SPECIFICATION OF PM 5 - johnwilkiepms.co.uk · 4 Fourdrinier forming section with dandy roll 5...

John Wilkie Paper Mill Services Ltd Registered office: Maryfield St Fillans Perthshire UK PH6 2NF

Telephone 0044(0)1764 685267 fax 0044(0)1764 685395

Mobile 0044(0)7967 726501

e-mail: [email protected]

John Wilkie Paper Mill Services Ltd 1

Registered in Scotland: number SC254554

SPECIFICATION OF PM 5



LAYOUT OF SALES SPECIFICATION

1 Machine main data

2 Stock preparation + approach system / water cleaning + chemicals

3 Headbox step diffuser with PE tank

4 Fourdrinier forming section with dandy roll

5 Press section with Nipco roll

6 Pre-dryer section, 1. pre-dryer group

7 Pre-dryer section, 2. and 3. pre-dryer group

8 Yankee cylinder with protective felt and dryer fabric over yankee cylinder

9 Post-dryer and cooling section with silent drive system

10 3-roll hardnip calender with air cooling (1 nip process)

11 Winding drum roller (Pope) with magazine for 4 tambours

12 QCS + PCS

13 Spare rolls for entire machine (quantity corresponds to the status on 25 September 2012).

14 Spare machine clothing (status after machine has been shut down)

15 Accessories / auxiliary units

16 Technical documentation

17 Laboratory Equipment available at the mill



1 MACHINE MAIN DATA

Machine type Fourdrinier wire paper machine with dandy roll and yankee cylinder

Machine version Right-hand machine (drive on right in paper running direction)

Longitudinal cross section of PM4

Detailed drawing no. P309-F104 (CPG no. 7219/7-58.5)

Wire width (fourdrinier wire) 3,700 mm

Daily production (capacity) max. 190 t/d

Daily production (capacity) mixt. 130 t/d

Grammage weight range 35 - 110 g/m²

Paper grades One-sided, smooth coated base papers for:

Flexible packaging (consumer goods)

Digital imaging (inkjet, thermal sublimation)

Silicone base papers (industrial release)

Uncut working width 3,200 - 3,340 mm

Paper web width at the roller 3,200 mm (max. 3,340 mm)

Machine speed 130 - 700 m/min

Design speed 800 m/min (new parts)

Drive type Multi-motor drive (Selma/MultiDrive)

Mains voltages 230/400 V / 50 Hz (low voltage)

3.3 kV / 50 Hz (medium voltage)

Control voltages 230 V / 50 Hz / 24 V/DC

Manufacturer ESCHER WYSS (now VOITH)

Year of manufacture (original)

1959

Conversions / upgrades 1982 ESCHER WYSS (S-roll, protective felt/yankee cylinder)

and enhancements 1984 ESCHER WYSS (headbox step diffuser)

1987 KUFFERATH (dandy roll Ø 1500 mm)

1988 ESCHER WYSS (wire section and press section)

1988 SULZER (Turbair)

1992 MEASUREX (process control system, first acquisition)

1992 ESCHER WYSS (post-dryer section with silent drive)

1992 ESCHER WYSS (conversion of dryer section)

1992 ESCHER WYSS (VOITH dryer fabric running controller)

1992 VÖGELE (centralised lubrication with pressure oil station)

1992 ANDRITZ (hood for yankee cylinder and dryer section)

1992 VIB (steam and condensate system)

1993 ESCHER WYSS (cross profile control for headbox)



Conversions / extensions

and enhancements

1994 BELL-ESCHER WYSS

(cantilever structure for protective felt/yankee cylinder)

1996 MEASUREX (process control system)

1996 FINCKH (pressure grader, model 3)

1996 VARIOUS (automatic stock preparation)

1996 SUNDS (tapered cone refiner)

1999 SULZER (replacement water filter system)

1999 ABB (mixing pump pressure increase)

1999 KRAFFT (dryer fabric guide rolls with bearings)

2000 PENTA-ELECTRIC/HONEYWELL

(temperature monitoring of guide rolls)

2000 VALMET(Winding drum roller/Pope roller)

2000 LESER (steam/safety valve with pneumatic control)

2000 FAG (pedestal bearing on drive side of yankee cylinder)

2003 VOITH (oscillating doctor on dryer cylinder no. 15 and slack cable sheave)

2003 FINCKH (horizontal grader, model 1 E)

2004 PARSYTEC (rail inspection with colour marker)

2004 LAMORT (doctor equipment for calender)

2004 PAMA (cable tensioners for cable guide)

2005 JUD (protective felt tensioner for yankee cylinder)

2005 TROAX (guarding housing for dryer section)

2005 JUD (Felt running controller for 1. and 2. press felt)

2005 MWN (first cover for suction couch roll, stainless steel)

2006 KRAFFT (wet felt guide rolls with bearings)

2005 BEMATEC (magnetic separator, Magnitrap®2000 12")

2007 VOITH (replacement control for suction press roll and Nipco roll)

2007 JUD (felt tensioners for press section)

2007 KRÄMER (replacement walkways for wire and press sections)

2007 JÄGER (new coating of yankee cylinder)

2007 MWN (second cover for suction couch roll, stainless steel)

2008 IBS (installation of oscillating doctor units VTP)

2008 VOITH (refurbishment/repairs of headbox)

2008 PMS (edge injection system with nozzle adjustment)

2008 ROPTEC (Smart Adviser)

2010 EGGER (optimisation of stock preparation pumps)

2011 VOITH (replacement of underlip and slice on headbox)



2 STOCK PREPARATION + APPROACH SYSTEM

R & I – Stock preparation diagram No. F-200 (CPG no. 7594/7-47)

R & I – Approach system diagram No. F-201 (CPG no. 7595/7-53)

2 stock pulpers with infeed conveyor

Manufacturer: KERAG, usable capacity 16 m3,

year of manufacture 1957

1 tapered cone refiner Manufacturer: BOLTON EMERSON CLAFLIN, size 202,

Year of manufacture 1970 (including replacement assemblies)

4 flat cone refiners Manufacturer: SUNDS, type CONFLO REFINER JC-01, year of manufacture 1995/1996 (including replacement assemblies)

6 deflakers Manufacturer: ESCHER WYSS,size E 1K

Year of manufacture 1958/1959/1970 (including replacement assemblies)

1 deflaker (Optifiner) Manufacturer: METSO, model DF-00 (Optifiner), year of manufacture 2005 (including replacement assemblies)

1 waste pulper Manufacturer: KERAG, usable capacity 8.3 m3,


1 horizontal grader Manufacturer: FINCKH, model (size) 3, year of manufacture 1996

1 horizontal grader Manufacturer: FINCKH, model (size) E, year of manufacture 2003

1 magnetic separator Manufacturer: BEMATEC, type Magnitrap®2000 12", year of manufacture 2005 (NW300)

1 curved wire Manufacturer: FINCKH, type 25‚ year of manufacture 1975

2 lime tanks Manufacturer: BRESCHAN, year of manufacture 1989

1 mixing pump Manufacturer: KARHULA/SULZER/ABB, year of manufacture 1969/1999

1 set of various stock and water pumps

Manufacturers: EGGER, SULZER, BRAN & LÜBBE etc

WATER CLEANING + CHEMICALS

R & I - diagram No. F-202 (CPG no. 7596/7-51)

1 starch cooker Manufacturer: AVEBE, usable capacity 2.4 m3,


1 set of various stock and water pumps

Manufacturers: EGGER, TURO, SULZER etc



3 HEADBOX STEP DIFFUSER WITH PE TANK

Type 222-04 (4 rows of holes)

Manufacturer ESCHER WYSS

Year of manufacture 1984

Discharge width 3,500 mm

Maximum throughput 8,070 l/min

Minimum throughput 3,100 l/min

Stock density 0.35 - 0.90 %

Spindle pitch (lip) 100 mm

Number of spindles (lip) 34

Material Welded construction of mild steel, parts in contact with stock are plated with stainless steel (DIN material no. 1.4571, electropolished)



4 FOURDRINIER FORMING SECTION WITH DANDY ROLL

Design Fourdrinier, type 13 F



M - M machine frame (GE) 4,050 mm

M - M roll bearing housings (LE) 4,150 mm and 4,350 mm

M - M foundation rail (FE) 4,350 mm

Wire height from foundation rail 2,400 mm

Wire dimension (fourdrinier) 30,750 x 3,650 mm (max. 8 N/mm)

Frame design Cantilever system

Material Mild steel plated with stainless steel (DIN material no. 1.4571)

1 breast roll (wire drive roll)

Ø 612 x 3,750 mm BL (rubberized SCHÄFER ROLLS with breast roll assistance)

1 suction couch roll (single zone 200 mm)

Ø 762 x 3,950 mm ML (manufacturer: ESCHER WYSS, stainless steel sleeve KCR-110)

1 wire drive roll (breast roll) Ø 612 x 3,750 mm BL (rubberized SCHÄFER ROLLS)

1 wire tensioning roll with drive Ø 423 x 3,750 mm BL (rubberized SCHÄFER ROLLS)

1 wire tensioning roll Ø 423 x 3,750 mm BL (rubberized SCHÄFER ROLLS)

1 wire regulating roll Ø 423 x 3,750 mm BL (rubberized STOWE WOODWARD)

1 wire guide roll Ø 423 x 3,750 mm BL (rubberized STOWE WOODWARD)

2 automatic wire tensioners Manufacturer: ESCHER WYSS (DIN material no. STG 1.4552)

1 mechanical wire controller Manufacturer: SCHWARK (type SKR 8 ZH = 500 mm)

1 wire table 400 x 3,800 mm (1. + 2. wire bars of composite ceramic)

2 hydrofoil boxes 700 x 3,800 mm (5 hydrofoils of composite ceramic)

2 vacufoil boxes 537 x 3,800 mm (5 vacuum foils of composite ceramic)

2 vacufoil boxes 537 x 3,800 mm (11 vacuum foils of composite ceramic)

1 vacufoil box 537 x 3,800 mm (11 vacuum foils of plastic)

1 dandy roll Ø 1,500 x 3,800 mm rail length (manufacturer: KUFFERATH)

1 splash guard roll with drive Ø 300 x 3,900 mm (rubberized STOWE WOODWARD)

5 flat suction boxes 380 x 3,850 mm (suction box coating of composite ceramic)

1 suction system for flat suction boxes

With 6 measuring points, max. 4 m WS (manufacturer: WIEDENMANN)

1 shaking rack with PIV gearbox Type P 5000 (manufacturer: ESCHER WYSS), (max. mass which can be shaken is 5,000 kg, lift 0 – 25 mm, depending on speed, and with separate, electrically driven oil supply)



5 PRESS SECTION WITH NIPCO ROLL

Design 3-roll Nipcombi press (double nip compact press with Nipco roll/2. press nip)




M - M felt guide roll bearing housing (LE)

4,350 mm

M - M foundation rail (FE) 4,150 mm (M - M inner groove)

M - M main stands from CL FS 4,025, TS 3,275 mm

Material Mild steel, clad with stainless steel

1 central roll

Ø 1, 055 x 3, 650 mm BL (rubberized SCHÄFER ROLLS and with oscillating doctor unit)

1. PRESS / PICK-UP FELT

Felt dimension (absorption felt) 17,300 x 3,700 mm (driven felt pull, 3.0 - 3.5 kN/m)

1 suction press roll, 3-zoned Ø 855 x 3,950 mm BL (rubberized STOWE WOODWARD) (pick-up roll, max. line pressure of 1. press nip 63 N/mm)

1 spreader roll Ø 170 x 4,050 mm BL (rubberized Robec rolls)

2 felt guide rolls Ø 304 x 3,900 mm BL (rubberized SCHÄFER ROLLS)

1 felt regulating roll Ø 304 x 3,900 mm BL (rubberized SCHÄFER ROLLS)

1 felt tensioning roll Ø 304 x 3,900 mm BL (rubberized STOWE WOODWARD)

1 automatic felt tensioner Type TL 506-X, stainless design (manufacturer: JUD)

1 automatic felt controller Type SR-654-X, stainless design (manufacturer: JUD)

1 Uhle box 140 x 320 x 3,600/3,900/4,140 mm (with ceramic bars)

2. PRESS FELT

Felt dimension (2. press felt) 16,200 x 3,650 mm (driven felt pull, 3.0 - 3.5 kN/m) (max. line pressure of 2. press nip 100 N/mm)

1 press roll (Nipco type F, grooved)

Ø 545 x 3,650 mm BL (rubberized and grooved, VOITH Paper)

3 felt guide rolls Ø 304 x 3,900 mm BL (rubberized SCHÄFER ROLLS)

1 felt tensioning roll Ø 304 x 3,900 mm BL (rubberized STOWE WOODWARD)

1 felt regulating roll Ø 304 x 3,900 mm BL (rubberized SCHÄFER ROLLS)

1 paper guide roll with drive Ø 304 x 3,900 mm BL (rubberized SCHÄFER ROLLS)

1 automatic felt tensioner Type TL 506-X, stainless design (manufacturer: JUD)

1 automatic felt controller Type SR-654-X, stainless design (manufacturer: JUD)

1 Uhle box 140 x 320 x 3,600/3,900/4,140 mm (with ceramic bars)



6 PRE-DRYER SECTION, 1. PRE-DRYER GROUP

Frame design Operator side, L frame of cast iron (with coat of paint)

Drive side, gear box of cast iron (with coat of paint)

Manufacturer KMW (now METSO)



M - M roll bearing housings (LE) 4,150 mm

M - M bearing housing of infeed roll

4,300 mm


Dryer fabric dimension 1. pre-dryer group above

19,100 x 3,650 mm (driven pull, 2.0 - 2.5 N/mm)

Dryer fabric dimension 1. pre-dryer group below

21,900 x 3,650 mm (driven pull, 2.0 - 2.5 N/mm)

1 infeed roll Ø 620 x 3,687 mm BL (roller bearing mounted)

4 dryer cylinders (nos. 1 - 4) Ø 1,500 x 3,620 mm ML (roller bearing mounted)

with rotating siphons and Kempster sealing heads

Bearing housings equipped with recirculating oil lubrication

with electrically oscillating doctor units

max. permitted operating pressure, 6.0 bar/overpressure

(water test pressure 9.0 bar/overpressure)

regular inspection by VSTI

(Swiss Association for Technical Inspection)

2 dryer fabric guide rolls Ø 325 x 3,590 mm BL (without covering)


2 dryer fabric regulating rolls Ø 292 x 3,850 mm BL (without covering)

2 dryer fabric tensioning rolls Ø 319 x 3,850 mm BL (without covering)

1 paper guide roll with drive Ø 300 x 3,650 mm BL (rubberized SCHÄFER ROLLS)

1 pneumatic wire running controller

Type SR-694-S (manufacturer: JUD,below)


Type HDU-2 (manufacturer: VOITH, above)

2 hydraulic wire tensioners Manufacturer: KMW (now METSO)

1 cable guide 2 cable guides with automatic transfer and pneumatic cable tensioner (manufacturer: PAMA)



7 PRE-DRYER SECTION, 2. AND 3. PRE-DRYER GROUP

Frame design Operator side, A-stand frame of cast iron (with coat of paint), manufacturer: ESCHER WYSS (now VOITH)

Drive side, two-part gear box of cast iron (with coat of paint), manufacturer: KMW (now METSO)

Year of manufacture / operator-side frame

1959 / ESCHER WYSS (now VOITH)

Year of manufacture / gear box 1970 / KMW (now METSO)





25,000 x 3,650 mm (driven wire pull, 2.0 - 2.5 N/mm)










max. permitted operating pressure 3.0 bar/overpressure




Dryer cylinder no. 15 with electrically oscillating

doctor unit and slack cable sheave for the cable guide (group gap)


1 dryer fabric guide roll Ø 292 x 3,850 mm BL (without covering) (with flange bearing)



1 paper guide roll Ø 304 x 3,590 mm BL (rubberized SCHÄFER ROLLS)

3 pneumatic wire guides Type HDU-2, manufacturer: VOITH


Type SR-694-S,manufacturer: JUD (2. pre-dryer group below)

4 mechanical wire tensioners Type S = 3600, manufacturer: ESCHER WYSS

1 cable guide 2 cable guides with automatic transfer and pneumatic

cable tensioner (manufacturer: PAMA)



8 PROTECTIVE FELT AND DRYER FABRIC OVER YANKEE CYLINDER

Frame design Stand frame of cast iron (with coat of paint)



M - M stand 4,500 mm (foundation rails with 3 grooves)

M - M yankee cylinder bearing housing

4,600 mm




Clear foundation gap width 3,900 mm

Frame design for protective felt Cantilever system

Material Mild steel (with coat of paint)

1 yankee cylinder Ø 4,500 x 3,800 mm BL

with rotating siphon and ESCHER WYSS sealing head






1 high-performance nozzle hood (2-part)

Manufacturer: ANDRITZ, type DUO SPEZIAL-G, year of manufacture 1993

(heating by means of natural gas, temperature / blowing air 220 °C,

design rating 250 °C, with shut-down device by means of electric spindle drive, shut-down distance 80 mm)

PROTECTIVE FELT ON YANKEE CYLINDER

Protective felt dimension 8,000 x 3,650 mm (driven felt pull 3N/mm)

1 protective felt press-on roll (S roll) Ø 474 x 3,800 mm BL (rubberized SCHÄFER ROLLS)

1 protective felt tensioning roll (spiral)

Ø 332 x 3,850 mm BL (rubberized SCHÄFER ROLLS)

1 protective felt guide roll Ø 334 x 3,850 mm BL (rubberized SCHÄFER ROLLS)

1 protective felt regulating roll Ø 292 x 3,850 mm BL (without covering)


2 paper guide rolls Ø 300 x 3,590 mm BL (rubberized SCHÄFER ROLLS)

1 automatic protective felt controller

Manufacturer: JUD (rubber bellows system)

1 automatic felt tensioner Type TL-506-S, standard steel, manufacturer: JUD



DRYER FABRIC OVER YANKEE CYLINDER

Dryer fabric dimension 31,000 x 3,650 mm (driven wire pull 2.5 - 3.0 N/mm)


1 dryer fabric guide tensioning roll Ø 348 x 3,850 mm BL (without covering)


1 dryer fabric guide regulating roll Ø 292 x 3,850 mm BL (without covering)

2 paper guide rolls with drive Ø 304 x 3,590 mm BL (rubberized SCHÄFER ROLLS)

1 paper guide roll Ø 304 x 3,590 mm BL (rubberized SCHÄFER ROLLS)


Type HDU-2, manufacturer: VOITH

1 electrical wire tensioner Type F-800-684, manufacturer: JUD (dryer fabric)

1 cable guide 2 cable guides with automatic transfer and pneumatic cable tensioner (manufacturer: PAMA)



9 POST-DRYER AND COOLING SECTION WITH SILENT DRIVE SYSTEM

Frame design Operator side, open frame, type BF 3 (with coat of paint)

Drive side, open frame, type BT 3 (with coat of paint)




M - M roll bearing housings (LE)

4,050 mm


Vapour hood, post-dryer section Manufacturer: ANDRITZ, year of manufacture 1993

L = 8.5 m, W = 7.5 m, H = 5.5 m, insulation 100/80 mm

Dryer fabric dimension 1. post-dryer group above


Dryer fabric dimension 1. post-dryer group below









2 cooling cylinders (no. K1 and K2)

Ø 1,500 x 3,620 mm ML (roller bearing mounted)



(water test pressure 6.0) bar/overpressure


6 dryer fabric guide rolls with drive

Ø 292 x 3,850 mm BL (without covering)




2 pneumatic wire running controllers

Type HDU-2, manufacturer: VOITH

3 electrical wire tensioners Type F-800-683, manufacturer: JUD (post-dryer group above)

Type F-800-685, manufacturer: JUD (post-dryer group below)

Cable guide 2 cable guides with automatic transfer and pneumatic cable tensioner (manufacturer: ESCHER WYSS)

Air blow cross feed/striking knives ANDRITZ system (swivelling)



10 3-roll hardnip calender

Frame design Stand frame of cast iron (with coat of paint)



M - M stand (foot) 4,450 mm (foundation rails, with 3 grooves)


M - M bearing housing (calender rolls)

4,210 mm


Clear foundation gap width 3,900 mm (longitudinal machine beam)

Chilled cast roll no. 1 (drive roller) Ø 600 x 3,400 mm BL (roller bearing mounted)

Chilled cast roll no. 2 Ø 400 x 3,400 mm BL (roller bearing mounted)

Chilled cast roll no. 3 Ø 380 x 3,400 mm BL (roller bearing mounted)


Type of operation 1 nip process (only 2 rolls are used)

Profile and temperature control with air blow

1 spreader roll Ø 135 x 3,850 mm BL

Air blow cross feed ANDRITZ system (fixed)



11 WINDING DRUM ROLLER (POPE) WITH MAGAZINE FOR 4 TAMBOURS

Design Winding drum roller with primary and secondary compression

Stand frame Welded construction of mild steel (with coat of paint)

Manufacturer VALMET (now METSO)

Type VALREEL S



M - M winding drum bearing housing (LE)

4,300 mm

M - M foundation rail 4,375 mm (TS with 3 grooves, FS with 2 grooves)


Middle of tambour from machine floor

2,571 mm

Middle of winding drum from machine floor

1,865 mm

Winding drum with cooling system

Ø 1,100 x 3,500 mm BL (roller bearing mounted)

Bearing housings equipped with recirculating oil lubrication, with rotating siphon and Johnson sealing head

Tambours Ø 312 x 3,820 mm BL (steel core, without covering)

Bearing distance 4,300 mm


Max. paper reel diameter 2,200 mm

Web severing during tambour change

VALMET "goose neck" system



12 QCS AND PCS

Quality control system and process control system

MEASUREX, type MXOPEN-SCNR-PROC, year of manufacture 1996

Web inspection PARSYTEC, type HTP-P 4.2, year of manufacture 2004 (with colour marker for 2 colours)



13 SPARE ROLLS (QUANTITY, STATUS AT 25. SEPTEMBER 2012)

FOURDRINIER FORMING SECTION

1 breast roll (wire drive roll) Ø 612 x 3,750 mm BL

1 suction couch roll (single zone 200 mm)

Ø 762 x 3,950 mm ML (manufacturer: ESCHER WYSS, with cover made of stainless steel KCR-110 from MWN)

1 wire drive roll (breast roll) Ø 612 x 3,750 mm BL

1 wire tensioning roll with drive Ø 423 x 3,750 mm BL

1 wire regulating roll Ø 423 x 3,750 mm BL

1 wire guide roll Ø 423 x 3,750 mm BL

1 dandy roll Ø 1,500 x 3,900 mm BL (including replacement webbing)

1 splash guard roll with drive Ø 300 x 3,900 mm (rubberized STOWE WOODWARD)

PRESS SECTION

1 suction press roll, 3-zoned Ø 855 x 3,950 mm BL, (combi-roll/pick-up roll)

1 central roll Ø 1,055 x 3,650 mm BL

1 press roll (Nipco type F, grooved)

Ø 545 x 3,650 mm BL

3 felt guide rolls Ø 304 x 3,900 mm BL

2 felt tensioning rolls Ø 304 x 3,900 mm BL

2 felt regulating rolls Ø 304 x 3,900 mm BL

1 paper guide roll with drive Ø 304 x 3,900 mm BL


GENERAL DRYER SECTION (PRE-DRYER AND POST-DRYER SECTIONS AND COOLING SECTION)

1 dryer cylinder Ø 1,500 x 3,620 mm BL

1 dryer fabric regulating roll Ø 319 x 3,850 mm BL

1 dryer fabric tensioning roll Ø 319 x 3,850 mm BL

2 dryer fabric guide rolls Ø 292 x 3,850 mm BL

1 dryer fabric regulating roll Ø 292 x 3,850 mm BL

4 dryer fabric tensioning rolls Ø 292 x 3,850 mm BL

1 dryer fabric guide roll Ø 292 x 3,850 mm BL (with flange bearing)

2 dryer fabric guide rolls with drive

Ø 292 x 3,850 mm BL

2 paper guide rolls with drive Ø 304 x 3,590 mm BL

3 paper guide rolls Ø 304 x 3,590 mm BL



YANKEE CYLINDER, PROTECTIVE FELT AND DRYER FABRIC OVER YANKEE

CYLINDER

1 protective felt press-on roll (S roll)


1 protective felt tensioning roll (spiral)


1 protective felt regulating roll Ø 292 x 3,850 mm BL (without covering)


1 dryer fabric guide roll Ø 292 x 3,850 mm BL (without covering)

1 dryer fabric tensioning roll Ø 292 x 3,850 mm BL (without covering)

1 dryer fabric guide regulating roll Ø 292 x 3,850 mm BL (without covering)

2 paper guide rolls Ø 304 x 3,590 mm BL (rubberized SCHÄFER ROLLS)


CALENDER

1 calender roll no. 1 Ø 600 x 3,400 mm BL (drive roll)

1 calender roll no. 2 Ø 400 x 3,400 mm BL

1 calender roll no. 3 Ø 380 x 3,400 mm BL

2 spreader rolls Ø 135 x 3,850 mm BL

POPE ROLLER WITH TAMBOUR MAGAZINE


Tambours Ø 312 x 3,820 mm BL (steel core, without covering)



14 REPLACEMENT MACHINE CLOTHING

Fourdrinier Dimension 30.75 m x 3.70 m

Type / Manufacturer / Manufacturing number 1 Geoflex Andritz Kufferath 100’135

1 Primobond Heimbach 316’199

1st press Dimension 17.30 m x 3.70 m

Type / Manufacturer / Manufacturing number 1 Atroplan Heimbach 136’365

1 Atroplan Heimbach 136’366

2nd press Dimension 16.20 m x 3.65 m

Type / Manufacturer / Manufacturing number 1 Atrobond Heimbach 132’199

1 Atrobond Heimbach 136’368

1st pre-dryer group top Dimension 19.10 m x 3.65 m

Type / Manufacturer / Manufacturing number 1 Secolink Heimbach 317’698

1 Secolink Heimbach 131’043


1st pre-dryer group bottom Dimension 21.90 m x 3.6 m


2nd pre-dryer group top Dimension 25.00 m x 3.60 m

Type / Manufacturer / Manufacturing number 1 Servofine Heimbach 859‘447

1 Secolink Heimbach 864‘438

2nd pre-dryer group bottom Dimension 23.50 m x 3.65m





3nd pre-dryer group top Dimension 18.40 m x 3.65 m



3nd pre-dryer group bottom Dimension 32.70 m x 3.65m



Yankee Cylinder Dimension 31.00 m x 3.70 m


1 Rotherm Rodewisch 729’858

Protective felt (Yankee Cylinder) Dimension 8.00 m x 3.60 m

Type / Manufacturer / Manufacturing number 1 Secoglaze Heimbach 128’969

1 Secoglaze Heimbach 128’971

1 Secoglaze Heimbach 128’972

1 Atroplan Heimbach 133‘122

1 Atroplan Heimbach 133‘123

1st after dryer group top Dimension 33.00 m x 3.60 m



1st after dryer group bottom Dimension 37.00 m X 3.60 m





15 ACCESSORIES / AUXILIARY UNITS

2 Turbair Manufacturer: SULZER, type KRC 8st 52-25, year of manufacture 1968

Atmospheric pressure 725 mm Hg

Pressure in the pressure port (absolute) 10,000 mm WS

Air volume in the pressure port 346 m3

Temperature of this air 112 ° C

Fan speed 7,400 revs/min

Power consumption at the motor coupling 515 kW

1 Turbair Manufacturer: SULZER, type KRC-52-25, 4+3st, year of manufacture 1988

Atmospheric pressure 950 mbar

Pressure in the pressure port (absolute) 96 kPa

Suction port vacuum 29/48 kPa

Temperature of this air 78 / 127 °C

Fan speed 7,000 revs/min

Power consumption at the motor coupling 101/149 kW

Steam and condensate pipes Manufacturer: ESCHER WYSS, year of manufacture 1959

Manufacturer: VIB, conversion and extension 1992

R & I diagram no. P309-F170 (CPG no. 5179/7-60)

-Individually controllable differential pressure for dewatering, with operation and breaking-off in all heating groups

-Adjustable temperature curve for the first 4 cylinders

Oil circulating lubrication system Manufacturer: VÖGELE, tank and pump station, year of manufacture 1992

Central lubrication diagram, CPG no. 7211/7-58

Lubrication diagram, operating side VÖGELE no. 04-4905-3217

(CPG no. 7342/7-58.7)

Lubrication diagram, drive side VÖGELE no. 04-4905-3218

(CPG no. 7341/7-58.7)

Pump output (2 units) 290 lt

Pump pressure 14 bar

Pump output (2 units) 80 l/min

Pump pressure 25 bar

Motor rating 5.5 kW

Tank content (round tank) 3,000 lt



16 TECHNICAL DOCUMENTATION

-Construction plans, forming and reinforcement plans / foundation plans

-Original machine manuals ESCHER WYSS

-Technical documentation (project folders) on the conversions/upgrades carried out.

-Mechanical, hydraulic and electrical schematics

-Official test and acceptance certificates



17 LABORATORY EQUIPMENT

Frank tensile tester: type 81502, serial number 41648, year of purchase 2007.

Frank spectrophotometer (brightness, colour): type 40600 TS, serial number 42008, year of

purchase 2008. (New software, screen and chassis in 2013).

Frank roughness PPS: serial number 41686, year of purchase 2007.

L& W roughness PPS: type 115, serial number 354, year of purchase 1988.

L& W roughness PPS: type 115, serial number 30277, year of purchase 1988.

L& W tear strength Elmendorf: type 09ED (Pendel B), serial number 5055, year of purchase

1985.

Messmer Büchel porosity tester: type BK-113 D, serial number 5266, year of purchase 1996.

RK Print coat printing proofer (Rotagravure) , serial number 68050-3, year of purchase 2000.

Proceq concrete test hammer: type LR, year of purchase 2000.

Frank stiffness Schlenker: type Art. 58660, year of purchase 2005.

Tear strength: two weights for calibration.

Ten Mettler analytical balances: various ranges and resolutions. Please ask for details.

Emtec wet elongation tester: type WSD 01, serial number 01-15-23, year of purchase 2005.

Valley beater (two stator knives): serial number 1987-02 code 10, year of purchase 1987.

Hach-Lange spectrophotometer water analysis CSB): serial number 680791, year of purchase 1996.

Salvis Climate chamber for plate count:): type BSW 120 EKK or BSW 270 EKK, year of purchase 1980.

Fesago neocarminsolution (13 litres): type W, year of purchase 2012.

Fesago neocarminsolution (4 litres): type OB, year of purchase 2012.

Hach-Lange water analysis TOC-X5 Rüttler: type LQG 148.99.00001, serial number 1141887, year of purchase 2004.

Mecag autoclave: type 23, serial number 1232015, year of purchase 2001.

Lovibond thermostat chamber water analysis BSB5, type 2 3093 4, serial number 118750104, year of purchase 2004.



THIS INFORMATION IS THE TITLE OF JOHN WILKIE PAPER MILL SERVICES

LTD AND SHOULD NOT BE COPIED OR FORWARDED TO A THIRD PARTY

WITHOUT CONSENT. FOR YOUR GENERAL INFORMATION WE HAVE TO

INTIMATE THE FOLLOWING TO YOU:

This schedule has been prepared solely for the guidance of prospective

purchasers and does not constitute (and at no time shall be deemed to

constitute) an offer or contract or any part of an offer or contract. Additionally,

no warranty is given to the accuracy of any measurements, specifications or

other details whatsoever given within this schedule.

Whilst every reasonable effort has been made to verify any statement,

description, or comment made within this schedule, for the avoidance of doubt

it is emphasised that the purchaser must make their own enquiries and satisfy

themselves.

SPECIFICATION OF PM 5 - johnwilkiepms.co.uk · 4 Fourdrinier forming section with dandy roll 5...

Documents

Transcript of SPECIFICATION OF PM 5 - johnwilkiepms.co.uk · 4 Fourdrinier forming section with dandy roll 5...