40945-1 16

651-40945-2 16

651-40945-3 16

651-40945-4 16

651-40945-5 16

651-40945-6 16

651-40945-8 16

651-40946-1 16

651-40947-1 16

651-40947-2 16

651-40947-3 16

651-40947-4 16

651-40947-7 16

651-40947-9 16

651-40948-1 16

651-40948-2 16

664-34135-3 11

664-34135-4 11

83667 14

82885 14

Part No. Page

112-35255-3 11

112-35255-4 11

307-19543-1 11

452-70235-1 11

452-70236-1 11

452-70237-1 11

515-30955-1 6

515-31224-1 10

515-31225-1 10

515-31252-2 10

526-32699-1 12

526-32700-1 12

526-32703-1 12

526-32704-1 12

526-32705-1 12

526-32706-1 12

526-32707-1 12

526-32708-1 12

526-32709-1 12

526-32710-1 12

526-32713-1 12

526-32714-1 12

552-32397-1 11

552-32398-1 11

Multi-line and Progressive SystemsProduct Catalogue

Productivity is key in today’s global economy. Proper lubricationincreases uptime and makes maintenance routines simple.

23

Information Is Keyto Productivity

Productivity is key in today’s global economy. Lincoln – theleader in knowledge, technologyand service for lubrication sys-tems – is key to your TotalProductivity Maintenance System.

Now you got our catalogue about"SpraySystems,Chain Lubricationand Specialty Systems". FurtherLincoln catalo-gues, brochures,owner manuals and technicalinformation are available at yourlocal Lincoln office, distributor orsales agency, or at Lincoln GmbH& Co. KG, Walldorf, Germany (seeaddress on last page).

For more information just get in touch – phone, fax, or click:www.lincolnindustrial.deCONTACTSto find your nearest Lincoln repre-sentative.

You know: Information is key to your productivity.

Two-line SystemsProduct Catalogue

Productivity is key intoday’s global economy.Proper lubrication increases uptime andmakes maintenance routines simple.

Accessories for Lubrication SystemsProduct Catalogue

Productivity is key in today’s global economy. Proper lubricationincreases uptime and makes maintenance routines simple.

Lincoln’s Global Distribution and Service NetworkThe best in our IndustryHundreds of Lincoln System Houses are available for you – worldwide

In all levels of service – lubrica-tion system selection & evalua-tion, custom-engineered systeminstallation, or the supply of top-quality products – the employeesof our Lincoln locations, offices,agents and distributors makecertain you always get the verybest value.

System House DistributorsOur system house distributorsoffer the highest level of exper-tise available in the industry. Theycustom-design systems with theexact combination of Lincolncomponents you need.

Then they install the system atyour facility with experiencedtechnicians or work with yourpersonnel to ensure the job isdone correctly. Each distributorstocks a full inventory of pumps,metering devices, controllers andaccessories. Each continues tomeet our stringent requirementsfor product, systems and serviceknowledge. From St. Louis toSingapore, Walldorf and world-wide, Lincoln’s top-of-the-indus-try system house distributors will be there when and where yourequire them.

For the nearest authorized Lincoln sales and service representative, contact:

Americas:St. Louis, MissouriPhone +1 314.679.4200Fax +1 800.424.5359www.lincolnindustrial.comDistributorLocator

Europe/Middle East/Africa:Walldorf, GermanyPhone + 49.6227.33.0Fax + 49.6227.33.259www.lincolnindustrial.deCONTACTS

Asia/Pacific:SingaporePhone + 65.65880188Fax + 65.65883488

Lincoln Main LocationsLincoln Offices(Distributors, Agents & System House not shown)

W-114-A-0305

lincoln@lincolnindustrial.de© Copyright 2005 Printed in Germany

Phone + 49.6227.33.0Fax + 49.6227.33.259www.lincolnindustrial.de

Lincoln GmbH & Co. KGHeinrich-Hertz-Str. 2-8D-69190 Walldorf . Germany