Specialists in coated floors and wall systems for the ... · PDF filewall systems for the...

Specialists in coated floors and wall systems for the professional

Pig Industry

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Coating SystemsCoating Systems is a division within the Schippers Group. The Schippers Group has become one of the largest suppliers for the professional intensive livestock industry. With subsidiary companies in The Netherlands, Belgium, Germany, France, Spain, Italy, Great Britain, Denmark, Switzerland, Russia, The Philippines and Canada. In addition, the Schippers Group has a number of partners with whom we work in close cooperation.

Schippers can supply a total package of goods and services to help you to manage your business. We deliver this total package through our specialized divisions. The Coating Systems division contributes to enhancing the hygiene and health status of businesses in the agricultural sector by conserving building materials by using coated floors and wall systems.

Benefits for every sector

Each sector within the livestock industry has its own requirements in building materials and therefore also it has special requirements as far as coatings are concerned. This could be to raise the hygiene status of your farm, to provide a good anti-slip surface for your animals or a combination of the two. Coating Systems will advise you which systems and products are the most suitable for the floors and walls on your farm. So we have prepared the following information sheets for you:

• Coating Systems “Poultry Industry”• Coating Systems “Pig Industry”• Coating Systems “Cattle Industry”• Coating Systems “Food Industry”

These information sheets describe coatings and coating systems which you can apply yourself. We also have a range of products which need to be applied by a Coating Systems certified application contractor.“MSCon Floor systems”This is a leaflet that shows floor systems which can only be applied by Coating Systems’ certified application contractors.

Coating Systems focuses on advising, sales and development of floor and wall coatings. The Specialist in floor and wall coatings for the livestock industry.For product packages, materials applications and application manual visit our website: www.mscoatingsystems.com

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The study was conducted in a livestock building, part of whose floor was treated with an MSE Floorcoat and part was not. A hygienogram was taken in the shed; a total of 24 images were taken, 12 on the untreated concrete and 12 on the treated part. This shows clearly that there are considerably more colony- forming units on the portion of the floor that was not treated with MSE Floorcoat.

Floor (Hygiene) Quality of the floor

Untreated concrete Bad – Very bad

Floor treated with MSE-Floorcaot Good – Very good

Conclusion:

Hygiene graphics show you in an excellent way the state of hygiene of the floor.

Untreated Concrete

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Average score in hygiëne(DGZ Flanders March 2010)

Colony forming Units

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Chemische Resistenz

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The Coating Systems division contributes to bio-security in the livestock industry. Concrete is quite rightly a widely used material in this industry. However, concrete is very susceptible to the effects of acids of all kinds. Also, concrete is a porous material, so it may harbour all kinds of microorganisms.

The ideal solution is to apply an impermeable plastic layer to the concrete. The results of an independent study are shown below.

Prevention is better than cure

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Preparation of the floor

Floors can be prepared in two different ways:

• Chemical preparation by acidfication of the floor.• Mechanical preparation by grinding or blasting the floor.

Proper preparation ensures that the first layer of the coating system is absorbed into the concrete, to achieve the best possible adhesion.

Acidification of the surface with MS CementexMS Cementex is a highly concentrated product with a phosphoric acid base. Following pressure-washing, this will remove the last vestiges of organic residue from the concrete substrate. It will also remove any loose or poor quality cement from the surface of poured concrete floors, thereby ensuring good adhesion.

The following surfaces can be treated with MS Cementex:• Used concrete floors.• New concrete floor with a weak or very weak cement film.• All kinds of wall surfaces (apply MS Cementex with a back-pack sprayer)

Preparation is done as follows:> Clean the surface with a pressure-washer.> Take all necessary safety precautions> Immediately after pressure-washing, apply the MS Cementex with a watering can (dilute 1: 10) 10 L of solution per 10 m2 surface.> Leave to react for 30 minutes.> Wash the surface with copious quantities of water.> The surface must be completely dry before applying the coating.

Mechanical preparation of substratesNew concrete floors are often mechanically finished to ensure the correct surface finish. As a result of this mechanical finishing (power floated or trowelled) a thick hard cement film is created on the concrete surface.

In this case, chemical etching is no longer suitable, you must mechanically grind the surface. The hard film can be removed by grinding with an MS Diamond disc.

Us the MS Diamond disc with an ordinary angle grinder. The life of the disc will depend upon the hardness of the floor, but it should be between 50 m2 and 100 m2.

An MS Diamond disc can be used on the following surfaces:• New concrete floors (power floated or trowelled)• Used concrete floors (use MS Cementex first)• Old and new walls and cement based screeds with a sealed surface.

NB. Before application:• New concrete floors and screeds should be 28 days old.• Plastered walls should be allowed to dry for 10 days per 1 cm of plaster thickness.• Surfaces must be absolutely dry.

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MSE Floor coating 3-layer system

Coating Application rate Application by Apply next component

MSE Primecoat trans 200 - 250 gr/m2

0,65 oz/sq.ft - 0,80 oz/sq.ft Roller

MSE Floorcoat-7001 300 - 400 gr/m2

1 oz/sq.ft - 1,3 oz/sq.ft Roller 16 - 24 hrs after previous component

Mandurax 20-40 2 kg/m2 7,05 oz/sq.ft Sprinkle Immediately after applying MSE Floorcoat

MSE Floorcoat-7001 600 gr/m2 1,95 oz/sq.ft Roller 16 - 24 hrs after previous component

SurfaceMSE Primecoat-trans

MSE Floorcoat-7001Mandurax 20-40

MSE Floorcoat-7001

AcidsMoisture

Microbes

A 3 layer 2 component coating system with excellent chemical and mechanical resistance. For application near both dry and liquid feed stations. Can be applied to solid floors. The addition of Mandurax 20/40 gives a good non-slip surface.

Apply to: Concrete, new and slightly worn slats or solid floors

Follow the preparation instructions on page 4 to ensure good adhesion.Check our website for the application manual and instructional movie. www.mscoatingsystems.com

Floors for Pig FarmsWe recommend the following do-it-yourself flooring systems for weaners, finishing pigs and sows Worn out floors are common in the pig industry, especially in feeding areas.

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MSE Floor coating 2-layer System




Mandurax 20-40 1,5 kg/m2 5,30 oz/sq.ft Scatter over the Surface Immediately after applying MSE Primecoat


Surface

MSE Primecoat-trans

Mandurax 20-40

MSE Floorcoat-7001

AcidsMoisture

Microbes

A 2 layer, 2 components coating system with excellent chemical and mechanical resistance.Apply near feeding troughs, either on solid floors and slats. The difference between this and the MSE Floor coating 3-layer system is the total thickness of the system. The surface layer is the same on both systems

Apply to: Concrete, new and slightly worn slats or solid floors


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MSE Floor coating 1-layer system


MSE Primecoat trans 175 - 200 gr/m2 0,55 oz/sq.ft - 0,65 oz/sq.ft Roller

Surface

MSE Primecoat-trans

AcidsMoisture

Microbes

A single layer, 2 component coating system for chemical and mechanical resistance. To be applied to slats. This single layer system ensures that the slats retain their non-slip properties. It completely seals the pores of the concrete, giving much improved durability.

Apply to: Concrete, new and slightly worn slats and/or floors


Surface

MSE Primecoat-trans

MSE Mortar Forte

AcidsMoisture

Microbes

A 2 layer, 3 component mortar coating with excellent chemical and mechanical resistance. The thickness of at least 5mm makes the coating ideal for very rough floors. Can also be applied to slats.

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Apply to: Concrete, rough to very rough floors

Tip! To spread and smooth the mortar, wet your trowel a little with water using a plant sprayer. This will make the job much easier.

Coating Application Rate Application by Apply next component



Very lightly spread with Mortar granules 300 gr/m2 1 oz/sq.ft Scatter over the surface Immediately after application

MSE Mortar Forte 12 – 20 kg/m2

2,45 ib/sq.ft - 4,1 ib/sq.ft With a trowel 1 - 24 hrs after previous component


MSE Mortar Forte System

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MSE Mortar Forte System

A 2 layer, 3 component mortar coating with excellent chemical and mechanical resistance. This floor has good non-slip properties, but is smooth enough for both sow and piglets.

Apply to: Concrete floors of all kinds




Very lightly spread with Mortar granules

300 gr/m2 1 oz/sq.ft Scatter over the surface Immediately after application

MSE Mortar Forte 12 – 20 kg/m2 2,45 ib/sq.ft - 4,1 ib/sq.ft With a trowel 1 - 24 hrs after previous component

Surface

MSE Primecoat-trans

MSE Mortar Forte

AcidsMoisture

Microbes


Farrowing Pens Pig IndustryFor floors in the farrowing pens we’ve selected the following do-it-yourself systems.




MSE Floorcoat-7001 200 - 300 gr/m2

0,65 oz/sq.ft - 1 oz/sq.ft Roller 16 - 24 hrs after previous component

MS Silver sand 2 kg/m2

7,05 oz/sq.ft Scatter over the surface Immediately after applying MSE Floorcoat


Surface

MSE Primecoat-transMSE Floorcoat-7001

MS Silver sand

MSE Floorcoat-7001

AcidsMoisture

Microbes

A 3 layer, 2 component coating system with excellent chemical and mechanical resistance. To be applied to new-build clean rooms, feed preparation areas and other places where there will be no animals.

MSE Floor coating system

Apply to: •Newtoslightlywornconcretefloors •Screedswithanopenstructure

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Floors in clean rooms and feed preparation areasWe recommend the following flooring systems for clean rooms and feed preparation areas. Hygiene and ease of cleaning are very important for your farm.

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MSE Floorequalcoat-trans 1 - 4 kg/m2

3,55 oz/sq.ft - 14,1 oz/sq.ft Pouring + rolling

MSE Floorcoat-7001 300 gr/m2

1 oz/sq.ft Roller 16 - 24 hrs after previous component

MSE Equalisation System

A 2 layer, 2 component coating system with excellent chemical and mechanical resistance. Useon slightly to medium worn floors. Ideal for hygiene rooms, feed preparation areas and other areas where there will be no animals.

Apply to: •Concrete,slightlytomediumwornfloors. •Neworusedscreeds.

Tip! For a non-slip finish, add about 100 grams MS Silversand to 5 kg of MSE Floorcoat and mix together. Apply normally with a roller.

Surface

MSE Floorequalcoat-trans

MSE Floorcoat-7001

AcidsMoisture

Microbes


Floors in clean rooms and feed preparation areasWe recommend the following flooring systems for clean rooms and feed preparation areas. Hygiene and ease of cleaning are very important for your farm.




Very lightly spread with Mortar granules

300 gr/m2 1 oz/sq.ft scatter over the surface Immediately

MSE Mortar Basic 12 – 18 kg/m2

2,45 ib/sq.ft - 3,7 ib/sq.ft With a trowel 1 - 24 hours after previous component

MSE Gel Finish 350 - 450 gr/m2

1,15 oz/sq.ft - 1,45 oz/sq.ft Wiping and rolling 16 - 24 hours after previous component

A 2 layer, 3 component mortar coating system which has excellent chemical and mechanical resistance. Use for renovating floors of all kinds, including heavy use areas. Apply only in areas where there will be no animals.

Surface

MSE Primecoat-trans

MSE Mortar Basic

MSE Gel Finish

AcidsMoisture

Microbes

Apply to: •Concrete,newtoveryworn •Screedsofallkinds •Tiles


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MSE Mortar Basic Seal System

A 2 layer 2 component coating system with excellent chemical and mechanical resistance. Suitable for different types of areas, available in two standard RAL-colours, RAL 7001 and RAL 9018.

MSE Wallcoating 2 or 3 layer system

Surface

MSE Primecoat-trans

MSE Wallcoat-7001

MSE Wallcoat-7001

AcidsMoisture

Microbes

Apply to: •Prefabricatedconcretepanels,grindorlightlyblast •Pouredconcretewalls,withoutpinholes,otherwise use MSE Wallgel (p 14) •Masonryandgluedwallsofallkinds,aslongas the surface is absorbent.

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Walls in the pigfarmWe recommend the following do-it-yourself systems for walls in various areas of your farm. Choose the system according to the extent in which you want your walls protected or covered.



MSE Wallcoat-7001MSE Wallcoat - 9018

250 - 300 gr/m2

0,80 oz/sq.ft - 1 oz/sq.ft Roller 16 - 24 hours

You may need an extra coat for better coverage on non-absorbent hard surfaces


250 - 300 gr/m2



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MSE Wallcoating 1-layer system



Surface

MSE Primecoat-trans

AcidsMoisture

Microbes

A 1 layer structured 2 componentcoating system with good chemical and mechanical resistance. Apply to walls which need good protection, but where aesthetic appearance is not important

Apply to: •Prefabricatedconcretepanels •Pouredconcretewalls,withoutpinholes, otherwise use MSE Wallgel (p 14)


MSE Wallgel 2-layer System


MSE Wallgel 200 - 500 gr/m2

0,65 oz/sq.ft - 1,65 oz/sq.ft Trowel/Squeegee


250 - 300 gr/m2


Surface

MSE Wallgel

MSE Wallcoat-7001

AcidsMoisture

Microbes

A 2 layer, 2 component coating system with excellent chemical and mechanical resistance. Apply to walls which are damagedor pin holed. The gel will fill pinholes and irregularities. Once applied, the wall can be finished with a coloured coating.

Surface: •Prefabricatedconcretepanels,decideifthisis necessary after blasting •Pouredconcretewalls •Masonryorotherwallswithabsorbentsurfaces

Tip! Apply the MSE Wallgel with a trowel from bottom upwards. Run a rubber squeegee from side to side over the wet Wallgel to fill all cracks and holes.

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MSCon Floor systems“A new floor, from start to finish in one day”Because of the intensive operations of the livestock farm, involving frequent movement of animals, you can choose systems which allow you to complete the whole job in one day. To satisfy this need, MS Coatings Systems have developed the MSCon Floor systems. Application of these floors is done by our certified contractors, and can be used within a few hours. Below is a list of the MSCon Floor systems available to the livestock farming industry. The surfaces vary from coarse, non-slip to very smooth.

MSCon 5000Coloured floor system, seeded with deco chips. Smooth finish. • Clean areas• Liquid feed preparation room.

MSCon 5500Smooth finished non-slip floor, available in 4 different standard colours.• Clean areas• Liquid feed preparation room.• Feed storage areas• Milking robot areas

MSCon 6000A non-slip floor, available in 4 different standard colours.• Pig and cattle walkways.• Milking robot areas• Collection yards

MSCon Mortar ForteNon-slip troweling mortar for thick floors.• Repairs, grouting

MSCon 600Non-slip floor for plastic creep areas in farrowing houses.

Schippers Export B.V.RondDeel12•5531AHBladel The NetherlandsT:0031-(0)497-339774•F:0031-(0)497-339779 [email protected]•www.msschippers.com

Schippers Canada Ltd710252ndStreetBay#18Lacombe,AB•T4L1Y9Phone:1-866-995-7771•Fax:[email protected]•www.schippers.ca

Schippers UK Ltd.Unit37BakewellBusinessPark•CulleyCourtOrtonSouthgate•PeterboroughPE26WATel:01733-370970•Fax:[email protected]•www.msschippers.co.uk

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