Spatial Analyzer 26 Jun2011
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Spatial Analyzer
The Metrology operating platform
Prepared by: Paul Oberle
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POWERFUL , TRACEABLE AND EASY TO USE METROLOGY AND ANALYSIS SOFTWARE
SPATIAL ANALYZER
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• Founded 1994– World-wide recognition as experts in the metrology field
– 50 years of combined metrology experience
• Headquarters (Williamsburg, VA)– Coastal USA offices
– International business partners
• License Distribution – Nationally- 75%
– Internationally- 25%
• Technically Superior Software– Strive to be the metrology software market leader
– Targets a broad range of industries and applications
NEW RIVER KINEMATICS (NRK)Business Overview
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Customer focused
Solution driven
Innovative
Responsive
Supportive
Knowledgeable
Strive to be:
NEW RIVER KINEMATICS
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“A traceable and certifiedmetrology 3D graphical software
platform than can simultaneously communicate to virtually any number and type of
dimensional measurement systems while performing
complex analysis tasks simply”.
Certified AdoptedCertified
SPATIAL ANALYZER IN A NUTSHELL
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ScannersPortable ArmsPCMM Arm ScannersTotal StationsSingle TheodolitesMultiple TheodolitesPhotogrammetryDigital Levels
COMMON USER INTERFACE
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Intuitive graphical environment. Advanced analysis and processing techniques. Advanced and Unique alignment techniques. Simultaneous instrument connections. Bundles multiple instrument stations. True GD&T and Feature Checks. 3D and 6D real time measurement. Numerous reporting possibilites (SA Dynamic Report,
Excel, PDF, HTML, AVI, etc). Simulation Integrated Modern Scripting Language to automate:
MeasurementsProcessesAnalysisReportingArchiving
OVERVIEWSpatial Analyzer (SA) is wholly developed and
maintained by New River Kinematics (NRK) in
the USA
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SA Measured Points (Targets):Targets maintain measurement traceability within their individual observations
Targets maintain a record about who and what measured them, when and how they were measured, and hold the raw measurement data from the instrument.
Targets, because they are tied to instrument measurements, cannot be created through typical point construction or analysis methods--they must be measured. (There is, however, a way to create targets through measurement simulation)
Steps within a survey are recorded in a log file that stays with the file.
Ability to re-compute targets from shots if targets are altered in any way during the survey or analysis
SA TRACEABILITY
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Dynamic reports.
GD&T Reporting.
Composite Quick Reports.
Graphics, tables, results.
Callouts.
Microsoft Office Word and Excel.
Custom reports with Measurement Plan.
SPC Charting.
HTML.
AVI movies.
Quick Reports to PDF
« Integrated Reporting »
OVERVIEW
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OVERVIEW
« Integrated Reporting »
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Ideal for CAD-to-Part comparison.
Ideal for assembly.
Simultaneous alignments of multiple objects
(point group, surfaces, lines, planes,
cylinders, etc). The user can weight each relationship
individually relative to its
importance to the part / tool
performance requirements.
This is « real » alignment and
« real » assembly.
The user can set fit constraints and SA
will automatically weight each
relationship.
SA ULTIMATE RELATIONSHIP FITTING« Advanced and unique
spatial transformation
capability »
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Classic optimization:
Best-Fit, Points to Points
Best-Fit, Points to Surfaces
Relationship optimization
Points to Points
Points to Objects
Objects to Objects
Point Groups to Objects
Point Groups to Point Groups
Point Clouds to Objects
Frame to Frame
Object to Object Direction
SA ULTIMATE RELATIONSHIP FITTING
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USMN brings all of the instruments into one common network and creates a point
group that represents the network as a whole.
Traditional methods use a best-fit approach error stack-up affects the instrument
positions greatly.
USMN uses instrument uncertainty and advanced optimization algorithms to
simultaneously solve for all instrument positions.
USMN removes the error stack up and increases the accuracy of the instrument
network.
SA ULTIMATE USMN« Unified Spatial Metrology Network – understand
and optimize network uncertainty
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Point clouds Polygonal meshing Reverse engineering Direct interface with Geomagic
providing industry leading point cloud functionality, NURBS surfacing, hole filling, etc.
Interface with Polyworks, Rapidform, or other purpose built point cloud surfacing software solutions
REVERSE DESIGN, ENGINEERING
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Full automation scripting, anything you can do manually can be automated
Robotic control, calibration, drive
Compensate robot/CNC machine moves down to portable metrology accuracy.
“Move, Measure, Correct”
SA MACHINE AND AUTOMATION
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SA MACHINE AND AUTOMATION
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DISTRIBUTION PARTNERS
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SATISFIED CUSTOMERSAerospace:
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Communications:
Transportation:
SATISFIED CUSTOMERS
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Manufacturing:
SATISFIED CUSTOMERS
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Research and development:
SATISFIED CUSTOMERS
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Legacy Method
Cost $14M
Metrology Driven
Cost < $1M
Fiscal Case StudyF/A-22 Raptor Boom – Keel Alignment
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A few examples of MGF applications
• Boeing – 787 Dreamliner Join System (DLJ)
• Spirit AeroSystems – 737 Fuselage join
• United Launch Alliance – Delta IV Rocket
• F/A-22 Raptor Boom – Keel Alignment
• Northrop Grumman- Virginia Class Submarines