Specfication for Pipes

Doc No: JKPM/DOC/M/001 of 42 R0

PIPING SPECIFICATIONS – SN10

1 PIPE

1.1 Material Grade : Austenitic stainless steel pipes - Grade 304

1.1.1 Specification : ASTM A 312 TP 304/SS 2333 up to 200 NB

ASTM A 358 Class II for 250 NB and above.

1.1.2 Process of manufacture : ERW

1.2 Dimensions : DIN 2448 / ANSI B 36.19 / ISO 4200

1.3 Wall Thickness : As Per Pressure Rating Standards

Also refer Table

1.4 Tolerances : ASTM A 312/ ISO 1127

1.5 End Preparation : Bevelled end shall be square to axis

1.6 Type of weld : Use Butt-weld joints for all sizes

1.7 General All pipes shall be supplied in random lengths of 6 m.

All pipes shall be supplied with ends protected by plastic caps.

2 PIPE FITTINGS

2.1 Type of Fittings2.1.1 Elbows : Long radius (1.5 * Diameter)2.1.2 Reducers : Concentric/Eccentric2.1.3 Tee : Equal/Unequal2.2 Material Grade : Wrought Austenitic stainless steel – Grade 304/SS 2333

2.3 Specification : ASTM A 403 WPW 304/SS 2333


2.4 Dimensions & end preparation- Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251 -

Fittings (screwed) : As per ANSI B 16.11/ISO 5251- Fittings (socket) : As per ANSI B16.11/ISO 5251


Also refer Table


2.7 Wall Thickness Table.

Nominal OD Pipe Elbow Cap Reducer TeeSize DIN EN10220 DIN 2605 DIN 2617 DIN 2616 DIN 2615 ( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 2.6150 168.3 2 2.6 2 2.6 2.6200 219.1 2 2.9 2 2.9 4.5250 273 2 2.9 2 2.9 5300 323.9 2.6 3.0 2.6 2.9 5.6350 355.6 2.6 3.2 2.6 3.2 5.6400 406.4 3.2 4 3.2 3.2 6.3500 508 4 6.3 4 4 11600 610 5 6.3 5 5 12.5700 711 5 7.1 5 5 12.5800 813 6.3 8 6.3 8 12.5900 914 8 10 8 10 12.51000 1016 8 10 8 10 -1200 1220 10 12.5 10 12.5 -


1 PIPE








Also refer Table






2 PIPE FITTINGS







Also refer Table 2.7



Nominal OD Pipe Elbow Cap Reducer Tee

SizeDIN EN 10220 DIN 2605 DIN 2617 DIN 2616 DIN 2615

( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 4150 168.3 2 2.6 2 2.6 4200 219.1 2 4.5 2 2.9 6.3250 273 3.2 5 3.2 3.0 6.3300 323.9 4 5.6 4 4.0 7.1350 355.6 4 5.6 4 5.6 8400 406.4 5 6.3 5 6.3 8.8500 508 6.3 6 6.3 6.3 11600 610 8 8 8 8.0 12.5700 711 8 8 8 8.0 -800 813 10 12.5 10 8.0 -900 914 10 - 10 12.5 -1000 1016 12.5 - 12.5 12.5 -1200 1220 - - - - -


1 PIPE








Also refer Table






2 PIPE FITTINGS







Also refer Table 2.7





( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.980 88.9 1.6 2.3 1.6 2.3 3.2

100 114.3 2 2.6 2 2.6 3.6125 139.7 2 4 2 2.6 4150 168.3 2.6 4 2.6 4 5200 219.1 3.2 4 3.2 4.5 6.3250 273 5 5 5 5 8.8300 323.9 6.3 6 6.3 7.1 10350 355.6 3.2 8 3.2 8 11400 406.4 8 8 8 8.8 12.5500 508 10 - 10 11 -600 610 12.5 - 12.5 12.5 -700 711 800 813 900 914 1000 1016 1200 1220


PIPING SPECIFICATIONS – SNL10

1 PIPE

1.1 Material Grade : Austenitic stainless steel pipes - Grade 304L

1.1.1 Specification : ASTM A 312 TP 304L/SS 2352 up to 200NB





Also refer Table






2 PIPE FITTINGS

2.1 Type of Fittings2.1.1 Elbows : Long radius (1.5 * Diameter)2.1.2 Reducers : Concentric/Eccentric2.1.3 Tee : Equal/Unequal

2.2 Material Grade : Wrought Austenitic stainless steel – Grade 304L/SS 2352

2.3 Specification : ASTM A 403 WPW 304L/SS 2352

2.4 Dimensions & end preparation


- Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251- Fittings (screwed) : As per ANSI B 16.11/ISO 5251- Fittings (socket) : As per ANSI B16.11/ISO 5251


Also refer Table


2.7 Wall Thickness Table


10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 2.6150 168.3 2 2.6 2 2.6 2.6200 219.1 2 2.9 2 2.9 4.5250 273 2 2.9 2 2.9 5300 323.9 2.6 3.0 2.6 2.9 5.6350 355.6 2.6 3.2 2.6 3.2 5.6400 406.4 3.2 4 3.2 3.2 6.3500 508 4 6.3 4 4 11600 610 5 6.3 5 5 12.5700 711 5 7.1 5 5 12.5800 813 6.3 8 6.3 8 12.5900 914 8 10 8 10 12.51000 1016 8 10 8 10 -1200 1220 10 12.5 10 12.5 -



1 PIPE







Also refer Table






2 PIPE FITTINGS








Also refer Table


2.7 Wall Thickness TableNominal OD Pipe Elbow Cap Reducer Tee


( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 4150 168.3 2 2.6 2 2.6 4200 219.1 2 4.5 2 2.9 6.3250 273 3.2 5 3.2 3.0 6.3300 323.9 4 5.6 4 4.0 7.1350 355.6 4 5.6 4 5.6 8400 406.4 5 6.3 5 6.3 8.8500 508 6.3 6 6.3 6.3 11600 610 8 8 8 8.0 12.5700 711 8 8 8 8.0 -800 813 10 12.5 10 8.0 -900 914 10 - 10 12.5 -1000 1016 12.5 - 12.5 12.5 -1200 1220 - - - - -



1 PIPE







Also refer Table






2 PIPE FITTINGS








Also refer Table



Nominal OD Pipe Elbow Cap Reducer TeeSize DINEN10220 DIN 2605 DIN 2617 DIN 2616 DIN 2615 ( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.980 88.9 1.6 2.3 1.6 2.3 3.2

100 114.3 2 2.6 2 2.6 3.6125 139.7 2 4 2 2.6 4150 168.3 2.6 4 2.6 4 5200 219.1 3.2 4 3.2 4.5 6.3250 273 5 5 5 5 8.8300 323.9 6.3 6 6.3 7.1 10350 355.6 3.2 8 3.2 8 11400 406.4 8 8 8 8.8 12.5500 508 10 - 10 11 -600 610 12.5 - 12.5 12.5 -700 711 800 813 900 914 1000 1016 1200 1220


PIPING SPECIFICATIONS – SS101 PIPE


1.1.1 Specification : ASTM A 312 TP 316/SS 2343 up to 200 NBASTM A 358 Class II for 250 NB and above.




Also refer Table






2 PIPE FITTINGS

2.1 Type of Fittings2.1.1 Elbows : Long radius (1.5 * Diameter)2.1.2 Reducers : Concentric/Eccentric2.1.3 Tee : Equal/Unequal2.2 Material Grade : Wrought Austenitic stainless steel

– Grade 316/SS 2343


2.4 Dimensions & end preparation- Fittings (butt) : As per ANSI B 16.9/MSS SP-43/ISO 5251- Fittings (screwed) : As per ANSI B 16.11/ISO 5251- Fittings (socket) : As per ANSI B16.11/ISO 5251



Also refer Table



Nominal OD Pipe Elbow Cap Reducer TeeSize DINEN10220 DIN 2605 DIN 2617 DIN 2616 DIN 2615 ( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.980 88.9 1.6 2.3 1.6 2.3 3.2

100 114.3 2 2.6 2 2.6 3.6125 139.7 2 4 2 2.6 4150 168.3 2.6 4 2.6 4 5200 219.1 3.2 4 3.2 4.5 6.3250 273 5 5 5 5 8.8300 323.9 6.3 6 6.3 7.1 10350 355.6 3.2 8 3.2 8 11400 406.4 8 8 8 8.8 12.5500 508 10 - 10 11 -600 610 12.5 - 12.5 12.5 -700 711 800 813 900 914 1000 1016 1200 1220








Also refer Table






2 PIPE FITTINGS


– Grade 316/SS 2343





Also refer Table





( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 4150 168.3 2 2.6 2 2.6 4200 219.1 2 4.5 2 2.9 6.3250 273 3.2 5 3.2 3.0 6.3300 323.9 4 5.6 4 4.0 7.1350 355.6 4 5.6 4 5.6 8400 406.4 5 6.3 5 6.3 8.8500 508 6.3 6 6.3 6.3 11600 610 8 8 8 8.0 12.5700 711 8 8 8 8.0 -800 813 10 12.5 10 8.0 -900 914 10 - 10 12.5 -1000 1016 12.5 - 12.5 12.5 -1200 1220 - - - - -








Also refer Table






2 PIPE FITTINGS


– Grade 316/SS 2343





Also refer Table





( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.980 88.9 1.6 2.3 1.6 2.3 3.2

100 114.3 2 2.6 2 2.6 3.6125 139.7 2 4 2 2.6 4150 168.3 2.6 4 2.6 4 5200 219.1 3.2 4 3.2 4.5 6.3250 273 5 5 5 5 8.8300 323.9 6.3 6 6.3 7.1 10350 355.6 3.2 8 3.2 8 11400 406.4 8 8 8 8.8 12.5500 508 10 - 10 11 -600 610 12.5 - 12.5 12.5 -700 711 800 813 900 914 1000 1016 1200 1220

PIPING SPECIFICATIONS – SSL10

1 PIPE


1.1.1 Specification : ASTM A 312 TP 316L/SS 2348 up to 200NBASTM A 358 Class II for 250 NB and above.





Also refer Table






2 PIPE FITTINGS


2.2 Material Grade : Wrought Austenitic stainless steel – Grade 316/SS 2348




Also refer Table





10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 2.6150 168.3 2 2.6 2 2.6 2.6200 219.1 2 2.9 2 2.9 4.5250 273 2 2.9 2 2.9 5300 323.9 2.6 3.0 2.6 2.9 5.6350 355.6 2.6 3.2 2.6 3.2 5.6400 406.4 3.2 4 3.2 3.2 6.3500 508 4 6.3 4 4 11600 610 5 6.3 5 5 12.5700 711 5 7.1 5 5 12.5800 813 6.3 8 6.3 8 12.5900 914 8 10 8 10 12.51000 1016 8 10 8 10 -1200 1220 10 12.5 10 12.5 -


1 PIPE






Also refer Table







2 PIPE FITTINGS






Also refer Table





( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.380 88.9 1.6 2.3 1.6 2.3 2.3

100 114.3 2 2.6 2 2.6 2.6125 139.7 2 2.6 2 2.6 4


150 168.3 2 2.6 2 2.6 4200 219.1 2 4.5 2 2.9 6.3250 273 3.2 5 3.2 3.0 6.3300 323.9 4 5.6 4 4.0 7.1350 355.6 4 5.6 4 5.6 8400 406.4 5 6.3 5 6.3 8.8500 508 6.3 6 6.3 6.3 11600 610 8 8 8 8.0 12.5700 711 8 8 8 8.0 -800 813 10 12.5 10 8.0 -900 914 10 - 10 12.5 -1000 1016 12.5 - 12.5 12.5 -1200 1220 - - - - -


1 PIPE






Also refer Table






2 PIPE FITTINGS







Also refer Table





( DIN 2448 ) ( ISO 4200 )

10 17.2 1.6 2 1.6 1.6 1.615 21.3 1.6 2 1.6 1.6 1.620 26.9 1.6 2 1.6 1.6 1.625 33.7 1.6 2 1.6 2 232 42.4 1.6 2 1.6 2 240 48.3 1.6 2 1.6 2 250 60.3 1.6 2 1.6 2 265 76.1 1.6 2.3 1.6 2.3 2.980 88.9 1.6 2.3 1.6 2.3 3.2

100 114.3 2 2.6 2 2.6 3.6125 139.7 2 4 2 2.6 4150 168.3 2.6 4 2.6 4 5200 219.1 3.2 4 3.2 4.5 6.3250 273 5 5 5 5 8.8300 323.9 6.3 6 6.3 7.1 10350 355.6 3.2 8 3.2 8 11400 406.4 8 8 8 8.8 12.5500 508 10 - 10 11 -600 610 12.5 - 12.5 12.5 -700 711 800 813 900 914 1000 1016


1200 1220

PIPING SPECIFICATIONS – PL1.0 PIPE

1.1 Material Grade : Carbon Steel (PTFE/ PFA / FEP Lined)1.1.1 Specification : ASTM A 106 Gr B1.1.2 Manufacturing standards : ASTM F 1545 – 95 1.1.3 Process of manufacture : Seamless1.1.4 Additional Requirement : Pre-fabricated pipe inner surface to be PTFE lined to 3 thk minimum. 1.2 Dimensions : ANSI B 36.101.3 Wall Thickness- NPS 150 & Below : STD weight/Sch. 40- NPS 200 to NPS 300 : Sch. 20- NPS 350 & Above : Sch. 10

Note : Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to ASTM A515 Gr. 60 or equivalent material to suit Sch 10 pipe thickness.



Pipes shall not be joined / welded to make up the required length. Make up length shall not be less than 2.5 m.


All pipes shall be supplied with fixed flange at one end and loose flange in the other end

All fittings shall be with fixed flanges


2.0 PIPE FITTINGS (PTFE / PFA / FEP LINED)

2.1 Type of Fittings2.1.1 Elbows : Long radius (1.5 * Diameter)

2.1.2 Reducers : Concentric/Eccentric

2.1.3 Tee : Equal/Unequal

2.2 Material Grade : Wrought Carbon Steel

2.3 Specification : ASTM A 234

2.4 Designation : ASTM A 234 WPB

2.5 Dimensions & end preparation - Fittings (butt) : As per ANSI B 16.9/MSS SP-79- Fittings (screwed) : As per ANSI B 16.11- Fittings (socket) : As per ANSI B16.112.6 Wall Thickness : Same as pipe wall thickness

3.0 COUPLINGS AND HALF COUPLINGS (PTFE LINED)

3.1 Manufacturing standard : ASTM A105/A181 3.2 Material grade : ASTM A105/A181 Gr. 703.3 Rating : 3000 #3.4 Dimension : As per ANSI B16.11


PIPING SPECIFICATIONS – PL25 (PN 25)1.0 PIPE

1.1 Material Grade : Carbon Steel (PTFE/ PFA / FEP Lined)1.1.1 Specification : ASTM A 106 Gr B1.1.2 Manufacturing standards : ASTM F 1545 – 95 1.1.3 Process of manufacture : Seamless1.1.4 Additional Requirement : Pre-fabricated pipe inner surface to be PTFE lined to 3 thk minimum. 1.2 Dimensions : ANSI B 36.101.3 Wall Thickness- NPS 150 & Below : STD weight/Sch. 40- NPS 200 to NPS 300 : Sch. 20- NPS 350 & Above : Sch. 10

Note : Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to ASTM A515 Gr. 60 or equivalent material to suit Sch 10 pipe thickness.



Pipes shall not be joined / welded to make up the required length. Make up length shall not be less than 2.5 m.


All pipes shall be supplied with fixed flange at one end and loose flange in the other end

All fittings shall be with fixed flanges


2.0 PIPE FITTINGS (PTFE / PFA / FEP LINED)



2.1.3 Tee : Equal/Unequal

2.2 Material Grade : Wrought Carbon Steel

2.3 Specification : ASTM A 234

2.4 Designation : ASTM A 234 WPB

2.5 Dimensions & end preparation - Fittings (butt) : As per ANSI B 16.9/MSS SP-79- Fittings (screwed) : As per ANSI B 16.11- Fittings (socket) : As per ANSI B16.112.6 Wall Thickness : Same as pipe wall thickness

3.0 COUPLINGS AND HALF COUPLINGS (PTFE LINED)



PIPING SPECIFICATIONS – CSL531.0 PIPE

1.1 Material Grade : Carbon Steel1.1.1 Specification : A 53 Gr. B, St 37.0, S 3601.1.3 Process of manufacture : ERW1.2 Dimensions : ANSI B 36.10, ISO 4200, BS 3600

DN 2448, DN 24581.3 Wall Thickness

From DN 10 to 15 : 2DN 20 : 2.3From DN 25 to 40 : 2.6

From DN 50 to 65 : 2.9DN 80 : 3.2DN 100 : 3.6DN 125 : 4DN 150 : 4.5From DN 200 to 250 : 6.3DN 300 : 7.1DN 350 : 8DN 400 : 8.8DN 450 : 10DN 500 : 11DN 600 : 12.5DN 700 : 14.2

Note: Alternatively, NPS 350 & above pipes may be fabricated out of plates conforming to IS: 2062 Gr. 410 W in 6 mm Thk up to 500 mm and 8 mm Thk for 550 mm above and ends as per IS: 3589.




2.0 PIPE FITTINGS

2.1 Type of Fittings


2.1.1 Elbows : Long radius (1.5 * Diameter)2.1.2 Reducers : Concentric/Eccentric2.1.3 Tee : Equal/Unequal2.2 Material Standard : ASTM A 234 WPB / BS 36012.3 Dimensions & end preparation- Fittings (butt) : As per ANSI B 16.9/MSS SP-79, BS 1965- Fittings (screwed) : As per ANSI B 16.11- Fittings (socket) : As per ANSI B16.11

3.0 COUPLINGS AND HALF COUPLINGS


4.0 CERTIFICATES FOR PIPES AND FITTINGS

The vender shall furnish material certificates to ensure conformity to specifications.


PIPING SPECIFICATIONS – CSL1061.0 PIPE

1.1 Material Grade : Carbon Steel1.1.1 Specification : ASTM A 106 Gr. B/ DN 17155/ BS 3602

360 to 460

1.1.2 Designation : A 106 Gr B 1.1.3 Process of Manufacture : Seamless1.2 Dimensions : ANSI B 36.10, ISO 4200, BS 3600, DN 2448

DN 24581.3 Wall Thickness :

- NPS 50 & Below : Sch 80- NPS 65 to NPS 200 : Sch 40- NPS 250 & Above : Sch 20Note: Alternatively, NPS 350 & above pipes may be fabricated out of plates

conforming to ASTM A 515 Gr 60 to suit Sch 20 pipe thickness.




2.0 PIPE FITTINGS



2.1.3 Tee : Equal/Unequal2.2 Material Standard : ASTM A 234 WPB / BS 3602

2.3 Dimensions & end preparation- Fittings (butt) : As per ANSI B 16.9/MSS SP-79, BS 1965- Fittings (screwed) : As per ANSI B 16.11- Fittings (socket) : As per ANSI B16.11




4.0 CERTIFICATES FOR PIPES AND FITTINGS

The vender shall furnish material certificates to ensure conformity to specifications.


PIPING SPECIFICATIONS – CSLERW

1.0 PIPE

1.1 Material Grade : Carbon Steel 1.1.1 Specification : IS 1239 1.1.2 Designation : IS 1239 Part 11.1.3 Process of manufacture : ERW1.2 Dimensions : IS 1239 Part 11.3 Wall Thickness

From DN 10 to 15 : 2DN 20 : 2.3From DN 25 to 40 : 2.6

From DN 50 to 65 : 2.9DN 80 : 3.2DN 100 : 3.6DN 125 : 4DN 150 : 4.5From DN 200 to 250 : 6.3DN 300 : 7.1DN 350 : 8DN 400 : 8.8DN 450 : 10DN 500 : 11DN 600 : 12.5DN 700 : 14.2

1.4 End Preparation : Bevelled end shall be square to axis1.5 General

All pipes shall be supplied in random lengths of 6 m.

Pipes shall not be joined/welded to make up the required length. Make up length shall not be less than 2.5 m.


2.0 PIPE FITTINGS

2.1 Type of Fittings2.1.1 Elbows : Long radius (1.5 * Diameter)2.1.2 Reducers : Concentric/Eccentric2.1.3 Tee : Equal/Unequal2.2 Material Grade : Wrought Carbon Steel 2.3 Specification : IS 12392.4 Designation : IS 1239 Part 2


2.5 Dimensions & end preparation- Fittings (butt) : IS 1239 Part 2- Fittings (screwed) : IS 1239 Part 2- Fittings (socket) : IS 1239 Part 22.6 Wall Thickness - NPS 150 & Below : Heavy Grade




PIPING SPECIFICATIONS – TI1.0 PIPE

1.1 Material Grade : Titanium1.1.1 Specification : ASTM B 3371.1.2 Designation : ASTM B 337 Gr. 21.1.3 Process of manufacture : ERW1.2 Dimensions : ANSI B 36.191.3 Wall Thickness - NPS 15 to 100 : Sch. 10S- NPS 150 to 200 : Sch. 10S- NPS 250 and above : 3.18 mm, Fabricated out of sheet ASTM B

265 Gr2 to ANSI B 36.19 and ASTM B 337

Note: However, the wall thickness of titanium pipes may be determined accorDNg to the pressure and temperature rating

1.4 End Preparation : Bevelled end shall be square to axis1.6 General

All pipes shall be supplied in random lengths of 6 m.

Pipes shall not be joined/welded to make up the required length. Make up length shall not be less than 2.5 m.


2.0 PIPE FITTINGS

2.1 Type of Fittings2.1.1 Flange

- For PN 10 rating : LOOSE FLANGE PN10 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02



2.1.4 Elbows : Long Radius (1.5 * Diameter)2.1.5 Reducers : Concentric/Eccentric2.1.6 Tee : Equal/Unequal

2.1.7 Stub end - For PN 10 Rating : STUB END, TITANIUM GR. 2 PN10, EN1092-1 TYPE 35- For PN 16 Rating : STUB END, TITANIUM GR. 2 PN16, EN1092-1


TYPE 35- For PN 25 Rating : STUB END, TITANIUM GR. 2 PN25, EN1092-1 TYPE 35

2.2 Material Grade : Titanium Grade 22.3 Specification : ASTM B 3632.4 Dimensions & end preparation- Fittings (butt) : As per ANSI B 16.9/MSS SP-43 Type A- Fittings (screwed) : As per ANSI B 16.11- Fittings (socket) : As per ANSI B16.112.5 Wall Thickness : Same as pipe wall thickness


3.1 Manufacturing standard : ASTM B 381 Gr.F Titanium3.2 Material grade : ASTM B 381 Gr.F Titanium3.3 Rating : 3000 #3.4 Dimension : As per ANSI B16.11

PIPING SPECIFICATIONS – DUST

Duplex 2205 STAINLESS STEEL – EN NO. 1.4462


P63/1/1.0 SERVICE

Chlorine dioxide, pulp, ‘D’ stage washers

P63/1/2.0 RATING

8 kg/cm2 and 85o to 90oC

P63/1/3.0 SIZE

Above 25 mm dia or Chutes fabricated out of plates

P63/1/4.0 MATERIAL

Duplex 2205 STAINLESS STEEL – EN NO. 1.4462

P63/1/5.0 PIPE

Wall Thickness : 10Sch

P63/2/1.0 FITTINGS

Flange

- For PN 10 ratingLOOSE FLANGE PN10 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02- For PN 16 ratingLOOSE FLANGE PN16 HOT DIP GALV ASTM A105, EN1092-1 TYPE 02- For PN 25 rating : LOOSE FLANGE PN25 HOT DIP

GALV ASTM A105, EN1092-1 TYPE 02

Mfg standard - As per UNS S 31254/Werksloff No : 1.4462

Mfg standard - As per UNS S 31254/Werksloff No : 1.4462

Stub end

- For PN 10 RatingSTUB END, DUPLEX 2205-EN1.4462 PN10, and EN1092-1TYPE 35- For PN 16 RatingSTUB END, DUPLEX 2205-EN1.4462 PN16, and EN1092-1 TYPE 35


- For PN 25 RatingSTUB END, DUPLEX 2205-EN1.4462 PN25, and EN1092-1 TYPE 35

PIPING SPECIFICATIONS – FRP1501.0 PIPE

1.1 Material Grade : Glass-fibre reinforced plastic pipes (FRP)

1.1.1 Specification : Glass-fibre reinforced plastic pipes (FRP)

1.1.2 Designation : FRP pipes


1.1.3 Process of manufacture : As per National Bureau of standards, voluntary product standard PS 15-69 of

United States

1.2 Requirements : The general requirements such as the materials, surface finish of inner and outer layers, cut edges, wall thickness, fittings, mechanical properties and dimensions are accorDNg to the above standard

1.3 General

All pipes shall be supplied in random lengths of 4 to 5 m.

All pipes shall not be joined to make up the required length.

Make up length shall not be less than 2.5 m.

1.4 Dimension:

Minimum Pipe Wall Thickness

Pipe Size 150 psi

50 5

80 6.5

100 6.5

150 10

200 12

250 13

300 16

350 20

400 22

450 22

500 24

600 24

Note: Pipes sizes mean inside diameter of pipes and wall thickness is the minimum required


1.5 Fittings

All fitting dimensions shall be in accordance with ASME/ANSI B 31.3, US specification PS 15-69 or Cdn. Specification SPI-FRP-002-92 (latest edition)

All flanges shall be drilled accorDNg to DN Standard PN10

The use of stub flanges is restricted to straight lengths of pipe.

1.6 Resin

Derakane411-45 up to a temperature of 80°C and Derakane 470-30 up to temperature of 100°C - Source-Derakane Catalogue

1.7 Glass wool mats (special reference)

In case of corrosive chemicals at ambient and elevated temperatures:

Acid resistant glass mat should be used in the corrosion resistant barrier and in structural walls.

Double surface mat (Veil) and a 5mm/200 mil corrosion resistant barrier should be used - Source-Derakane Catalogue


PIPING SPECIFICATIONS – FRP3001.0 PIPE

1.1 Material Grade : Glass-fibre reinforced plastic pipes (FRP)

1.1.1 Specification : Glass-fibre reinforced plastic pipes (FRP)

1.1.2 Designation : FRP pipes

1.2 Requirements : The general requirements such as the materials, surface finish of inner and outer layers, cut edges, wall thickness, fittings, mechanical properties and dimensions are accorDNg to the above standard

1.3 General

All pipes shall be supplied in random lengths of 4 to 5 m.

Pipes shall not be joined to make up the required length. Make up length shall not be less than 2.5 m.

1.4 PipeCorrosion liner : Hand-lay-up onlyStructural : Hand-lay-up or filament winDNgJoining : Tapered but & strap

1.5 Pipe Dimensions

Size (NPS) Tolerance Class 300#10 +1, 1/-1,1 515 +1, 1/-1,1 520 +1, 1/-1,1 525 +1, 2/-1,2 532 +1, 2/-1,2 540 +1, 2/-1,2 550 +1, 3/-1,3 565 +1, 3/-1,3 580 +1, 3/-1,3 7100 +1, 5/-1,5 7125 +1, 7/-1,7 8150 +1, 8/-1,8 10200 +2,0/-2,0 12250 +2,3/-2,3 13300 +2,5/-2,5 16350 +2,8/-2,8 20400 +3,0/-3,0 24500 +3,5/-3,5 24600 +4,0/-4,0 26


Size (NPS) Tolerance Class 300#700 +4,5/-4,0 30800 +5,0/-4,0 34900 +5,5/-4,0 38

2 FITTINGS

All fitting dimensions shall be in accordance with ASME/ANSI B31.3, US specification PS 15-69 or Cdn. Specification SPI-FRP-002-92 (latest edition)

All flanges shall be drilled accorDNg to DN Standard

The use of stub flanges is restricted to straight lengths of pipe, 90o elbows <50mm dia and 45o elbows < 150 mm dia.

PIPING SPECIFICATIONS – PVC- FRP


PVC/FRP Armoured

Note:1. Pressure/Temperature limits are based on GF sloane PVC.

2. The reinforcement shall be an overly of reinforced vinyl/ester resin, Resin shall be Derakane 411-45 or equal, Derakane 510N (fine retardant) or equal with 5% antimony trioxide shall be used in the last two layers of mat. The reinforcement shall be commercial grade, E type, glass fiber with silane finish compatible with the resin system. The outside exposed surface of all reinforcement shall be pigmented and contain UV inhibitors.

3. The outer surface of al substrate (PVC) piping shall be treated prior to overlaying to ensure adhesion between the FRP reinforcement and the PVC pipe. Treatment shall be Faboo # 820 bonDNg agent or approved equal. BonDNg agent shall be applied in accordance with the manufacturer’s instructions. Reinforcement shall be applied to lengths of piping to a thickness given by the table above (see ‘OVERLAY’). The reinforcement may be applied by filament winDNg (FW) or hand lay up (HLU).

4. A double layer of chopped strand may (CSM) and resin shall be applied over all pipe fittings; the hubs only of all flanges; and the adjacent potions of pipe reinforcements to length equal to the O.D. of the reinforced pipe (minimum 25 mm).

Temp. oC 32 38 43 49 54 60 54 TestTemp. oC

Ambient

Press kPa(g) 1034 979 793 634 476 345 FV Test PresskPa(g)

1.5xDPxCorr.

Pipe Size

PVC nominal dia

15 20 25 32 40 50 80 100 150 200 250 300

Wall Thik.

3.73 3.91 4.55 4.85 5.08 5.54 7.62 8.56 10.97

12.7 15.06

17.45

Schedule ASTM D1785, Schedule 80

OverlayThk. Mm

3.3 3.3 3.3 3.3 3.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

Pipe

Material ASTM D1784 Class 12454-B, ASTM D1785-PVC 1120

Specfication for Pipes

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