SPOT Actuatori

Q U A L I T Y C U S T O M E R S O L U T I O N S

SPOT ACTUATORUSER GUIDEPUBLICATION NO 812250LANGUAGE: ENGLISH

Health and Safety InformationRead all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.

Safety SignsWARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or personal injury.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to the user or users, or result in damage to the product or to property.

NOTEIndicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of data.

Signs and Symbols used on equipment and Documentation

Caution, risk of electric shock.

Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer to instruction manual.

Caution, hot surface.

Protective Conductor Terminal.

Observe precautions for handling electrostatic discharge sensitive devices.

Equipment OperationUse of this instrument in a manner not specified by Land Instruments International may be hazardous. Read and understand the user documentation supplied before installing and operating the equipment.The safety of any system incorporating this equipment is the responsibility of the assembler.

Protective Clothing, Face and Eye ProtectionIt is possible that this equipment is to be installed on, or near to, machinery or equipment operating at high temperatures and high pressures. Suitable protective clothing, along with face and eye protection must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing this product. If in doubt, contact Land Instruments International.

Electrical Power SupplyBefore working on the electrical connections, all of the electrical power lines to the equipment must be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these operating instructions. If in doubt, contact Land Instruments International.

StorageThe instrument should be stored in its packaging, in a dry sheltered area.

UnpackingCheck all packages for external signs of damage. Check the contents against the packing note.

Lifting InstructionsWhere items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical Specification for weights. All lifting should be done as stated in local regulations.

IMPORTANT INFORMATION - PLEASE READ

Health and Safety InformationRead all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.

Safety SignsWARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or personal injury.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to the user or users, or result in damage to the product or to property.

NOTEIndicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of data.

Signs and Symbols used on equipment and Documentation

Caution, risk of electric shock.

Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer to instruction manual.

Caution, hot surface.

Protective Conductor Terminal.

Observe precautions for handling electrostatic discharge sensitive devices.

Equipment OperationUse of this instrument in a manner not specified by Land Instruments International may be hazardous. Read and understand the user documentation supplied before installing and operating the equipment.The safety of any system incorporating this equipment is the responsibility of the assembler.

Protective Clothing, Face and Eye ProtectionIt is possible that this equipment is to be installed on, or near to, machinery or equipment operating at high temperatures and high pressures. Suitable protective clothing, along with face and eye protection must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing this product. If in doubt, contact Land Instruments International.

Electrical Power SupplyBefore working on the electrical connections, all of the electrical power lines to the equipment must be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these operating instructions. If in doubt, contact Land Instruments International.

StorageThe instrument should be stored in its packaging, in a dry sheltered area.

UnpackingCheck all packages for external signs of damage. Check the contents against the packing note.

Lifting InstructionsWhere items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical Specification for weights. All lifting should be done as stated in local regulations.

IMPORTANT INFORMATION - PLEASE READ Contact UsUK - DronfieldLand Instruments InternationalTel: +44 (0) 1246 417691Email: land.enquiry@ametek.comWeb: www.landinst.com

USA - PittsburghAMETEK Land, Inc.Tel: +1 412 826 4444Email: land.us@ametek.com Web: www.ametek-land.com

ChinaAMETEK Land China Service Tel: +86 21 5868 5111 ext 122Email: land.enquiry@ametek.comWeb: www.landinst.com

IndiaAMETEK Land India ServiceTel: +91 - 80 67823240 Email: land.enquiry@ametek.comWeb: www.landinst.com

For further details on all AMETEK Land offices, distributors and representatives, please visit our websites.

Return of Damaged GoodsIMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save the packing with the damaged article for inspection by the carrier.

Return of Goods for RepairIf you need to return goods for repair please contact our Customer Service Department. They will be able to advise you on the correct returns procedure.Any item returned to Land Instruments International should be adequately packaged to prevent damage during transit.You must include a written report of the problem together with your own name and contact information, address, telephone number, email address etc.

Design and Manufacturing StandardsThe Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact temperature measuring instrumentation.

Approvals apply in the USA

Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause interference and possible failure where the radiated emissions exceed the EMC directive. The protection provided by this product may be invalidated if alterations or additions are made to the structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the standard terms of warranty.

CopyrightThis manual is provided as an aid to owners of Land Instruments International’s products and contains information proprietary to Land Instruments International. This manual may not, in whole or part, be copied, or reproduced without the expressed written consent of Land Instruments International Ltd.

Copyright © 2016 Land Instruments International.

MARCOM0311, Issue 7, 01 November 2016

Approvals apply in India

Fixed Spot ThermometersSPOT Actuator

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Fixed Spot Thermometers SPOT Actuator

Contents

1 Introduction 1-1

1.1 About the SPOT Actuator 1-1

2 System Components 2-1

3 Installation Drawings 3-1

4 Operating Instructions 4-1

4.1 ConfiguringyourSPOTThermometertoworkwiththeActuator 4-14.2 Powering the Actuator 4-14.3 Controlling the Actuator 4-14.4 Control by PLC using the analogue cable 4-24.4 Control from the Handset 4-24.5 Ethernet Control 4-3

INTRODUCTION

1

1 - 1

SPOT ActuatorFixed Spot Thermometers

User Guide

1 IntroductionThis User Guide gives you instructions on how to install and operate a LAND SPOT Actuator, designed to be used in conjunction with the SPOT AL EQS pyrometer.It is important to read and understand these instructions before installing the equipment.

1.1 About the SPOT ActuatorThe SPOT Actuator provides remotely controlled target alignment of a SPOT pyrometerforindustrialprocessingapplications,specificallyforaluminiumapplications using the SPOT AL EQS (Aluminium Extrusion, Quench and Strip)pyrometer.The SPOT Actuator is a motorised unit which is designed for use at press exit and quench exit positions on aluminium extrusion presses, to align the ALEQSpyrometerwiththeprofile.Itiscapableofoperatinginautomaticoroperator-controlled modes to suit the needs of an individual aluminium plant.Compact,quickandeasilyconfigurable,theSPOTActuatorisalsodesignedfor mounting the SPOT AL EQS pyrometer onto the billet reheat furnace exit, or before the extrusion press entrance face, to scan the SPOT AL EQS pyrometeralongthelengthofthebillet,generatingatemperatureprofile.

Features• Direct Communications - remote controlled or automatic target

alignment by Actuator of SPOT pyrometer;• Accurate Alignment - taking 900 measurement points over 90

degrees,alignsonoptimummeasurementpositiononprofile;• Multiple Locations - reheat furnace exit, press entrance, press exit

and quench exit;• Dynamic Press Speed Control - temperature measurement fed back

to press control system• Rapid Alignment - accurate repositioning following die changes• Dynamic Tracking-smallandwell-definedmeasurementspot

combined with its rapid 15 ms response speed, facilitates precise tracking

• Compact, Quick and Easily Configurable

SYSTEM COMPONENTS

2

2 - 1

Fixed Spot Thermometers

User Guide

SPOT Actuator

2 System Components This section describes the components of the SPOT Actuator system. Before setting up your system, check that you have been supplied with all components. If any components are missing or damage, contact Ametek Land Instruments.

Item Land Part Nº NotesSPOT Actuator 811824 Mount in a suitable

location via the 4 x 8.5 mm mounting holes. Refer to the Installation Drawing, Fig. ?-?.

Unscrew the two M8 x 16 Hex Screws (with spring washers and plain washers) in order to attach the SPOT Light Purge (808015).

SPOT Light Purge 808015 Attach to the Actuator via the two M8 x 16 Hex Screws (and washers).

Refer to the SPOT Light Purge Installation Guide (supplied) forinstructionsonfittingtheSPOT pyrometer into the purge

Actuator Handset 812025 Used to control the Actuator remotely.

Connect to the Actuator via the Handset Cable provided:

2 m Cable Part Nº 8120345 m Cable Part Nº 812035 10 m Cable Part Nº 812036

Fixed Spot Thermometers

User Guide2 - 2

SPOT Actuator

Item Land Part Nº NotesHandset Cable 812034 (2 m)

812035 (5 m)812036 (10 m)

M12 Ethernet M-M X Coded Cable Used to connect the handset to the Actuator.

Actuator Ethernet Cable 812033 M12 Ethernet M-F D Coded Cable 0.5 m

Used to connect the Actuator to the digital input/output of the pyrometer.

Actuator Analogue Cable 812037 0.5 m M-F Analogue Cable

Used to connect the Actuator to the analogue input/output of the pyrometer.

Fig. 2-2 Actuator System Overview

3INSTALLATION DRAWINGS

3 Installation Drawings

OPERATING INSTRUCTIONS

4

Fixed Spot ThermometersSPOT Actuator

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4 - 1

Fixed Spot Thermometers

User Guide

SPOT Actuator

4 Operating Instructions

4.1 Configuring your SPOT Thermometer to work with the ActuatorRefer to the User Guide supplied with your SPOT Thermometer for further instructions on how to access, and adjust settings in the SPOT Thermometer software menu.To work with the actuator, the SPOT Thermometer must be running Firmware version 1018 or later.In the I/O Menu of the SPOT Thermometer software, set the Scan option to On.

4.2 Powering the ActuatorThe actuator can be powered by 18 to 36 V DC or Power over Ethernet (POE+). In both cases, a single cable can be used to power and control the actuator.For DC power, the analogue cable is required, and the Ethernet cable is required for power over Ethernet. The actuator and SPOT typically draw 25 W.If both cables are available, the actuator can be powered one way and controlled the other. Both sources of power can be connected at once.

4.3 Controlling the ActuatorTheactuatorcanbecontrolledinseveraldifferentways:

Analogue Only (1 cable)The PLC triggers the scan with a 24 V digital signal and reads the 4 to 20 mA temperature signal from the SPOT.

Analogue and HandsetAs above, also local control.

Ethernet Only (1 wire)Connect to the Actuator for access to both SPOT and Actuator on separate IP Addresses.Thisallowsyoutoconfigureallsettings,triggerascanandreadscan data using Modbus TCP

Ethernet and HandsetAs above, also local control.

Analogue, Ethernet and HandsetTrigger a scan by any method

Fixed Spot Thermometers

User Guide4 - 2

SPOT Actuator

4.4 Control by PLC using the analogue cableThe analogue cable must be connected from the control system to the actuator if 24 V digital control or 4 to 20 mA analogue output are required, or to power the unit if Power over Ethernet (PoE) is not available.

24V / 0VThe actuator accepts 18 to 36 V. The actuator and SPOT typically draw 25 W.

+mA Out / -mA OutThe current SPOT temperature can be read just as if the cable was connected directly to the instrument.

Relay 1a / Relay 1bThe relay is normally open unless the actuator is in a fault state.

Trigger In+ / Trigger In-The trigger is used to remotely initiate a scan. Connect 24 V to Trigger In+ and 0 V to Trigger In-. The scan is triggered by a rising edge that is sustained foratleast10ms.UnlesstheactuatorhasbeenconfiguredasaBilletScanner, it will automatically calculate and go to the centre of the hottest hot region at the end of the scan.

4.4 Control from the HandsetUse the Left and Right arrow buttons to move the actuator. A short press moves it a single step, holding the button will make it move further.Press the circular button to switch on the LED (short press). To trigger a Scan & Go, press and hold the button for approximately 2 seconds. Unless theactuatorhasbeenconfiguredasaBilletScanner,itwillautomaticallycalculate and go to the centre of the hottest hot region at the end of the scan.The bar of LEDs shows the current position of the actuator within the set scanrange.TheLEDisnormallygreen,flashingslowly.Theflashrateincreases during movement and when the SPOT LED is switched on. The LED goes yellow if the unit is under automatic control (e.g. during a Scan & Go), and red under a fault condition.

Move rightShort Press - Move 1 stepPress & Hold - Move continuously

Short Press - Switch on LEDPress 2 Seconds - Scan & Go

Move leftShort Press - Move 1 step

Press & Hold - Move continuously

4 - 3

Fixed Spot Thermometers

User Guide

SPOT Actuator

4.5 Ethernet ControlThe Ethernet cable must be connected from the control system to the actuator for Ethernet control and/orPoE

4.5.1 Control from the Actuator WebserverThe actuator contains a network switch, so that by connecting to the actuator over Ethernet, it is also possible to connect to the SPOT thermometer either by Modbus TCP or to its Webserver. The SPOT and Actuator are both Modbus slaves/servers and have separate IP addresses. Theactuatorwebserverallowsbasicsettingstobeconfiguredonsiteandallows a scan to be triggered and viewed.

4.5.1.1 Settings

ScanThe start and end points of the scan are set relative to a nominal zero position at the mid-point of the motor’s range of movement. The actuator moves in steps of 0.1 degrees but the scan range is set in integer numbers of degrees.There are two modes of scan. If ‘Hotspot Detect’ is selected, the actuator willanalysescandataandgotothecentreofthehottestHotspotitfinds.AHotspotisdefinedasaregionwherethetemperatureisabovetheThresholdvalue for at least 3 points. If Threshold is set to 0, an automatic algorithm is used whereby the Threshold value is set to the halfway point between the maximum and minimum temperatures recorded during the scan.

Network

TheIPaddress,GatewayandSubnetMaskareallconfigurable.Powercyclethe actuator to reinitialise with the new settings.For connection to the actuator, your device must have a similar but not identicalIPaddress,withintheconfinesoftheSubnetMask.Intheexampleabove,thefirsttwonumbersoftheIPaddressmustbethesamebutatleastoneofthelasttwonumbersmustbedifferentontheconnectingdevice.

Site

If a PLC is connected to read the 4 to 20 mA output from the actuator on startup, the actuator will automatically detect it and the check-box will be ticked automatically. It is only necessary to manually tick the box if an external current loop is connected after power up.The invert handset direction check-box may need to be ticked according to the orientation of the manual controls relative to the actuator.

Fixed Spot Thermometers

User Guide4 - 4

SPOT Actuator

SPOT

The actuator reads the 4 to 20 mA output from the SPOT thermometer, so the 4 mA and 20 mA equivalent temperatures must match those of the SPOT for correct interpretation of temperature. 200 C and 700 C are standard limits fortheALEQSthermometer.HoweveritispossibletoconfigurebothSPOTandactuatortouseadifferentrangeifrequiredforinteractionwithotherconnecting devices.

4.5.1.2 Scan Interface

Press the scan button to trigger a scan. Once the scan has completed, the graph will be updated with the scan data. Click on the ‘<’ or ‘>’ label at the bottom right to invert the graph if necessary to match the real orientation on site.The current position and temperature are updated on page refresh, on update of the settings, and on completion of a scan. If scan mode is ‘Hotspot Detect’,thecurrentpositionandtemperaturewillreflectthecentrepositionof the hottest Hotspot.

4 - 5

Fixed Spot Thermometers

User Guide

SPOT Actuator

4.5.2 Modbus TCPThe actuator contains a network switch, so that by connecting to the actuator over Ethernet, it is also possible to connect to the SPOT thermometer either by Modbus TCP or to its Webserver. The SPOT and Actuator are both Modbus slaves/servers and have separate IP addresses. The actuator would normally be controlled and the scan data read out using Modbus TCP.The actuator is a Modbus TCP slave/server, so the control system must be a Modbus TCP Master. Alternatively an Anybus X-Gateway can be used to interprettoothercommunicationsprotocolssuchasProfibus,EthernetIP.The actuator position is controlled in steps of 0.1 degrees, over at least 90 degrees of movement. For ease of integer-based arithmetic, these are available as integer steps centred at position 600. The position displayed as 0 degrees on the webserver corresponds to Modbus value of 600 for the CurrentPosition and SetPosition registers. AllsettingsandoutputsareconfiguredasModbusHoldingRegisters,asforthe SPOT thermometer. The settings table is shown overleaf.

Fixed Spot Thermometers

User Guide4 - 6

SPOT Actuator

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4 - 7

Fixed Spot Thermometers

User Guide

SPOT Actuator

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Fixed Spot Thermometers

User Guide4 - 8

SPOT Actuator

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PRODUCT WARRANTYThank you for purchasing your new product from Land Instruments International. This Land manufacturer’s ‘back-to-base’ warranty covers product malfunctions arising from defects in design or manufacture. The warranty period commences on the instrument despatch date from the Land Instruments International Ltd. factory in Dronfi eld, UK.

36 MONTHS WARRANTYBuilding upon the reputation for reliability and longevity that System 4 and UNO thermometers have earned, Land are delighted to be able to provide our customers with an industry-leading 36 month warranty for the following products:-• SPOT thermometers, accessories and mountings and special instruments based on SPOT.• System 4 thermometers, processors, accessories and mountings and special instruments

based on System 4.• UNO thermometers, accessories and mountings and special instruments based on UNO.• Application-dedicated processors based on LANDMARK® Graphic.• ABTS/S and ABTS/U• FTS• VDT/S and VDT/U• DTT• FLT5/A

This 36 month warranty is provided as standard for all orders for the products listed above received from 1st May 2002.We believe that our customers expect us to set the standard in terms of performance, quality, reliability and value for money. This 36 months warranty, as a part of an on-going program of continuous improvement, is just one way in which Land strive to maintain our position as the temperature measurement partner of choice.

24 MONTHS WARRANTYThe following Land Instruments International products are provided with a 24 months warranty:

• ARC• FTI-E

• NIR

12 MONTHS WARRANTYAll Land Instruments International products not provided with either a 36 month or 24 month warranty (see lists above), are provided with a 12 months warranty.

PRODUCT WARRANTYEXCLUSIONS FROM WARRANTY

It should be noted that costs associated with calibration checks which may be requested during the warranty period are not covered within the warranty.Land reserve the right to charge for service/calibration checks undertaken during the warranty period if the cause is deemed to fall outside the terms of the warranty.This Land manufacturer’s warranty does not cover product malfunction arising from:-• incorrect electrical wiring.• connection to electrical power sources outside the rating of the product.• physical shock (being dropped, etc.) and impact damage.• inappropriate routing, support, physical shock & strain protection, etc. of the lightguide (Fibroptic

thermometers only).• environmental conditions exceeding the IP / NEMA rating of the product.• environmental conditions outside the Ambient Temperature, Humidity and Vibration rating of the product.• environmental contamination (solvent vapours, deposition of airborne contamination, cooling liquids of

non-neutral pH, etc.).• overheating as a result of interruption of water/air fl ow through cooling jackets or of incorrect installation.• inappropriate modifi cation of product (drilling holes in thermometer bodies, etc.).• inappropriate recalibration which results in product calibration being taken outside specifi cation.• improper resealing of thermometer following parameter adjustment (UNO, FLT5/A, etc.).• attempted repair by a non-Land-authorised repair centre.Land Instruments International Ltd • Dronfield S18 1DJ • England • Tel: +44 (0) 1246 417691 • Fax: +44 (0) 1246 410585 Email: land.enquiry@ametek.com • www.landinst.comAMETEK Land, Inc . • 150 Freepor t Rd. • P i t t sburgh, PA 15238 • U.S.A. • Te l : +1 (412) 826 4444 Email: irsales@ametek.com • www.ametek-land.com

For a complete list of our international offices, please visit www.landinst.com Issue 4: 23 November 2016

MARCOM0290

PRODUCT WARRANTYEXCLUSIONS FROM WARRANTY

It should be noted that costs associated with calibration checks which may be requested during the warranty period are not covered within the warranty.Land reserve the right to charge for service/calibration checks undertaken during the warranty period if the cause is deemed to fall outside the terms of the warranty.This Land manufacturer’s warranty does not cover product malfunction arising from:-• incorrect electrical wiring.• connection to electrical power sources outside the rating of the product.• physical shock (being dropped, etc.) and impact damage.• inappropriate routing, support, physical shock & strain protection, etc. of the lightguide (Fibroptic

thermometers only).• environmental conditions exceeding the IP / NEMA rating of the product.• environmental conditions outside the Ambient Temperature, Humidity and Vibration rating of the product.• environmental contamination (solvent vapours, deposition of airborne contamination, cooling liquids of

non-neutral pH, etc.).• overheating as a result of interruption of water/air fl ow through cooling jackets or of incorrect installation.• inappropriate modifi cation of product (drilling holes in thermometer bodies, etc.).• inappropriate recalibration which results in product calibration being taken outside specifi cation.• improper resealing of thermometer following parameter adjustment (UNO, FLT5/A, etc.).• attempted repair by a non-Land-authorised repair centre.Land Instruments International Ltd • Dronfield S18 1DJ • England • Tel: +44 (0) 1246 417691 • Fax: +44 (0) 1246 410585 Email: land.enquiry@ametek.com • www.landinst.comAMETEK Land, Inc . • 150 Freepor t Rd. • P i t t sburgh, PA 15238 • U.S.A. • Te l : +1 (412) 826 4444 Email: irsales@ametek.com • www.ametek-land.com

For a complete list of our international offices, please visit www.landinst.com Issue 4: 23 November 2016

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For a full list of international offices, please visit our website www.landinst.com Copyright © 2017 LAND Instruments International. Continuous product development may make it necessary to change these details without notice. SPOT Actuator User Guide, Issue 1, 17 August 2017

SPOTA FAMILY OF HIGH PRECISION MULTI-MODE FIXED SPOT NON-CONTACT THERMOMETERS

Applies in the UK Applies in the US Applies in India

Land Instruments InternationalDronfield, S18 1DJ, England

Tel: +44 (0) 1246 417691Email: land.enquiry@ametek.com www.landinst.com

AMETEK Land - Americas 150 Freeport Road, Pittsburgh, PA 15238, U.S.A.

Tel: +1 (412) 826 4444Email: irsales@ametek.com www.ametek-land.com

AMETEK Land China Service Part A, 1st Floor No. 460 North Fute Road, Waigaoqiao Free Trade Zone 200131 Shanghai, China Tel: +86 21 5868 5111 ext 122Email: land.enquiry@ametek.com www.landinst.com

AMETEK Land India Service Divyasree N R Enclave,Block A, 4th Floor, Site No 1, EPIP Industrial Area Whitefield, Bangalore- 560066 Karnataka, India

Tel: +91 - 80 67823240 Email: land.enquiry@ametek.com www.landinst.com