Spec Sheet - Handler 190
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Transcript of Spec Sheet - Handler 190
8/6/2019 Spec Sheet - Handler 190
http://slidepdf.com/reader/full/spec-sheet-handler-190 1/4
230 Volt
Handler® 190230V Wire Feed Welder
Includes:Comfortable 10-ft. (3 m) H100S4-10 gun10-ft. (3 m) work cable with clampBuilt-in gas solenoid valve and dual-gauge regulator with gas hoseSpool hub assembly accommodates 4 or 8 in. spoolsSample spool of .030 in. (0.8 mm) self-shielding flux-cored wire.030 in. (0.8 mm) contact tipsPower cord with plugWeld set-up chartOwner’s manual with parts lists, installation, operation andmaintenance guidelines
Offers easier fine control of the output parameters for improved arc performance with less spatter for a better beadappearance and less clean up.
Spool guns enhance feedability and reduce “bird-nesting” associated with soft aluminum wires.
No additional control box or adapter is required to connect the SpoolRunner 100 spool gun.
Quickly reference initial settings for different wires, gases, materials and thicknesses. Provides quick starting point fornovices and professionals alike.
Eases use and excellent safety feature which makes wire electrically “cold” until trigger is pulled.
Positive feed with adjustable tension plus easy accessibility to thread new wire.
Access makes it quick and easy to change polarity for solid or tubular wire. Includes convenient storage holes forspare tips.
Makes it easy to change from one wire size to another. One knurled groove for .030–.035 in. (0.8–0.9 mm) wire, andone smooth groove for .023/.025 in. (0.6 mm) wire.
Protects unit against current overload.
Protects power transformer to ensure reliability.
Protects wire feed system from overload, no fuses to change or circuit breaker buttons to reset.
Five-year warranty on transformers, three years on electronics (drive motors, rectifiers) and one year on guns.
7 voltage selections, enhanced magneticsand infinite wire feed speed control
Accepts uncomplicated, easy-to-installdirect plug-in SpoolRunner™ 100 Spool Gun
Integrated spool gun control circuitryis standard
Door chart with initial settings
Built-in contactor
Durable feed head with quick-releasedrive roll tension lever
Convenient polarity changeover withtip holder
Dual-groove quick-change drive roll
Short circuit protection
Self-resetting thermal overload
Self-resetting motor protection
Hobart's 5/3/1 Industrial Warranty
XXXXXXDec. 2010
Features Benefits
B
uilt with Hobart quality and durability, theHandler 190 is a wire welding package with
industrial performance capable of operating on230/240 volt circuits. The broad output range of25–190 amps allows you to weld 24 gauge up to5/16 inch steel.
The Handler 190 is capable of running the followwires: .023– .035 in. (0.6– 0.9 mm) mild steel orstainless steel, .030– .045 in. (0.8 –1.2 mm) fluxcored, and .030– .035 in. (0.8– 0.9 mm) aluminuSeven output voltage settings and infinite wire feespeed control make the unit easy to set and adjusfor different materials, thicknesses and wires.
An integrated spoogun control circuitallows direct plug-ifor the optionalSpoolRunner™ 100spool gun. The spogun eliminates wire
feeding problems associated with soft aluminumwire and also runs mild or stainless steel wire. Aselector switch for MIG gun or spool gun operatimakes switching guns quick and easy.
#500554
Optional
SpoolRunner™
100 Spool Gun
8/6/2019 Spec Sheet - Handler 190
http://slidepdf.com/reader/full/spec-sheet-handler-190 2/4
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
2
.024” (0.6 mm)
.030” (0.8 mm)
.035” (0.9 mm)
.024” (0.6 mm)
.030” (0.8 mm)
.035” (0.9 mm)
.024” (0.6 mm)
.030” (0.8 mm)
.035” (0.9 mm)
.030” (0.8 mm)
.035” (0.9 mm)
.045” (1.2 mm)
.030” (0.8 mm)
.035” (0.9 mm)
.030” (0.8 mm)
.035” (0.9 mm)
Aluminum
With Optional
Spool Gun
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Handler 190 Welding Guide
Specifications (SUBJECT TO CHANGE WITHOUT NOTICE.)
Rated Output
130 A, 21.5 VDC at30% Duty Cycle on 60 Hz,20% Duty Cycle on 50 Hz
Max. Open-Circuit Voltage
31 V
Wire FeedSpeed Range
40–700 IPM50–740 IPMat no load
CurrentRange
25– 190 A
Amps Input at Rated Output, 60 Hz230 V KVA KW
20.5 4.7 3.88
Dimensions
H: 12-3/8 in. (315 mm)W: 10-5/8 in. (270 mm)D: 19-1/2 in. (495 mm)
NetWeight
68 lb.(31 kg)
Control Panel
1. Trigger Lead Connection2. Power Switch3. Wire Speed Control4. Voltage Control Switch
2
3
4
1®
8/6/2019 Spec Sheet - Handler 190
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SpoolRunner™ 100 Spool Gun #30079610-ft. (3 m) cableWeld 16 gauge – 1/4 in. (1.6– 6.3 mm)aluminum with the Handler 190Rated 150 amps, 60% duty cycleFor .023 –.035 in. (0.6– 0.9 mm) aluminum,
steel and stainless steel wire on 4 in. (102 mm)diameter spoolsIncludes rugged plastic carrying caseShipped with three .030 in. (0.8 mm) andthree .035 in. (0.9 mm) contact tips
H100S4-10 Replacement MIG Torch#245926Comes in 10-ft. (3 m) length with liner for.030– .035 in. (0.8– 0.9 mm) diameter wire.
Portable CO2 CylinderKit #770626Includes one 20 oz.CO2 cylinder (paintballstyle), pre-set regulatorand gas hose, spare“O” rings, andhardware to mountkit to Handler 140,190 and 210MVP.
Small Cart/Cylinder Rack #194776Designed for portable MIG welders.Accommodates large and small gas cylinders.
Running Gear/Cylinder Rack #770187Heavy-duty construction. Accommodates largeand small gas cylinders.
Protective Cover #195186Weather-resistant nylon resists stains andmildew while protecting the finish of your welder
Accessories
DUTY CYCLE CURVE
10
20
40
180200
130
100
10 20 30 40 50 60 70 80 90 100
60
80
DUTY CYCLE %
O U T P U T A M P E R E S
VOLT/AMP CURVE
AMPERAGE
0
5
10
15
20
25
30
V O L T A G E
1 23
45
6 7
0 20 40 60 80 100 120 140 160 180 200
Performance Data
8/6/2019 Spec Sheet - Handler 190
http://slidepdf.com/reader/full/spec-sheet-handler-190 4/4
Hobart Welders An Illinois Tool Works Company hobartwelders.com
Hobart Welding Products Service 800-332-3281 Sales 800-626-9420
Litho in USA
Trigger Lead
Spool Gun Weld Cable
Work Cable Workpiece
Spool Gun
Handler 190Gas Hose to Gas Regulator
230 VAC Power Cord
It’s quick and easy to install the SpoolRunner 100 Spool Gun on the Handler 190. Just plug the power pin of the spool gun into the feedhead,attach the trigger lead and flip the switch on the inside panel for spool gun operation. Install the correct wire and gas for the job and its ready to go.
Typical Installation for Optional SpoolRunner™ 100 Spool Gun to Handler® 190
For H100S4-10 Gun/Power Source — For H100S4-10 Gun — For SpoolRunner 100 —
Item Hobart Package Part # Miller Package Part # Hobart Package Part #
Contact Tips
.023/.025 in. (0.6 mm) #770174 (5 per package) #087 299 (10 per package) #199730 (5 per package)
.030 in. (0.8 mm) #770177 (5 per package) #000 067 (10 per package) #186419 (5 per package)
.035 in. (0.9 mm) #770180 (5 per package) #000 068 (10 per package) #186406 (5 per package)
.045 in. (1.2 mm) #770183 (5 per package) #000 069 (10 per package) —
MIG Nozzle #770404 #169 715 #186405
Gasless Flux-cored Nozzle #770487 #226 190 —
Tip Adapter #770402 #169 716 —
Liners
.023/.025 in. (0.6 mm) #196139 #194 010 —
.030/.035 in. (0.8/0.9 mm) #196139 #194 011 —
.035/.045 in. (0.9/1.2 mm) #196140 #194 012 —
Power Source Drive Rolls
Dual-groove, V-smooth — #237338 — —For .023/.025 in. (0.6 mm) and.030– .035 in. (0.8– 0.9 mm) wire
Dual-groove, V-knurled — #202926 — —For .030–.035 in. (0.8 – 0.9 mm)and .045 (1.2 mm) flux cored wire
SpoolRunner 100 Drive Roll
For .023 in. (0.6 mm) wire — — #199731
For .030/.035 in. (0.8/0.9 mm) wire — — #186413
SpoolRunner 100 Push Roll
For .023 in. (0.6 mm) wire — — #199732
For .030/.035 in. (0.8/0.9 mm) wire — — #186414
Consumables