Special Fastener Solutions - Hydrobolthydroboltusa.com/assets/Hydrobolt_Brochure_USA.pdf · Special...
Transcript of Special Fastener Solutions - Hydrobolthydroboltusa.com/assets/Hydrobolt_Brochure_USA.pdf · Special...
Special Fastener Solutions
INTERACTIVE CONTENTS:
1 Introduction2 Materials3 Petro-Chemical Fasteners4 Products5 Thread Forms and
Ancillary Processes6 Manufacturing & Quality 7 Experience & Markets8 Contact usCLICK TO GO DIRECTLY TO THE PAGE
PAGE 1 I Introduction
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HYDROBOLT SPECIALIZES IN:
MANUFACTURING OF FULLY TRACEABLE, HIGH INTEGRITY SPECIAL FASTENERS AND MACHINED COMPONENTS.
MANUFACTURING, STOCKING AND DISTRIBUTION OF PETRO-CHEMICAL GRADE STUDBOLT ASSEMBLIES AND FASTENERS.
Hydrobolt has established itself as a market leader, exporting its products worldwide. The company is customer orientated, focusing on what customers require in terms of quality, deliveries, service and competitiveness.
Hydrobolt personnel are hugely experienced in supplying special fasteners and studbolts to the world’s oil and gas and power gen markets working to many different international standards – ASTM, DIN, BS EN, ASME, NORSOK, Werkstoff etc.
Hydrobolt’s fully integrated ERP system ensures full traceability and provides real-time stock control, job scheduling and vision of capacity.
Our vast stocks of fully certifi ed and traceable raw material, semi-fi nished and fi nished goods help reduce lead times and enable Hydrobolt to react quickly to customer requirements.
Key Strengths Quality Deliveries Flexibility International Experience Vast stocksKey Strengths:
● Quality● On-time
deliveries● Management
systems● Quick
turnaround● International
standards● Industry
experience
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PAGE 2 I Materials
MATERIALS
EXOTIC ALLOYS
DUPLEX & SUPER DUPLEX
HEAT RESISTING GRADES
STAINLESS STEELS
PRECIPITATION HARDENED STAINLESS STEELS
CARBON & ALLOY STEELS
NON-FERROUS
• Hastelloy C22/C276 • Inconel 600/625/718/800/925• Monel 400/K500 • Titanium grade 2, 5• Nitronic 50/60 • 660A, B, D
• 32760 (Zeron 100) SA, FG, FLT • 31803 (1.4462)• 32750 • 32550 (Ferralium)• 31254 (254SMO)
• Durehete 950, 1055 • X22CrMoV12.1 (1.4923)• 21CrMoV5.7 • X19CrMoVNbN11.1 (1.4913)• Jethete X19 • B16• Esshete 1250 • 1.7729• Nimonic 80A/90
• 304 • 347• 310 • 410• 316 • 420• 317 • 431• 321 • 904L (Uranus B6)
• 17/4ph (630) • FV520B
• Mild steel • 817M40 (EN24)• 080M40 (EN8) • 826M40 (EN26)• 605M36 (EN16) • AISI 4140• 709M40 (EN19) • AISI 4340
• Hiduron • Phosphor bronze• Marinel • Manganese bronze• Cupro nickel 70/30 & 90/10 • Aluminium bronze• Silicon aluminium bronze • Copper• Aluminium • C63000
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PAGE 3 I Petro-Chemical Fasteners
PETRO-CHEMICAL FASTENERS
BOLT GRADES
NUT GRADES
BOLT & NUT GRADES
ASTM A193/A320 • L43• B6 • B8 class 1 & 2• B7 • B8M class 1 & 2• B7M • B8T class 1 & 2• L7 • B8C• L7M • B8R• B16 • B8S
ASTM A194 • 8• 2H • 8A• 2HM • 8C• 4 • 8M• 6 • 8MA• 7 • 8T• 7M
ASTM A453, A286 ASTM A182, A276, A479• 660A • 31803• 660B • 32760 SA, FG, FLT• 660D
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PAGE 4 I Products
SPECIAL FASTENERS TO SUIT CUSTOMERS’ REQUIREMENTS:
• TO DRAWINGS • IN EXOTIC MATERIALS • TO CUSTOMER SPECIFICATIONS • WITH UNUSUAL THREADS• WITH ADDITIONAL TESTING
PETRO-CHEMICAL FASTENERS AND STUDBOLT ASSEMBLIES FROM STOCK.
PRODUCT TYPES
BOLTS AND SETSCREWS
SOCKET SCREWS
STUDBOLTS
NUTS
ENGINEER STUDS
WASHERS
Normal and heavy series ANSI B18.2.1 DIN 931 933 BS 1083 1768 1769 3692ISO 4014 4017
Socket capscrews 1936 & 1960 series, socket setscrews ANSI B18.3DIN 912 913 916 6912 BS 2470 4168ISO 4762
ANSI B16.5DIN 975 976 BS 4882
Normal and heavy series ANSI B18.2.2DIN 934 BS 1083 1768 1769 3692ISO 4032
DIN 938 939 2510BS 2693
Flat Tab Spring Special designs
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PAGE 5 I Thread Forms and Ancillary Processes
THREAD FORMS
All fasteners can be supplied with the following thread forms:Metric Course UNC BSW ACMEMetric fi ne UNF BSF UN8 UNS
HEAT TREATMENT
COATINGS
Quenching and tempering Thru Hardening Normalizing Solution Annealling Nitriding Precipitation HardeningCase Hardening
Zinc Xylar/XylanZinc Nickel MolykoteHot Dip Galv SherardizingPTFE/Xylan/Tefl on CadmiumPhosphate
ANCILLARY PROCESSES
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PAGE 6 I Manufacturing and Quality
MANUFACTURING & QUALITY
QUALITY ASSURANCE
Hydrobolt is LRQA approved to BS EN ISO9001:2000. The system ensures quality control is maintained throughout all stages of production. Hydrobolt prides itself on quality controls that ensure products are fully compliant to customer requirements.
CERTIFICATION
The following levels of certifi cation are available:● Certifi cate of conformity● Certifi cates to
BS EN 10204 2.1, 2.2, 3.1● Independent inspection to BS EN 10204 3.2● Inspection bodies LRQA,
ABS, DNV, BV
ADDITIONAL TESTING:
● MPI● Dye Pen● UT● PMI● Mechanical● Impacts● Chemical analysis
Hydrobolt has an extensive, modern in-house manufacturing facility.
THE RANGE OF MACHINERY CONSISTS OF:
● CNC lathes● CNC milling machines● Hot forges● Thread rolling● Capstans
● Semi-automatic lathes● Centerless grinding● Automatic saws● Tapping machines● Single point screw
cutting machine
MANUFACTURING CAPACITY RANGES FROM:M1.6 (1/16” dia) to M180 (7” dia) in any length.
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PAGE 7 I Experience and Markets
EXPERIENCE AND MARKETS
Hydrobolt supplies products to industries demanding safety and quality critical products:
● Oil & Gas● Petro-chemical● Power generation● Offshore● Nuclear● Defence● Heavy engineering● Automotive
Plant and equipment our products are used in include:
● Turbines● Subsea equipment● Boilers● Valves and Actuators● Pumps● Wellheads● Nuclear reactors● Heat exchangers● Pipework fabrications● Offshore cranes● Racing cars● Bridges● Pressure vessels● Filters● Mining equipment● Diesel engines
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HYDROBOLT USAContact: Daniel Fellows
T: +1 713 438 7791E: [email protected]: dan.fellows.studboltW: www.hydroboltusa.com