SPECIFICATIONS TRANSFER CASES SPICER® -...

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TRANSFER CASES SPECIFICATIONS SPICER® S P I C E R

Transcript of SPECIFICATIONS TRANSFER CASES SPICER® -...

TRANSFER CASES SPECIFICATIONS SPICER®

S P I C E R

These Spicer Transfer Cases are adaptable to

SPICER® Transfer Cases

meet mid-ship mount and stationary applications in addition to direct mount to a variety of Spicer transmissions which provides an integral assembly for more efficient vehicle use.

On sand, ice, snow, mud or severe grades, there is nothing like all-wheel drive to take you through really tough terrain. With our transfer case, you can take your big trucks to where the work is, simply by pulling a lever and engaging the front wheel drive. You don't have to bring the work to the trucks . . . take the trucks to the work.

Spicer® Transfer Cases should be standard equipment on most "all-purpose" vehicles such as lumber fleets, snow plow vehicles and oil field hauling because it delivers maximum power in all transmission speeds.

Spicer Transfer Cases can be coupled directly to

a Spicer auxiliary transmission. It provides full torque capacity to both front and rear axles.

Conventionally geared in a 1:1 ratio, the unit fea­tures spur gears throughout. An optional front wheel disconnect is available to allow disengage­ment when all-wheel drive is not required. The disconnect is available in manual, or air with an electrical indicator switch.

Spicer Transfer Cases give you the rough terrain versatility you need to provide a real "all purpose" vehicle. All-wheel drive when and where you need it . . . disconnect features for use when all wheel drive isn't needed or where additional power flow options are desired.

TRANSFER CASE APPLICATIONS

Spicer Transfer Cases are used in the following vehicles:

• TRANSIT MIXERS • OIL AND WATER DRILLING

• LOGGING UNITS RIGS

eDUMPANDBLOCK TRUCKS • FIRE TRUCKS

• MILITARY VEHICLES

• AGRICULTURE AND MINING TRUCKS

• and MANY MORE

Ball bearing mounted gears and shafts prevent premature malfunctions.

One piece construction provides rigidity necessary to withstand .........___ . off highway usage. �

Available with forced lubrication provisions.

Versatile design offers many configurations for customer requirements.

Customer can specify two different shift operations.

FEATURES AND BENEFITS

Available with customer specified end yokes or companion flanges.

Constant mesh gears assure long life.

Available with integral Spicer Auxiliary transmissions.

TRANSFER CASE TORQUE RATINGS Continuous Duty Torque Rating - 3725 lb-ft. Manual Transmission Low Gear Net Torque Rating (Based on 85% Efficiency) - 10,000 lb-ft. Automatic Transmission Stall Torque Rating = 11,000 lb -ft. (Stall Torque Value to be taken from

Engine-Transmission Performance Curve). Drop Gear Ratio - 1 :1 Maximum Operating Speed= 5000 RPM The maximum torque at the transfer case can be limited by either the engine capacity or the vehicle wheel skid. All applications must be approved by our Engineering Department.

738 MODEL NUMBER CONSTRUCTION - REMOTE MOUNT

738

Basic Mode1--------�J A = Remote Mount less Speedo

UPPER FRONT INPUT

LOWER FRONT OUTPUT

UPPER REAR OUTPUT

LOWER REAR OUTPUT

*FLANGE and END YOKE LISTING N = No output (Blanked off) P = No flange, output (Paper sleeve) 0 = 5-1-2541, 1610 Series Flange

A

1 = 5-1-4641X, 1610 Series Flange with Slinger 2 = 6-1-1731, 1710 Series Flange 3 = 6-1-4091 X, 1710 Series Flange with Slinger

1 2 3 E 4-S L Forced Lube = F, CW Forced Lube = G, CCW Splash Lube = S

Upper front Input flange

L---- * See flange listing below 0 thru 9, N, P, X, Y N =No input

Lower Front Output Shifter Options M = Manual shift with switch E = Air shift with switch L = Less shifter

Lower Front Output ...._ ______ *See flange listing below

0 thru 9, N, P, X, Y

Lower Rear Output ...._ _______ *See flange listing below

0 thru 9, N, P, X, Y

Upper Rear Output '---------- *See flange listing below

0 thru 9, N, P, X, Y

NOTE: CW Input Pump= 378889-1 (F) CCW Input Pump= 378853-1 (G)

4 = 6.5-1-481, 1810 Series Flange 5 = 6.5-1-1471X, 1810 Series Flange with Slinger 6 = 6-4-3031, 1710 End Yoke 7 = 6-4-3461X, 1710 End Yoke with Slinger 8 = 6.5-4-1971, 1810 End Yoke 9 = 6.5-4-2831X, 1810 End Yoke with Slinger X= 5-4-4751X, 1610 End Yoke with Slinger Y = 6-1-1481, 1710 Series Flange

WEIGHT - 430 lbs.

2

VERTICAL MOUNTED

LUBRICANT LEVEL

Oil Capacity -

11 Pints Approx.

Oil Level �1---Piug

HORIZONTAL MOUNTED

Oil Level Plug

5.000 (127.000)

""' +-(410.362) 1

7.000 (177.800)

RECOMMENDED LUBRICANTS

TEMPERATURE GRADE TYPE Above 0' F SAE 30. 40. or 50 Heavy Duty Engrne Oil Meet>ng MIL-L-2104C or MIL-L-46152 Below 0' F SAE 30 NOTE. Oils Meetmg MIL-L-21048 or MIL-L-45199

Are Also Acceptable

Above 0' F SAE 90 Straight Mrneral Gear Or I- R & 0 Type

B elow 0' F SAE 80

738-A

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738 MODEL NUMBER CONSTRUCTION - DIRECT MOUNT

T

No Symboi--------..JT Less Trunnion

738 B 1 2 3 , E 4 -S

T = Trunnion available with 7388, C, D, & E only

Basic Model No. ----------'

B = Direct Mount w/Speedo-3T & 12T C =Direct Mount w/Speedo-4T & 12T D =Direct Mount w/Speedo-3T & 14T E = Direct Mount without Speedo

UPPER FRONT INPUT

LOWER FRONT OUTPUT

UPPER REAR OUTPUT

LOWER REAR OUTPUT

*FLANGE and END YOKE LISTING N = No output (Blanked off) P = No flange, output (Paper sleeve) 0 = 5-1-2541, 1610 Series Flange 1 = 5-1-4641X, 1610 Series Flange with Slinger 2 = 6-1-1731, 1710 Series Flange 3 = 6-1-4091X, 1710 Series Flange with Slinger

·r- - -r- -� -

L Forced Lube= F, CW Forced Lube = G, CCW Splash Lube = S

Upper front Input flange

'----- *See flange listing below 0 thru 9, N, P, X, Y N =No input

Lower Front Output Shifter Options

'------ M = Manual shift with switch E = Air shift with switch L = Less shifter

Lower Front Output '------- *See flange listing below

0 thru 9, N, P, X, Y

Lower Rear Output '--------- *See flange listing below

0 thru 9, N, P, X, Y

Upper Rear Output

�..-________ *See flange listing below 0 thru 9, N, P, X, Y

NOTE: CW Input Pump= 378889-1 ( F) CCW Input Pump= 378853-1 (G)

4 = 6.5-1-481, 1810 Series Flange 5 = 6.5-1-1471X, 1810 Series Flange with Slinger 6 = 6-4-3031, 1710 End Yoke 7 = 6-4-3461X, 1710 End Yoke with Slinger 8 = 6.5-4-1971, 1810 End Yoke 9 = 6.5-4-2831X, 1810 End Yoke with Slinger X= 5-4-4751X, 1610 End Yoke with Slinger Y = 6-1-1481, 1710 Series Flange

WEIGHT - 430 lbs.

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VERTICAL MOUNTED

LUBRICANT LEVEL

Oil Capacity -11 Pints Approx.

Oil Level iil'flft-- PI ug

18.062 (458.774)

12,125 (307.975)

AVAILABLE SPEEDOMETER GEAR SETS

DRIVE GEAR DRIVEN GEAR

B 70-452-5 (3 T.) 70-453-2 (12 T.) (S.W. 44 7077) (S.W. 70509)

c 70-452-6 (4 T.) 70-453-4 (12 T.) (S.W. 447120) (S.W. 448193)

D 70-452-8 (3 T.) 70-453-1 (14 T.) (S.W. 447182) (S.W. 65949)

E 70-452-8 (3 T.) NONE (S.W. 44 7182)

OPTIONAL SPICER AUXILIARY TRANSMISSIONS

R8031R R8341C R8341 D R8341E

RECOMMENDED LUBRICANTS

TEMPERATURE GRADE

R8341F R8341G R8341K R8341L

16.156 (410.362)

TYPE Above 0' F. SAE 30. 40. or 50 Heavy Duty Engtne Oil Meeting MIL-L-2104C or MIL-L-46152 Below 0' F SAE 30 NOTE Oils Meeting MIL-L-2104B or MIL-L-45199

Are Also Acceptable

Above 0' F. SAE 90 Stratght Mineral Gear Otl - R & 0 Type Below 0' F. SAE 80

738

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784 MODEL NUMBER CONSTRUCTION - REMOTE MOUNT

784 1 M 2 M 3 4 -F

Basic Modei ---------T.... r Upper Rear Output----------------------� *See flange listing below

L Forced Lube � F, CW Forced Lube = G, CCW

0 thru 9, P, X, Y

Upper Rear Output------------------------� Shifter Options

�--- Upper Front Output *See flange listing below 0 thru 9, N, P, X, Y

M = Manual shift with switch E =Air shift with switch '------ Lower Front Input

Lower Rear Output --------------------------� *See flange listing below

*See flange listing below 0 thru 9, N, P, X, Y

L--------Lower Rear Output Shifter Options 0 thru 9, N, P, X, Y

UPPER FRONT OUTPUT

LOWER FRONT INPUT

*FLANGE and END YOKE LISTING N = No output (Blanked off) P = No flange, output (Paper sleeve) 0 = 5-1-2541, 1610 Series Flange 1 = 5-1-4641X, 1610 Series Flange with Slinger 2 = 6-1-1731, 1710 Series Flange 3 = 6-1-4091X, 1710 Series Flange with Slinger

UPPER REAR OUTPUT

LOWER REAR OUTPUT

M = Manual shift with switch E = Air shift with switch L = Less shifter

NOTE: CW Input Pump= 378889-1 (F) CCW Input Pump= 378853-1 (G)

4 = 6.5-1-481, 1810 Series Flange 5 = 6.5-1-1471X, 1810 Series Flange with Slinger 6 = 6-4-3031, 1710 End Yoke 7 = 6-4-3461X, 1710 End Yoke with Slinger 8 = 6.5-4-1971, 1810 End Yoke 9 = 6.5-4-2831X, 1810 End Yoke with Slinger X= 5-4-4751X, 1610 End Yoke with Slinger Y = 6-1-1481, 1710 Series Flange

WEIGHT - 460 lbs.

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VERTICAL MOUNTED

LUBRICANT LEVEL

Oil Capacity -11 Pints Approx.

HORIZONTAL MOUNTED

Oil Level Plug

I

�' ..... _______ _

19,312 (490.524)

1 8.062 (458.774)

RECOMMENDED LUBRICANTS

TEMPERATURE GRADE TYPE Above 0" F. SAE 30. 40. or 50 Heavy Duty Engine Oil Meetmg MIL-L-2104C or MIL-L-46152 Below 0" F. SAE 30 NOTE: Oils Meetrng MIL-L-2104B or MIL-L-45199

Are Also Acceptable

Above 0" F. SAE 90 Straight Mineral Gear Oil- R & 0 Type Below 0" F. SAE 80

784

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785 MODEL NUMBER CONSTRUCTION - REMOTE MOUNT

785 1 M 2 M 3 M 4 F

Basic Model ________ __.T J Upper Rear Output ---------'­

*See flange listing below 0 thru 9, P, X, Y

Upper Rear Output ---------.......1 Shifter options M =Manual shift with switch E =Air shift with switch

Lower Rear Output -------------1 *See flange listing below 0 thru 9, P, X, Y

Lower Rear Output ------------..J Shifter options M =Manual shift with switch E =Air shift with switch

UPPER FRONT INPUT

LOWER FRONT OUTPUT

*FLANGE and END YOKE LISTING N = No output (Blanked off) P = No flange, output (Paper sleeve) 0 = 5-1-2541, 1610 Series Flange 1 = 5-1-4641X, 1610 Series Flange with Slinger 2 = 6-1-1731, 1710 Series Flange 3 = 6-1-4091X, 1710 Series Flange with Slinger

T 1:.,.____ Forced Lube = F, CW L_ Forced Lube = G, CCW

Upper Front Input *See flange listing below 0 thru 9, N, P, X, Y

'------- Lower Front Output Shifter options M =Manual shift with switch E = Air shift with switch

'-------- Lower Front Output *See flange listing below 0 thru 9, P, X, Y

NOTE: CW Input Pump= 378889-1 (F) CCW Input Pump= 378853-1 (G)

UPPER REAR OUTPUT

LOWER REAR OUTPUT

4 = 6. 5-1-481, 1810 Series Flange 5 = 6.5-1-1471X, 1810 Series Flange with Slinger 6 = 6-4-3031, 1710 End Yoke 7 = 6-4-3461X, 1710 End Yoke with Slinger 8 = 6.5-4-1971, 1810 End Yoke 9 = 6.5-4-2831X, 1810 End Yoke with Slinger X= 5-4-4751X, 1610 End Yoke with Slinger Y = 6-1-1481, 1710 Series Flange

WEIGHT - 570 lbs.

8

VERTICAL MOUNTED

LUBRICANT LEVEL

Oil Capacity -11 Pints Approx.

Oil Level Plug

HORIZONTAL MOUNTED

Oil Level Plug

18.062 -------+!

785

RECOMMENDED LUBRICANTS

TEMPERATURE GRADE TYPE Above 0' F. SAE 30, 40. or 50 Heavy Duty Eng1ne Oil Meeting MIL-L-2104C or MIL-L-46152 Below 0' F SAE 30 NOTE Oils Meetmg MIL-L-2104B or MIL-L-45199

Are Also Acceptable

Above 0' F SAE 90 Straight Mineral Gear Oil - R & 0 Type Below 0' F SAE 80

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791 MODEL NUMBER CONSTRUCTION - REMOTE MOUNT

791 M 1

Basic Model ----------J.... J Upper Rear Output------------------�­Shifter options

M 3 N 4 F

M = Manual shift with switch E = Air shift with switch

Upper Rear Output------------------� *See flange listing below 0 thru 9, P, X, Y

Lower Front Output -----------___.

Shifter options M = Manual shift with switch E = Air shift with switch

LOWER FRONT OUTPUT

*FLANGE and END YOKE LISTING N = No output (Blanked off) P = No flange, output (Paper sleeve) 0 = 5-1-2541, 1610 Series Flange 1 = 5-1-4641X, 1610 Series Flange with Slinger 2 = 6-1-1731, 1710 Series Flange 3 = 6-1-4091X, 1710 Series Flange with Slinger

T._ ____ Forced Lube = F, CW Forced Lube = G, CCW

L------ Upper Front Input *See flange listing below 0 thru 9, P, X, Y

Lower Rear No Output Only

L----------- Lower Front Output *See flange listing below 0 thru 9, P, X, Y

NOTE: CW Input Pump= 378889-1 (F) CCW Input Pump= 378853-1 {G)

UPPER REAR OUTPUT

LOWER REAR OUTPUT (NONE)

4 = 6.5-1-481, 1810 Series Flange 5 = 6.5-1-1471X, 1810 Series Flange with Slinger 6 = 6-4-3031, 1710 End Yoke 7 = 6-4-3461 X, 1710 End Yoke with Slinger 8 = 6.5-4-1971, 1810 End Yoke 9 = 6.5-4-2831X, 1810 End Yoke with Slinger X= 5-4-4751X, 1610 End Yoke with Slinger Y = 6-1-1481, 1710 Series Flange

WEIGHT - 500 lbs.

10

VERTICAL MOUNTED

LUBRICANT LEVEL

Oil Capacity -

11 Pints Approx.

Oil Level l'k---Piug

HORIZONTAL MOUNTED

Oil Level Plug

18.062 (458.774)

RECOMMENDED LUBRICANTS

TEMPERATURE GRADE TYPE Above 0° F SAE 30, 40. or 50 Heavy Duty Engme Oil Meet111g MIL-L-2104C or Mil-L-46152

Below oo F. SAE 30 NOTE: OilS Meetmg MIL-L-2104B Oi MIL-L-45199 Are Also Acceptable

Above oo F SAE 90 Straight Mineral Gear Oil - R & 0 Type

Below oo F SAE 80

791

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792 MODEL NUMBER CONSTRUCTION - REMOTE MOUNT

792 1 M 2 M 3 M 4 F

Basic Model _________ T..I r Upper Rear Output-------�­*See flange listing below 0 thru 9, P, X, Y, N

Upper Rear Output ----------' Shifter options M = Manual Shift with switch E = Air Shift with switch L = Less Shifter

Lower Rear Output------------' *See flange listing below 0 thru 9, P, X, Y, N

Lower Rear Output -------------� Shifter options M = Manual shift with switch E =Air shift with switch L = Less Shifter

UPPER FRONT

OUTPUT

LOWER FRONT INPUT

*FLANGE and END YOKE LISTING N = No output (Blanked off) P =No flange, output (Paper sleeve) 0 = 5-1-2541, 1610 Series Flange 1 = 5-1-4641X, 1610 Series Flange with Slinger 2 = 6-1-1731, 1710 Series Flange 3 = 6-1-4091X, 1710 Series Flange with Slinger

L_ Forced Lube= F. CW Forced Lube = G, CCW

......._ ______ Upper Front Output *See flange listing below 0 thru 9, P, X, Y

'--------- Upper Front Output Shifter Options M = Manual shift with switch E = Air shift with switch

....._-------- Lower Front Input *See flange listing below 0 thru 9, P, X, Y

NOTE: CW Input Pump= 378889-1 (F) CCW Input Pump= 378853-1 (G)

UPPER REAR

OUTPUT

LOWER REAR

OUTPUT

4 = 6.5-1-481, 1810 Series Flange 5 = 6.5-1-1471X, 1810 Series Flange with Slinger 6 = 6-4-3031, 1710 End Yoke 7 = 6-4-3461X, 1710 End Yoke with Slinger 8 = 6.5-4-1971, 1810 End Yoke 9 = 6.5-4-2831X, 1810 End Yoke with Slinger X= 5-4-4751X, 1610 End Yoke with Slinger Y = 6-1-1481, 1710 Series Flange

WEIGHT - 520 lbs.

12

VERTICAL MOUNTED

LUBRICANT LEVEL

Oil Capacity -11 Pints Approx.

Oil Level �mit--Plug

HORIZONTAL MOUNTED

16.156 (41 0.362)

25,625 (650.875)

RECOMMENDED LUBRICANTS

TEMPERATURE GRADE Above 0' F. SAE 30. 40, or 50 Below 0' F. SAE 30

Above 0' F. SAE 90 Below 0' F. SAE 80

TYPE Heavy Duty Engine Oil Meeting MIL-L-2104C or MIL-L-46152 NOTE. Oils Meeting MIL-L-2104B or MIL-L-45199 Are Also Acceptable

Straight Mmeral Gear Oil - R & 0 Type

792

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DISCONNECTS FOR SPICER® HEAVY-DUTY TRANSFER CASES

The new disconnect requires air to both engage and disengage the output. A detent is added on the shifter spool to maintain position if air supply is lost. There is also a manual shift option available for this new design with an indicator light switch being standard on both. The line drawings illustrate both options in detail.

The controls inside the cab will need to be a 4-way valve so that air can be supplied to either side of the piston in the dis­connect. The indicator light switch needs to be wired from the battery (or another source) to one terminal and also to a light in the cab. The light should be "ON" when the disconnect is engaged. Air pressure to shift is 40 PSI minimum while the manual requires a pull of 125 lbs. at the spool end.

WM782A CONTROL

VALVE

EXHAUST

AIR SHIFT W/INDICATOR SWITCH

( True location of air shift control parts and detent

True location of "Shift" indicator switch

Amount of throw required to engage or disengage .875

MANUAL SHIFT W/INDICATOR SWITCH

TRANSFER CASE LUBE PUMPS Spicer Heavy Axle Division will analyze your application requirements to determine proper utilization of transfer case lube pumps.

738 A, 8, C, D, or E: OPTIONAL EQUIPMENT The lube pump is an option on the above transfer cases. When input to the transfer case is less than 1000 RPM (con­tinuous) a lube pump is recommended. Use of a lube pump allows the transfer case to operate at 300 RPM minimum (continuous) . Pump rotation is determined by viewing rotation at input shaft of pump.

LOWER FRONT OUTPUT

UPPER REAR OUTPUT

LOWER REAR OUTPUT

Transfer cases with a "G" at the end of the model number must have input rotation as shown. (Model 738 A, B, C, D, or E.)

Opposite rotation input requires an "F" pump.

784, 785, 791 , and 792: STANDARD EQUIPMENT The lube pump is standard equipment on the above models due to their heavy duty use as stationary power-take-offs. The lube pump direction of rotation still must be signified at the end of the model number.

AS VIEWED FROM REAR OF VEHICLE

Input from engine to either shaft for 784

UPPER REAR OUTPUT

LOWER REAR OUTPUT

Transfer cases with an "F" at the end of the model number must have input rotation as shown. (Models 784, 785, 791 and 792.)

Opposite rotation input requires a "G" pump.

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ORIENTATION OF MOUNTING HOLES TO INPUT AND OUTPUT CENTER LINES FOR TRANSFER CASE

5.000

,__-4.500 5/8-11 UNC 1.250 DEEP

7.000

I I \ '

27.312

....... _- -----

� ' .

OTHER DRIVES

Spicer® transfer cases are engineered for applications in many industries where mobile and/or stationary power transmission is used.

Wherever gear reduction is required, we have the right unit or we can cus­tom design one to fit your needs.

Put our engineering and design knowledge to work for your application by contacting your locai·Spicer Sales Representative.

PERFORMANCE ASSURANCE Rated torque and speeds of our products are provided in current catalogs to assist the buyer in selecting the proper product. In addition, application assistance is offered by our engineers for guidance to the buyer in selection of a catalog product and for design and application of custom designs. Since the actual performance characteristics of all our products in the buyer's application is the responsibility of the buyer, performance assurance is usually accomplished through manufacture of a prototype by us, and a test or qualification program on the part of the buyer.

HEAVY EQUIPMENT DRIVES WARRANTY Dana Corporation, Spicer Heavy Axle Division, guarantees all its products will leave the factory in good condition. Dana Corporation warrants its Transfer Cases against defects in workmanship and materials for a period of 180 days or 1500 hours whichever occurs first, from the time (not to exceed two (2) years) the product is placed in service. Adjustments under this warranty will be made only after completion of inspection of the part or product. Our liability under the warranty shall extend only to the replacement or correction of any defective part or product determined by our inspec­tion as not conforming to this warranty. All material must be returned freight prepaid.

This warranty shall not apply to any product which shall have been repaired or altered without our knowledge and con­sent or operated or installed contrary to our instruction or subjected to misuse, improper maintenance or is damaged by accident or negligence.

THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND THERE ARE NO OTHER WARRANTIES THAT EXTEND BEYOND THIS EXPRESS WARRANTY.

Dana Corporation, Spicer Heavy Axle Division, reserves the right to discontinue models or to change specifications at any time without notice. No discontinuance or change shall create any liability on the part of the Dana Corporation in respect to its products in the hands of its customers or products on order not incorporating such change even though delivered after any such change.

Specifications, descriptions and illustrative material contained herein were as accurate as known at the time this publication was approved for printing. Dana Corporation reserves the right to discontinue models at any time or change specifications or design without notice or without incurring obligation.

DANA CORPORATION SPICER HEAVY AXLE DIVISION

P.O. Box 2229 • Fort Wayne, Indiana 46801 21 9-482-8440

For more information, contact: DANA CORPORATION SPICER OFF-HIGHWAY AXLE DIVISION P.O. Box 2424 Fort Wayne, IN 46801 Tel: (219) 481-3174 Fax: (219) 481-3165

APPLICATION POLICY Capability ratings, features and specifications vary depending upon model, type of application and type of service. Application approvals must be obtained from Spicer. Spicer specifications are subject to change without notice.

SOHAD-H201-12/94-2M