SPICS (Shipboard) Operation Manual

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    INDEX

    Page

    1. System Outline

    1.1 Main Function --- 11.2 Basic Operational Flow (Routine Work) --- 31.3 Basic Operational Flow (Occasional Work) --- 41.4 System requirement --- 51.5 About the version up of program --- 5

    2. System Start / Stop --- 6

    3. Screen Description

    3.1 [Menu] Screen --- 73.2 [Parts List] Screen --- 83.3 [Parts Detail] Dialog --- 93.4 [Consumed Parts List] Screen --- 103.5 [Consumed List] Dialog --- 113.6 [Parts Requisition] Screen --- 123.7 [Requisition List] Dialog --- 133.8 [Delivered Parts List] Screen --- 143.9 [Delivery List] Dialog --- 153.10 [History (Consumed Parts)] Screen --- 163.11 [History (Parts Requisition)] Screen --- 173.12 [History (Delivered Parts)] Screen --- 183.13 [Annual Report] Screen --- 19

    3.14 [Master List (Equipment)] Screen --- 203.15 [Master List (Store)] Screen --- 21

    4. Check Critical Spare Parts with Shortage condition --- 22

    5. Input Consumed Parts / Qty --- 23

    6. Make Parts Requisition --- 25

    IHI Marine Co., Ltd.

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    Page

    7. Check Assessment Result --- 29

    8. Input Delivered Parts / Qty (*) --- 31

    9. Review Consumed / Requisition / Delivered Parts History --- 35

    10. Make Annual Report (*) --- 38

    11. Update Spare Parts Data --- 42

    12. Update Master Data (Equipment) --- 46

    13. Update Master Data (Store) --- 50

    14. Setting of User Authority and Password --- 54

    15. Setting of Controls --- 55

    16. Database Backup / Restore

    16.1 Database Backup --- 5616.2 Database Restore --- 57

    17. Common Utility Functions

    17.1 Code Search Function --- 5817.2 Filter Function --- 5917.3 Spare Parts Type Review & Modify --- 61

    IHI Marine Co., Ltd.

    (*)Since Headquarters system has not been installed at the moment, export function of delivery parts and annual report can not be used.

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    Page

    Output Sample

    Consumed Parts List --- 62Parts Requisition --- 63Delivered Parts List --- 64History (Consumed Parts) --- 65History (Ordered Parts) --- 66

    History (Delivered Parts) --- 67 Annual Report --- 68Spare Parts List (All Parts) --- 69Spare Parts List (Detail) --- 70Equipment List --- 71Store List --- 72

    IHI Marine Co., Ltd.

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    1. System Outline

    - 1 -

    IHI Marine Co., Ltd.

    This system facilitates spare parts control for onboard machinery. There are major functions for spare parts inventory control and

    procurement of required spare parts etc. It consists of Headquarters System and Shipboard System installed on the ships managed under

    this system. Moreover, the user are restricted for each function as below.

    Section 9ReviewHistory

    --ReviewOrder Sheet

    -Generate

    Section 7ReviewOrder Assessment

    -Input

    -Select & Input

    -Select & Input

    Delivered Parts

    Parts Requisition

    -Select & Input

    -Complete

    -Complete

    Section 5-ReviewConsumed Parts

    Section 6Review

    Section 8

    -Complete

    Review

    ShipboardHeadquartersFunctionItem

    1.1 Main Function User :  Administrator Approval Input Review A B C D

    C

    B

    D

    D

    C

    D

    C

    C

    D

    D

    D

    D

    C

    D

    C

    D

    B

    D

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    - 2 -

    IHI Marine Co., Ltd.

    -Modify/Add/DeleteSection 13ReviewMaster Data (Store)

    -Modify/Add/Delete

    --ReviewMaster Data (Supplier)

    Section 12ReviewMaster Data (Equipment)

    Section 11ReviewMaster Data (Spare Parts)

    -Modify/Add/Delete

    -Modify (Spare Qty & SMS)

    -Modify/Add/Delete

    Section 14ModifyUser Authority and Password

    Section 15ModifyControls

    Section 16ExecuteData Backup / Restore

    -Complete

    Data Export / Import

    -Input

    Section 6,7,8,10

    Section 10Review Annual Report

    Execution

    ShipboardHeadquartersFunctionItem

    User :  Administrator Approval Input Review A B C D

     A

    B

    C

    D

    B

    C

    C

    C

    D

    D

    D

    D

    D

    B

    C

    D

    C

    D

    C

    D

     A

    B

    C

    C

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    IHI Marine Co., Ltd.

    Consumed Parts

    Screen

    Input Consumed Spare Parts

    (Sec.5)

    Repair & Maintenance/

    Trouble work

    Make Parts Requisition

    (Sec.6

    1.2 Basic Operational Flow (Routine Work)

    - Data Import

    - Assessment

    - Inquiry / Purchase

    - Data Export

    - Review Inventory Status

    Shipboard

    Headquarters

    MenuScreen

    Data Export

    (Sec.6)

    - 3 -

    Parts Requisition

    Screen

    Consuming

    Spare Parts MenuScreen

    Data Import

    (Sec.7)

    Parts Requisition

    Screen

    Check Assessment Result

    (Sec.7)Supplier 

    DeliveringSpare PartsInput Delivered Spare Parts(Sec.8)

    Menu

    Screen

    Data Export (*)

    (Sec.8)

    Delivered PartsScreen

    (*) Since Headquarters system has not

    been installed at the moment, export

    function of delivery parts and annual

    report can not be used.

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    IHI Marine Co., Ltd.

    Print Out Spare Parts List

    (Sec. 10)Input Stock Taking Result

    (Sec.10)

    1.3 Basic Operational Flow (Occasional Work)

    Shipboard

    Headquarters

    Menu

    Screen

    Data Export (*)

    (Sec.10)

    - 4 -

    Parts

    Screen

    Spare Parts Data

    Modify/Add/Delete

    (Sec.11)

    History

    Screen

    Review History

    (Sec.9)

    Stock Taking

    Master 

    Screen

    Equipment / Store Data

    Modify/Add/Delete(Sec.12)

    Make Annual Report

    (Sec.10)

     Annual Report

    Screen

    Parts

    ScreenParts

    Screen

    (*) Since Headquarters system has not

    been installed at the moment, export

    function of delivery parts and annual

    report can not be used.

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    IHI Marine Co. Ltd.

    XGA (1024 x 768) or higher-resolution monitor with 256 colorsMonitor

    50MB (Depend on Package software number and kinds)Free hard-disk space

    128MB (256MB recommended)RAM

    Windows98SE/2000/XPOS

    IBM PC/AT compatible with Intel Pentium II processor (or equivalent) and laterPC

    The system requirement is as follows.

    1.4 System requirement

    1.5 About the version up of program

    Ver.4.xx

    In case of a small-scale revision of program.

    In case of a large-scale revision of program.

    - 5 -

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    1. On the MS-Windows Desktop screen, double-click "ADMAX"

    folder and “Spare Parts Inventory Control System" icon in that

    folder.

    .

     ADMAX Spare Parts

    Control

    2. ”Password Input Dialog”(Fig.2-1) is displayed.Input password and press [Enter] key.

     As default set, “C/E" (Chief Engineer) for administrator 

    authority is registered. Please change user authority and

    password before actual operation.

     As for user authority and password, refer to Section 14.

    "Guidance Dialog”(Fig.2-2) is displayed.

    3. Confirm your login name and authority.4. If you want to skip "Guidance Dialog” at next time, put check

    mark on check box of ④.This setting can be reset by Control Change function. (Refer 

    to Section 17.3)

    Fig.2-2 Guidance Dialog

    IHI Marine Co., Ltd.

    Fig.2-1 Password Input Dialog

    5. Select [Close] button.

    ”Menu Screen”(Fig.2-3) is displayed.

    6. If you want to end the system, select [x] button of right upper

    corner.

    2. System Start / Stop

    - 6 -

    Fig.2-3 Menu Screen ⑥

    (*)Since Headquarters system hasnot been installed at the moment,

    this function can not be used.

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    Ship List

    Workflow

    IHI Marine Co., Ltd.

    3. Screen Description

    - 7 -

    Fig.3-1 Menu Screen

    3.1 [Menu] Screen

    Department

    Menu

    Import & Export History

    Operation button

    Workflow

    (*)Since Headquarters system has

    not been installed at the moment,

    this function can not be used.

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    Spare parts

    data

    Fig.3-2 Parts List Screen

    View Select

    “All spare parts” or 

    “Shortage” or

    “Un-received”

    IHI Marine Co., Ltd.

    - 8 -

    Fig.3-2 Parts List Screen

    3.2 [Parts List] Screen

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name

    (3) PARTS : Spare parts name(4) SMS : Spare parts type

    (This title can be changed. Refer to Section 15)

    (5) PART CODE : Maker’s spare parts’ code

    (6) DRAWING NO : Drawing Number  

    (7) UNIT : Unit for spare parts

    (8) WORK : Spare parts working quantity

    (9) SPARE : Standard spare parts stock quantity

    (10) ONHND : Current spare parts stock quantity

    (11) ONODR : Un-received spare parts quantity

    (12) REQD : REQD = SPARE – (ONHND + ONODR)

    (13) ITEM CODE : Spare parts drawing + page + item number

    (14) COST : Cost code for budget control

    (15) PRICE : Spare parts unit price

    (16) STORE : Store location

    (17) REMARKS : Remarks

    Sec. 3.3 Sec. 11 Sec. 17.2

    Sec. 17.1

    Sec. 17.3

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    IHI Marine Co., Ltd.

    - 9 -

    Fig.3-3 Parts Detail Dialog

    3.3 [Parts Detail] Dialog

    Spare parts

    data

    Sec. 11

    Consumption,

    Requisition &

    Delivery

    History

    Page Scroll

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    - 10 -

    Consumed

    spare parts

    data

    Fig.3-4 Consumed Parts List Screen

    Property of spare

    parts consumption

    data

    IHI Marine Co., Ltd.

    3.4 [Consumed Parts List] Screen

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name(3) PARTS : Spare parts name

    (4) SMS : Spare parts type

    (This title can be changed. Refer to Section 15)

    (5) PART CODE : Maker’s spare parts’ code

    (6) DRAWING NO : Drawing Number  

    (7) UNIT : Unit for spare parts

    (8) WORK : Spare parts working quantity

    (9) SPARE : Standard spare parts stock quantity

    (10) ONHND : Current spare parts stock quantity

    (11) CSMD : Consumed spare parts quantity

    (12) ITEM CODE : Spare parts drawing + page + item number

    (13) COST : Cost code for budget control

    (14) REMARKS : Remarks

    Sec. 3.5

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    IHI Marine Co., Ltd.

    - 11 -

    Fig.3-5 Consumed List Dialog

    3.5 [Consumed List] Dialog

    Consumption

    History

    ① Make new consumption data

    ② Modify consumed date, maintenancecode, item and made on date

    ③ Delete specified consumption data

    ② ③①

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    IHI Marine Co., Ltd.

    - 12 -

    Fig.3-6 Parts Requisition Screen

    3.6 [Parts Requisition] Screen

    Sec. 3.7

    Required

    spare parts

    data

    Property of spare

    parts requisition

    data

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name

    (3) PARTS : Spare parts name

    (4) SMS : Spare parts type

    (This title can be changed. Refer to Section 15)

    (5) PART CODE : Maker’s spare parts’ code

    (6) DRAWING NO : Drawing Number  

    (7) UNIT : Unit for spare parts

    (8) WORK : Spare parts working quantity

    (9) SPARE : Standard spare parts stock quantity(10) ONHND : Current spare parts stock quantity

    (11) ONODR : Un-received spare parts quantity

    (12) ORDR : Required spare parts quantity

    (13) ASSES : Assessed spare parts quantity by Headquarters

    (14) ITEM CODE : Spare parts drawing + page + item number

    (15) COST : Cost code for budget control

    (16) REMARKS : Remarks

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    IHI Marine Co., Ltd.

    - 13 -

    Fig.3-7 Requisition List Dialog

    3.7 [Requisition List] Dialog

    Requisition

    History

    ① Make new requisition data

    ② Modify requisition no., delivered date,port and made on date

    ③ Delete specified requisition data

    ② ③①

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    IHI Marine Co., Ltd.

    - 14 -

    Fig.3-8 Delivered Parts List Screen

    3.8 [Delivered Parts List] Screen

    Sec. 3.9

    Delivered

    Spare parts

    data

    Property of spare

    parts deliverydata

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name

    (3) PARTS : Spare parts name(4) SMS : Spare parts type

    (This title can be changed. Refer to Section 15)

    (5) PART CODE : Maker’s spare parts’ code

    (6) DRAWING NO : Drawing Number  

    (7) UNIT : Unit for spare parts

    (8) WORK : Spare parts working quantity

    (9) SPARE : Standard spare parts stock quantity

    (10) ONHND : Current spare parts stock quantity

    (11) ONODR : Un-received spare parts quantity

    (12) ASSES : Assessed spare parts quantity by Headquarters

    (13) DELIV : Delivered spare parts quantity

    (14) ITEM CODE : Spare parts drawing + page + item number

    (15) COST : Cost code for budget control

    (16) REMARKS : Remarks

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    IHI Marine Co., Ltd.

    - 15 -

    Fig.3-9 Delivery List Dialog

    3.9 [Delivery List] Dialog

    Delivery

    History

    ② ③①

    ① Make new delivery data

    ② Modify delivered date, port and madeon date

    ③ Delete specified delivery data

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    IHI Marine Co., Ltd.

    - 16 -

    Fig.3-10 History (Consumed Parts) Screen

    3.10 [History (Consumed Parts)] Screen

    Consumed

    spare parts

    data

    View Select

    “Consumed” or 

    “Requisition” or

    “Delivered”

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name

    (3) PARTS : Spare parts name(4) SMS : Spare parts type

    (This title can be changed. Refer to Section 15)

    (5) PART CODE : Maker’s spare parts’ code

    (6) DRAWING NO : Drawing Number  

    (7) UNIT : Unit for spare parts

    (8) WORK : Spare parts working quantity

    (9) SPARE : Standard spare parts stock quantity

    (10) DATE : Spare parts consumption date

    (11) CSMD : Consumed spare parts quantity

    (12) CODE : Maintenance item code parts was consumed with

    (13) MAINTENANCE : Maintenance item name parts was consumed with

    (14) ITEM CODE : Spare parts drawing + page + item number

    (15) COST : Cost code for budget control

    Sec. 17.2

    Sec. 17.1

    Sec. 9

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    IHI Marine Co., Ltd.

    - 19 -

    Fig.3-13 Annual Report Screen

    3.13 [Annual Report] Screen

    spare parts

    annual report

    Sec. 17.2

    Sec. 17.1

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name

    (3) PARTS : Spare parts name

    (4) SMS : Spare parts type(This title can be changed. Refer to Section 15)

    (5) PART CODE : Maker’s spare parts’ code

    (6) DRAWING NO : Drawing Number  

    (7) UNIT : Unit for spare parts

    (8) WORK : Spare parts working quantity

    (9) SPARE : Standard spare parts stock quantity

    (10) ONHND (LAST) : Delivery date(11) ONHND (LAST) : Delivery date

    (12) TOTAL (CSMD) : Delivered spare parts quantity

    (13) TOTAL (ORDR) : Delivery port

    (14) TOTAL (ORDR) : Delivery port

    (15) ITEM CODE : Spare parts drawing + page + item number 

    (16) COST : Cost code for budget control

    (17) PRICE (UNIT) : Spare parts unit price(18) PRICE (TOTAL) : Spare parts unit price x quantity

    Property of

    annual report

    Display another

    annual report

    Modify period,

    made on and

    made by.

    Delete specified

    annual report

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    IHI Marine Co., Ltd.

    - 20 -

    Fig.3-14 Master List (Equipment) Screen

    3.14 [Master List (Equipment)] Screen

    (1) CODE : Equipment code

    (2) EQUIPMENT : Equipment name

    (3) TYPE : Equipment type

    (4) MODEL : Equipment model

    (5) MAKER : Equipment’s Maker  

    Sec. 12

    Equipment

    data

    View Select

    “Equipment” or 

    “Store”

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    IHI Marine Co., Ltd.

    - 21 -

    Fig.3-15 Master List (Store) Screen

    3.15 [Master List (Store)] Screen

    (1) CODE : Store code

    (2) NAME : Store name

    Sec. 13

    Store data

    View Select

    “Equipment” or 

    “Store”

    IHI M i C Ltd

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    If there was critical spare parts with shortage condition, * mark is shown

    on Menu Screen.

    1. On the “Menu Screen”(Fig.4-1), select * mark on Ship list.

    2. “Critical Spare Parts list with shortage condition Screen"(Fig.4-2) is

    displayed.

    3. Select [Menu] button to return to “Menu Screen".

    4. Check Critical Spare Parts with Shortage condition

    Fig.4-1 Menu Screen

    IHI Marine Co., Ltd.

    Fig.4-2 Critical Spare Parts list with shortage condition Screen

    - 22 -

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    1. On the “Menu Screen”(Fig.5-1), select [Input Consumed Parts / Qty].

    2. “Select CSMD Parts Screen"(Fig.5-2) is displayed.If consumed spare parts data which has not been completed

    existed, “Input CSMD Qty Screen"(Fig.5-3) is displayed instead of

    Fig.5-2. (Go to Step 8)

    3. Input Consumed Date.

    4. Input Maintenance Code and Item if necessary.

    5. Input Consumed Parts / Qty

    Fig.5-1 Menu Screen

    IHI Marine Co., Ltd.

    Fig.5-2 Select CSMD Parts Screen

    - 23 -

    ③ ④⑥

    ⑤ ⑦

    5. Select check box of consumed spare parts.

    If you select same item again, selection is cancelled.

    6. "Code Search" function or "Filter" function can be used to find

    spare parts. (Refer to Section 17.1 & 17.2)

    7. Select [Input CSMD Qty] button when you finish selecting all

    consumed spare parts.

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    Fig.5-3 Input CSMD Qty Screen

    IHI Marine Co., Ltd.

    - 24 -

    8. “Input CSMD Qty Screen"(Fig.5-3) is displayed. In this screen, all

    spare parts selected by step 5 are shown.9. If you wanted to select consumed spare parts again, select [Select

    CSMD Parts] button to return to “Select CSMD Parts Screen“ and

    you can select check box by same procedure as step 5.

    10. Input consumption quantity for each spare parts.

    Consumption quantity greater than on hand (ONHND) quantity can

    not be input.

    ⑪ ⑩⑨ ⑫

    Fig.5-4 Completed CSMD Parts Screen

    On hand (ONHND) quantity is reduced by inputting consumption

    quantity (CSMD), and requisition quantity (REQD) is calculated at

    the same time by the following formula.

    REQD = SPARE – (ONHND + ONODR)

    11. Select [Complete] button if you finished inputting all consumptionquantity.

    Please note that data cannot be corrected afterwards when you

    select [Complete] button once.

    12. “Completed CSMD Parts Screen"(Fig.5-4) is displayed.

    13. Select [Menu] button to return to “Menu Screen".

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    1. On the “Menu Screen”(Fig.6-1), select [Make Parts Requisition

    Sheet].2. “Select REQD Parts Screen"(Fig.6-2) is displayed. In this screen, all

    spare parts of which REQD is greater than 0 (REQD > 0) are

    shown.

    Requisition quantity (REQD) is calculated by the following formula.

    REQD = SPARE – (ONHND + ONODR)

    If required spare parts data which has not been completed

    existed, “Input Order Qty Screen"(Fig.6-4) is displayed instead of

    Fig.6-2. (Go to step 7)

    6. Make Parts Requisition

    Fig.6-1 Menu Screen

    IHI Marine Co., Ltd.

    Fig.6-2 Select REQD Parts Screen

    - 25 -

    3. Select check box of required spare parts included in the same

    equipment group. You make parts requisition for another

    equipments group after step 13 in this section.

    If you select same item again, selection is cancelled.

    4. If [All Parts] button was selected, all spare parts registered in

    database is displayed on “Select REQD Parts (All Parts)

    Screen"(Fig.6-3) and you can select check box by same procedureas step 3.

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    Fig.6-3 Select REQD Parts (All Parts) Screen

    a e Co , d

    - 26 -

    5. "Code Search" function or "Filter" function can be used to find

    spare parts. (Refer to Section 17.1 & 17.2)6. Select [Input Order Qty] button when you finish selecting all

    required spare parts.

    7. “Input Order Qty Screen"(Fig.6-4) is displayed. In this screen, all

    spare parts selected by step 4 & 6 are shown.

    8. If you wanted to select required spare parts again, select [Select

    REQD Parts] button to return to “Select REQD Parts Screen“ and

    you can select check box by same procedure as step 4 & 6.

    ⑪ ⑩

    Fig.6-4 Input Order Qty Screen

    9. Input Code No., URGENT, ROUTINE, DOCK USE, Requisition No.,

    Delivered Date, Delivered Port and Remarks.

    The Requisition No. has to be different one from the number already

    input.

    10. Input order quantity for each spare parts.

    11. Select [Complete] button if you finished inputting all consumption

    quantity.The persons who has "Administrator" or "Approve" authority are

    only permitted to select [Complete] button.

    Please note that data cannot be corrected afterwards when you

    select [Complete] button once.④

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    Fig.6-5 Completed Parts Requisition Screen

    - 27 -

    12. “Completed Parts Requisition Screen"(Fig.6-5) is displayed.

    13. Select [Menu] button to return to “Menu Screen".14. Repeat step 1-13 several times to make parts requisition of

    another equipment group.

    15. On the “Menu Screen”(Fig.6-6), select [Data Export].

    "Export Period Dialog”(Fig.6-7) is displayed.

    Fig.6-6 Menu Screen

    IHI Marine Co., Ltd.

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    Fig.6-7 Export Period Dialog

    - 28 -

    Fig.6-8 Save File Screen

    SPICS_SBS_aaa_ yymmdd-hhmm.xls

    16. Input export period or select from calendar by [▼] button to

    contain all the days when new Parts Requisition was made.17. If spare parts and/or Master data were modified during

    export period, select “Master Data” button.

    18. Select [OK] button. "Save File Screen"(Fig.6-8) is displayed.

    19. Select drive and folder for saving export file.

    File name is given as below. (*)

    SPICS_SBS_aaa_yymmdd-hhmm.lzh

    aaa: Ship codeyymmdd-hhmm: Export date & time

    Modify file name if necessary. Then, select [Save] button.

    20. Select [OK] at completion message dialog.

    21. Export history is recorded on "Import & Export History".

    22. Send export file to Headquarters as attached file of E-mail.

    ⑰ ⑱

    21

    Fig.6-9 Menu Screen

    (*) Since Headquarters system has not been installed at the moment, requisition data

    shall be exported to Excel file. File name is set as XXX-01, XXX-02. XXX is file name

    input in "Save File Screen"(Fig.6-8) and sequential number(01, 02 --- ) is attached to

    each requisition created in export period. These Excel file shall be sent to

    Headquarters as attached file of E-mail.

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    1. On the “Menu Screen”(Fig.7-1), select [Data Import]."Open File Dialog"(Fig.7-2) is displayed.

    2. Select file for import. Then, select [Open] button. (*)

    File name is decided by your company's standard.

    Standard file name of our system is shown for your reference.

    SPICS_HQS_aaa_yymmdd-hhmm.lzh

    aaa: Ship code

    yymmdd-hhmm: Export period & time.

    3. Select [OK] at completion message dialog.

    4. Import history is recorded on "Import & Export History".

    5. On the “Menu Screen”(Fig.7-3), select [Check Assessment Result].

    Fig.7-1 Menu Screen

    Fig.7-2 Open File Dialog

    - 29 -

    ②7. Check Assessment Result

    SPICS_HQS_aaa_ yymmdd-hhmm.xls

    Fig.7-3 Menu Screen

    (*) Since Headquarters system has not been installed at the moment,assessed data

    shall be imported as Excel file. These Excel file shall be sent to Shipboard as attached

    file of E-mail. Select all Excel file one by one to import to Shipboard system.

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    6. “Parts Requisition (Assessed) Screen"(Fig.7-4) is displayed. In thisscreen, assessed result by Headquarters is shown.

    7. Select [Select Requisition No.] button to check another assessment

    result.

    8. “Parts Requisition Dialog"(Fig.7-5) is displayed.

    9. Select Parts Requisition which assess sign is true.

    10.Select [OK] button.

    11. “Parts Requisition (Assessed) Screen"(Fig.7-4) is displayed. In this

    screen, selected assessed result by Headquarters is shown.

    12. Select [Menu] button to return to “Menu Screen".

    Fig.7-4 Parts Requisition (Assessed) Screen

    Fig.7-5 Parts Requisition Dialog

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    7. Input Delivered Date and Port.8. Select check box of delivered spare parts.

    If you select same item again, selection is cancelled.

    9. Select [Input Delivered Qty] button when you finish selecting all

    delivered spare parts.

    10. “Input Delivered Qty Screen"(Fig.8-5) is displayed. In this screen, all

    spare parts selected by step 8 are shown.

    11. If you wanted to select delivered spare parts again, select [Select

    Delivered Parts] button to return to “Select Delivered Parts

    Screen“ and you can select check box by same procedure as step

    8.

    Fig.8-4 Parts Requisition (Completed) Screen

    Fig.8-5 Input Delivered Qty Screen

    - 32 -

    12. Input delivery quantity for each spare parts.

    Delivery quantity greater than on order (ONODR) quantity can not

    be input.

    On hand (ONHND) quantity is added and On order quantity

    (ONODR) is reduced by inputting delivery quantity.

    Requisition quantity (REQD) are calculated at the same time by the

    following formula.

    REQD = SPARE – (ONHND + ONODR)

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    13. Select [Complete] button if you finished inputting all deliveryquantity.

    The persons who has "Administrator" or "Approve" authority are

    only permitted to select [Complete] button.

    Please note that data cannot be corrected afterwards when you

    select [Complete] button once.

    14. “Completed Delivered Parts Screen"(Fig.8-5) is displayed.

    15. Select [Menu] button to return to “Menu Screen".

    16. On the “Menu Screen”(Fig.8-6), select [Data Export].

    "Export Period Dialog”(Fig.8-7) is displayed.

    Fig.8-5 Completed Delivered Parts Screen

    - 33 -

    Fig.8-6 Menu Screen

    (*) Since Headquarters system has not been installed at the moment,

    export function (Step 16-23) can not be used.

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    Fig.8-7 Export Period Dialog

    - 34 -

    Fig.8-8 Save File Screen

    SPICS_SBS_aaa_ yymmdd-hhmm.xls

    17. Input export period or select from calendar by [▼] button to

    contain all the days when new Parts Requisition was made.18. If spare parts and/or Master data were modified during

    export period, select “Master Data” button.

    19. Select [OK] button. "Save File Screen"(Fig.8-8) is

    displayed.

    20. Select drive and folder for saving export file.

    File name is given as below.

    SPICS_SBS_aaa_yymmdd-hhmm.lzhaaa: Ship code

    yymmdd-hhmm: Export date & time

    Modify file name if necessary. Then, select [Save] button.

    21. Select [OK] at completion message dialog.

    22. Export history is recorded on "Import & Export History".

    23. Send export file to Headquarters as attached file of E-mail.

    ⑱⑲

    22

    Fig.8-9 Menu Screen

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    1. On the “Menu Screen”(Fig.9-1), select [Review History].2. “History (Consumed Parts) Screen "(Fig.9-2) is displayed.

    In this screen, all spare parts consumed in the last 12 months is

    displayed.

    3. Select [Period] button and “Period Setting Dialog”(Fig.9-3) is

    displayed.

    4. Input period or select from calendar by [▼] button to change period.5. Select [OK] button.

    6. All spare parts consumed in changed period is displayed again.

    7. "Code Search" function or "Filter" function can be used to find

    spare parts. (Refer to Section 17.1 & 17.2)

    8. Select [Requisition] button.

    Fig.9-1 Menu Screen

    Fig.9-2 History of Consumed Spare Parts Screen

    - 35 -

    9. Review Consumed / Requisition / Delivered Parts History

    Fig.9-3 Period Setting Dialog

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    9. “History (Parts Requisition) Screen"(Fig.9-4) is displayed.In this screen, all spare parts ordered in the specified period is

    displayed.

    10. Select [Period] button and “Period Setting Dialog”(Fig.9-5) is

    displayed.

    11. Input period or select from calendar by [▼] button to change period.12. Select [OK] button.

    13. All spare parts ordered in changed period is displayed again.

    14. "Code Search" function or "Filter" function can be used to find

    spare parts. (Refer to Section 17.1 & 17.2)

    15. Select [Delivered] button.

    Fig.9-4 History (Parts Requisition) Screen

    - 36 -

    Fig.9-5 Period Setting Dialog

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    16. “History (Delivered Parts) Screen"(Fig.9-6) is displayed.In this screen, all spare parts delivered in the specified period is

    displayed.

    17. Select [Period] button and “Period Setting Dialog”(Fig.9-7) is

    displayed.

    18. Input period or select from calendar by [▼] button to change period.19. Select [OK] button.

    20. All spare parts delivered in changed period is displayed again.

    21. "Code Search" function or "Filter" function can be used to find

    spare parts. (Refer to Section 17.1 & 17.2)

    22. Select [Menu] button to return to “Menu Screen".

    Fig.9-6 History (Delivered Parts) Screen

    - 37 -

    ⑱Fig.9-7 Period Setting Dialog

    21

    22

    10 M k A l R t

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    1. On the “Menu Screen”(Fig.10-1), select [Print out Parts List].

    2. “Parts List Screen"(Fig.10-2) is displayed. In this screen, allspare parts registered in master database are shown.

    3. Extract spare parts by "Filter" function to each equipment or each

    store etc. to check stock condition. (Refer to Section 17.2)

    4. Select [Print] button to print out extracted spare parts list.

    5. Select [Menu] button to return to “Menu Screen".

    6. Execute stock taking and write down result to this spare parts list.

    7. On the “Menu Screen”(Fig.10-1), select [Make Annual Report].8. “Annual Report Screen"(Fig.10-3) is displayed.

    10. Make Annual Report

    Fig.10-1 Menu Screen

    Fig.10-2 Parts List Screen

    - 38-

    ③ ④ ⑤

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    Fi 10 4 P t D t il Di l (Edit M d )

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    9. Select spare parts whose on hand Qty and/or store location is

    different from the current database.10. Select [Modify] button and “Parts Detail Dialog (Edit Mode)”(Fig.10-

    4) is displayed.

    11. Modify on hand Qty and/or store location.

    12. Select [Save] button.

    13. Select [Close] button to return to “Parts List Screen".

    14. Select a next check button of spare parts to be modified

    and do step 10~

    13.15. When you finish modification, select [Complete].

    The persons who has "Administrator" or "Approve" authority are

    only permitted to select [Complete] button.

    Please note that data cannot be corrected afterwards when you

    select [Complete] button once.

    Fig.10-3 Annual Report Screen

    Fig.10-5 Parts Detail Dialog

    - 39-

    Fig.10-4 Parts Detail Dialog (Edit Mode)

    IHI Marine Co., Ltd.

    Fig 10 7 Menu Screen

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    16. “Completed Annual Report Screen”(Fig.10-6) is displayed.

    17. Select [Menu] button to return to “Menu Screen".18. On the “Menu Screen”(Fig.10-7), select [Data Export].

    "Export Period Dialog”(Fig.10-8) is displayed.

    19. Confirm Master Data check box is selected and select [OK] button.

    Fig.10-6 Completed Annual Report Screen

    - 40-

    Fig.10-8 Export Dialog

    Fig.10-7 Menu Screen

    (*) Since Headquarters system has not been installed at the moment,

    export function (Step 18-24) can not be used.

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    - 41-

    Fig.10-9 Save File Screen

    SPICS_SBS_aaa_ yymmdd-hhmm.xls

    21

    Fig.10-10 Menu Screen20. "Save File Screen"(Fig.10-9) is displayed.

    21. Select drive and folder for saving export file.File name is given as below.

    SPICS_SBS_aaa_yymmdd-hhmm.lzh

    aaa: Ship code

    yymmdd-hhmm: Export date & time

    Modify file name if necessary. Then, select [Save] button.

    22. Select [OK] at completion message dialog.

    23. Export history is recorded on "Import & Export History".24. Send export file to Headquarters as attached file of E-mail.

    23

    11 Update Spare Parts Data

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    1. On the “Menu Screen”(Fig.11-1), select [Update Parts List].

    2. “Parts List Screen"(Fig.11-2) is displayed. In this screen, allspare parts registered in master database are shown.

    3. Use “Code Search" function or “Filter “ function to find spare parts to

    be modified. (Refer to Section 17.1 & 17.2)

    4. Select spare parts to be modified.

    5. Select [Modify] button and “Parts Detail Dialog (Edit Mode)”(Fig.11-

    3) is displayed.

    11. Update Spare Parts Data

    Fig.11-1 Menu Screen

    Fig.11-2 Parts List Screen

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    IHI Marine Co., Ltd.

    Fig.11-4 Parts Detail Dialog

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    6. Modify data on “Parts Detail Dialog (Edit Mode)”.

    Please note that CODE cannot be corrected.7. Select [Save] button.

    8. Select [Close] button to return to “Parts List Screen".

    9. Select a next check button of spare parts to be modified and do step

    3 ~8.Revision flag (M) is put on subject spare parts. This flag will be

    deleted after next Data Export.

    - 43-

    Fig.11-3 Parts Detail Dialog (Edit Mode)

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    Fig 11 6 Parts Detail Dialog (Additional Mode)

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    - 44-

    10. If you want to append new spare parts data, select [Append] button

    on "Parts List Screen"(Fig.11-5).

    "Parts Detail Dialog (Additional Mode) "(Fig.11-6) is displayed.11. Input data on “Parts Detail Dialog (Additional Mode)”.

    12. Select [Save] button.

    13. Select [Close] button.

     Append flag (A) is put on subject spare parts ". This flag will be

    deleted after next Data Export.

    Fig.11-5 Parts List Screen

    Fig.11-7 Parts Detail Dialog

    Fig.11-6 Parts Detail Dialog (Additional Mode)

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    - 45-

    14. If you want to delete spare parts data, select spare parts to be

    deleted on "Parts List Screen"(Fig.11-8).

    15. Select [Delete] button and confirmation message is displayed.16. Select [OK].

    17. Deletion flag (D) is put on subject spare parts ".

    Spare parts data with flag (D) will be completely deleted after next

    Data Export.

    Fig.11-8 Parts List Screen

    12 Update Master Data (Equipment)

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    1. On the “Menu Screen”(Fig.12-1), select [Update Master Data].

    2. “Equipments List Screen"(Fig.12-2) is displayed. In this screen, allequipments registered in master database are shown.

    3. Select equipment to be modified.

    4. Select [Modify] button and “Equipment Detail Dialog (Edit

    Mode)”(Fig.12-3) is displayed.

    12. Update Master Data (Equipment)

    Fig.12-1 Menu Screen

    Fig.12-2 Equipments List Screen

    - 46-

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    5. Modify data on “Equipment Detail Dialog (Edit Mode)”.

    Please note that CODE cannot be corrected.6. Select [Save] button.

    7. Select [Close] button to return to “Equipments List Screen".

    8. Select a next check button of equipment to be modified and do step

    3 ~7.

    Fig.12-4 Equipment Detail Dialog

    - 47-

    Fig.12-3 Equipment Detail Dialog (Edit Mode)

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    Fig.12-6 Equipment Detail Dialog (Additional Mode)

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    - 48-

    9. If you want to append new equipment data, select [Append] button

    on "Equipments List Screen"(Fig.12-5).

    "Equipment Detail Dialog (Additional Mode) "(Fig.12-6) is displayed.

    10. Input data on “Equipment Detail Dialog (Additional Mode)”.

    11. Select [Save] button.

    12. Select [Close] button.

    Fig.12-5 Equipments List Screen

    Fig.12-7 Equipment Detail Dialog

    g q p g ( )

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    - 49-

    13. If you want to delete equipment data, select equipment to be

    deleted on "Equipments List Screen"(Fig.12-8).

    14. Select [Delete] button and confirmation message is displayed.

    15. Select [OK].

    Fig.12-8 Equipments List Screen

    13. Update Master Data (Store)

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    Fig.13-2 Equipments List Screen ②

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    1. On the “Menu Screen”(Fig.13-1), select [Update Master Data].

    2. “Equipments List Screen"(Fig.13-2) is displayed and select [Stores]button.

    3. “Stores List Screen"(Fig.13-3) is displayed. In this screen, all

    stores registered in master database are shown.

    p ( )

    Fig.13-1 Menu Screen

    - 50-

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    Fig 13 4 Store Detail Dialog (Edit Mode)

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    4. Select store to be modified.

    5. Select [Modify] button and “Store Detail Dialog (EditMode)”(Fig.13-4) is displayed.

    6. Modify data on “Store Detail Dialog (Edit Mode)”.

    Please note that CODE cannot be corrected.

    7. Select [Save] button.

    8. Select [Close] button to return to “Stores List Screen".

    9. Select a next check button of store to be modified and do step

    4 ~8.

    Fig.13-5 Store Detail Dialog

    - 51-

    Fig.13-4 Store Detail Dialog (Edit Mode)

    Fig.13-3 Stores List Screen

    IHI Marine Co., Ltd.

    10 If you want to append new store data select [Append] buttonFig.13-7 Store Detail Dialog (Additional Mode)

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    - 52-

    10. If you want to append new store data, select [Append] button

    on "Stores List Screen"(Fig.13-6).

    "Store Detail Dialog (Additional Mode) "(Fig.13-7) is displayed.

    11. Input data on “Store Detail Dialog (Additional Mode)”.

    12. Select [Save] button.

    13. Select [Close] button.

    Fig.13-6 Stores List Screen

    Fig.13-8 Store Detail Dialog

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    - 53-

    14. If you want to delete store data, select store to be

    deleted on "Stores List Screen"(Fig.13-9).

    15. Select [Delete] button and confirmation message is displayed.

    16. Select [OK].

    Fig.13-9 Stores List Screen

    14. Setting of User Authority and Password

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    "User Authority and Password" can be set for each user.

    Management of password only can be performed by the user who has administrator authority. Other users can't select

    [Password Change] button.

    1. Select [Password Change] button on the "Menu Screen"

    (Fig.14-1).

    “Password Control Dialog"(Fig.14-2) is displayed.

    Fig.14-2 Password Change Dialog

    Fig.14-1 Menu Screen

    ①2. Select [Modify] button.

    3. Change "Password", "Name" and "Authority".

    "Password" shall be less than 20 characters. And, "Name"shall be less than 40 characters.

    Max.100 items can be registered.

    4. If you want to save data, select [Save] button. If you want to

    cancel data, select [Cancel] button.

    5. If you want to close, select [Close] button.

    - 54 -

    ④⑤

    15. Setting of ControlsFig 15-2 Controls Dialog

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    "Various Controls" can be set by the user who has administrator 

    or approve authority. Other users can't select [Control Change]button.

    1. Select [Control Change] button on the "Menu Screen"

    (Fig.15-1).

    “Controls Dialog"(Fig.15-2) is displayed.

    Fig.15 2 Controls Dialog

    Fig.15-1 Menu Screen

    2. Select various setting for the following controls.

    - Guidance View

    - Date Format

    - Sort Type

    - Bar Code Print

    - Category Title

    3. If you want to close, select [OK] button.

    - 55 -

    IHI Marine Co., Ltd.

    16. Database Backup / RestoreFig.16-2 Backup & Restore Dialog

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    1. Select [Database Backup & Restore] button on the “Menu

    Screen"(Fig.16-1).

    “Backup & Restore Dialog"(Fig.16-2) is displayed.

    - 56 -

    Fig.16-1 Menu Screen

    2. [Database Backup] tab is selected. Then, select [Browse] button.

    3. "Folder Selection Dialog" is displayed. Select proper folder to

    save backup data. Then, select [OK] button.4. Select [Start] button.

    5. After making backup, completion message is displayed.

    Then, select [OK].

    6. Select [Close].

    ④ ⑥

    16.1 Database Backup

    If the PC using ADMAX is troubled, the PC must be repaired or 

    renewed. In such case, it's impossible to recover the database inthe hard disk. Therefore, we recommend that you should take

    database backup into outside media (MO, CD, DVD etc.)

    periodically.The database in the install CD is a only initial database. Therefore,

    the database can’t be recovered for operational data.

    IHI Marine Co., Ltd.

    Fig.16-4 Backup & Restore Dialog

    ④16 2 Database Restore

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    1. Before restore operation, PC shall be repaired or renewed.

     And, ADMAX Spare Parts Inventory Control System (SPICS)

    shall be installed.

    Then, database backup file shall be copied into proper folder on

    the PC.

    2. Select [Database Backup & Restore] button on the “Menu

    Screen"(Fig.16-3).

    “Backup & Restore Dialog"(Fig.16-4) is displayed.

    - 57 -

    Fig.16-3 Menu Screen

    3. Select [Database Restore] tab.

    4. Select [Browse] button.

    5. "Folder Selection Dialog" is displayed. Select proper folder saved backup file. Then, select [OK] button.

    6. Select [Start] button.

    7. After making restore, completion message is displayed.

    Then, select [OK].

    8. Select [Close].

    ⑥⑧

    16.2 Database Restore

    Fig.17-2 Parts List Screen

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    17. Common Utility Functions

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    Fig.17-1 Parts List Screen (Code Search)

    - 58 -

    On the “Parts List Screen”, " Consumed Parts List Screen “, “Parts

    Requisition Screen”, “Delivered Parts List Screen “, "History

    Screen" and “Annual Report Screen", "Code Search" function can

    be used for searching objective spare parts easily.

    1. Select [Code Search] button on the “Parts List Screen”

    (Fig.17-1).2. Select [+]mark of equipment and spare parts data.

    Then, select [OK].

    3. Selected spare parts is displayed.

    17.1 Code Search Function

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    On the “Parts List Screen”, " Consumed Parts List Screen “, “PartsRequisition Screen”, “Delivered Parts List Screen “, "History

    Screen" and “Annual Report Screen", "Filter" function can be used

    for extracting by setting of extraction conditions.

    1. Select [Filter] button on the “Parts List Screen”(Fig.17-3).

    2. Select or input extracting conditions.

    Then, select [OK].

    Multiple extracting conditions can be set at the same time.

    3. Extracted data are displayed.

    - 59 -

    17.2 Filter Function

    Fig.17-3 Parts List Screen (Filter)

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    - 60 -

    (1) CODE : Equipment code and/or spare parts code

    (2) EQUIPMENT : Equipment name(3) COST : Cost code for budget control

    (4) MAKER : Equipment’s maker name

    (5) PARTS : Spare parts name

    (6) PART CODE : Maker’s spare parts’ code

    (7) DRAWING NO : Drawing Number  

    (8) SMS : Spare parts type

    (This title can be changed. Refer to Section 15)

    (9) ITEM CODE : Spare parts drawing + page + item number

    (10) UNIT : Unit for spare parts

    (11) SPARE : Standard spare parts stock quantity

    (12) ONHND : Current spare parts stock quantity

    (13) ONODR : Un received spare parts quantity

    (14) REQD : REQD = SPARE – (ONHND + ONODR)

    (15) WORK : Spare parts working quantity

    (16) STORE : Store location code and/or store name(17) UNIT PRICE : Spare parts unit price

    (18) REMARKS : Remarks

    Fig.17-4 Parts List Screen

    IHI Marine Co., Ltd.

    17.3 Spare Parts Type Review & ModifyFig.17-6 Type Dialog

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    - 61 -

    Fig.17-5 Parts List Screen

    On the “Parts List Screen”, " Consumed Parts List Screen “, “PartsRequisition Screen”, “Delivered Parts List Screen “, "History

    Screen" and “Annual Report Screen", spare parts type (SMS) can

    be reviewed & modified.

    1. Select [SMS] button on the “Parts List Screen”(Fig.17-5).

    2. “Type Dialog "(Fig.17-6) is displayed.

    3. If you want to modify type, select [Modify] button.

    4. Modify Type name on “Type Dialog (Edit Mode)”.

    5. Select [Save] button.

    6. Select [Close] button.

    Fig.17-7 Type (Edit Mode) Dialog