SPARE PARTS / OPTIONAL EXTRAS MANUAL FOR THE MARLEY … · 1 marley size 1 back extender c/w...

SPARE PARTS / OPTIONAL EXTRAS MANUAL

FOR THE MARLEY BUGGY

VERSION 1 / OCTOBER 2017 ONWARDS

SPARE PARTS MANUAL FOR THE MARLEY BUGGY

VERSION 1 / OCTOBER 2017 ONWARDS

DESCRIPTION DIAGRAM No.

MARLEY SIZE 1

SIZE 1 LOWER FRONT LEG FRAME DIA-MSP-01 SIZE 1 LOWER REAR LEG FRAME DIA-MSP-02 SIZE 1 UPPER SEAT AND FOOTREST FRAME DIA-MSP-03 SIZE 1 PINCH BAR DIA-MSP-04 SIZE 1 BACKREST DIA-MSP-05 SIZE 1 BACK EXTENDER & LATERAL TRUNK SUPPORT DIA-MSP-06

MARLEY SIZE 2 SIZE 2 LOWER FRONT LEG FRAME DIA-MSP-07 SIZE 2 LOWER REAR LEG FRAME DIA-MSP-08 SIZE 2 UPPER SEAT AND FOOTREST FRAME DIA-MSP-09 SIZE 2 PINCH BAR DIA-MSP-10 SIZE 2 BACKREST DIA-MSP-11 SIZE 2 BACK EXTENDER & LATERAL TRUNK SUPPORT DIA-MSP-12

MARLEY UNIVERSAL / OPTIONAL EXTRAS SIZE 1&2 TILTING MECHANISM DIA-MSP-13 SIZE 1 & 2 BASKET & LOWER FRAME WEBBING DIA-MSP-14 SIZE 1 & 2 UPHOLSTERY DIA-MSP-15 SIZE 1 & 2 STICKER SET DIA-MSP-16 SIZE 1 & 2 PELVIC BELT DIA-MSP-17 SIZE 1 & 2 ABDUCTOR & WEDGE UNDER CUSHION DIA-MSP-18 SIZE 1 & 2 DYNAMIC HARNESS DIA-MSP-19 SIZE 1 & 2 BACKREST 25mm INSERT DIA-MSP-20 SIZE 1 & 2 CANOPY & RAIN COVER DIA-MSP-21 SIZE 1 & 2 OCCIPITAL HEADREST DIA-MSP-22 SIZE 1 & 2 ANKLESURES DIA-MSP-23 SIZE 1 & 2 PADDED FOOTPLATE DIA-MSP-24 SIZE 1 & 2 TRAY DIA-MSP-25 SIZE 1 & 2 GRAB BAR DIA-MSP-26 SIZE 1 & 2 VENT TRAY & OXY DIA-MSP-27

APPLY LOCTITE 243 TO THE EXPOSED M12 HEX BOLT.TIGHTEN THE M12 BOLT TO46Nm WITH TORQUE WRENCH.

1

2

3

4

5

SPARE PARTS DETAILSCODE DESCRIPTION PART No.

1 MARLEY SIZE UNI FRONT FRAME KNUCKLE FIXINGS MSP-U-A-001

2 MARLEY SIZE 1 FRONT FRAME ONLY MSP-1-A-001

3MARLEY SIZE UNI FRONT CASTOR FORK & FIXINGS (PAIR)

MSP-U-A-002

4MARLEY SIZE UNI FRONT CASTOR WHEELS & FIXINGS (PAIR) SOLID TYRE.

MSP-U-A-003

5MARLEY SIZE UNI FRONT CASTOR WHEELS & FIXINGS (PAIR) PNEUMATIC TYRE.

MSP-U-A-004

MARLEY BUGGY SPARE PARTS

SIZE 1LOWER FRONT LEG FRAME

VERSION 1

DRAWN BY WMJ 18/10/2017( INTERNAL / EXTERNAL USE ONLY )DIAGRAM: DIA-MSP-01

CHECKEDAPPROVED

30/10/2017AMWAC 31/10/2017

APPLY LOCTITE 243 TO THE EXPOSED M6 SCREW.

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6SPARE PARTS DETAILS

CODE DESCRIPTION PART No.1 MARLEY SIZE UNI REAR TIE

DOWN POINTS (PAIR) MSP-U-A-005

2 MARLEY SIZE 1 REAR LEG (PAIR) MSP-1-A-002

3 MARLEY SIZE UNI BRAKE LEVER C/W FIXINGS MSP-U-A-006

4 MARLEY SIZE 1 REAR AXLE CROSS BAR (C/W FIXINGS) MSP-1-A-003

5 MARLEY SIZE UNI REAR SOLID TYRE (PAIR) MSP-U-A-007

6 MARLEY SIZE UNI REAR PNEUMATIC TYRE (PAIR) MSP-U-A-008


SIZE 1LOWER REAR LEG FRAME

VERSION 1


CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC


1

23

4

5

6


1 MARLEY SIZE 1 LEFT & RIGHT PELVIC ASSY C/W FIXINGS MSP-1-A-004

2MARLEY SIZE 1 LEFT & RIGHT PELVIC PAD & COVER SET ONLY

MSP-1-A-005

3MARLEY SIZE 1 INFILL PADDING TO REDUCE SEAT WIDTH BY 25mm

MRL-1-A-INF

4 MARLEY SIZE 1 SEAT ADJUSTER PAN MSP-1-A-006

5 MARLEY SIZE 1 FOOTREST HANGER C/W HINGE FIXINGS MSP-1-A-007

6 MARLEY SIZE 1 FOOT PLATE ASSEMBLY C/W FIXINGS MSP-1-A-008


SIZE 1UPPER SEAT & FOOTREST FRAME

VERSION 1

DRAWN BY WMJ 18/10/2017( INTERNAL / EXTERNAL USE ONLY )DIAGRAM: DIA-MBA-03

CHECKEDAPPROVED

AM 30/10/2017WAC 31/10/2017


2

3

1


1 MARLEY SIZE 1 PINCH BAR ASSEMBLY C/W FIXINGS MSP-1-A-009

2 MARLEY SIZE UNI FOLDINGS LEVERS C/W FIXING MSP-U-A-009

3 MARLEY SIZE 1 FINGER BLOCKER PAD (PAIR) MSP-1-A-010


SIZE 1PINCH BAR FRAME

VERSION 1


CHECKEDAPPROVED

30/10/2017AM31/10/2017WAC

2

331

4

5


1 MARLEY SIZE 1 PUSH HANDLE ASSEMBLY C/W FIXINGS MSP-1-A-011

2MARLEY SIZE UNI ADJUSTABLE PUSH HEIGHT ADJUSTERS C/W RIVET FIXINGS (PAIR)

MSP-U-A-010

3MARLEY SIZE UNI PUSH HANDLE RUBBER GRIPS C/W RIVET FIXINGS

MSP-U-A-011

4 MARLEY SIZE 1 BACKREST MSP-1-A-012

5 MARLEY SIZE 1 BASE SEAT HINGE PLATE C/W FIXINGS MSP-1-A-013


SIZE 1BACKREST FRAME

VERSION 1


CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC

3

2

1


1 MARLEY SIZE 1 BACK EXTENDER C/W FIXINGS MRL-1-A-BRE

2MARLEY SIZE 1 LATERAL TRUNK SUPPORTS C/W FIXINGS

MRL-1-A-GB-THR

3 MARLEY SIZE 1 LATERAL PAD & COVER MSP-1-A-014


SIZE 1 BACK EXTENDER &

LATERAL TRUNK SUPPORT VERSION 1


CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC

APPLY LOCTITE 243 TO THE EXPOSED M12 HEX BOLT.TIGHTEN THE M12 BOLT TO46Nm WITH TORQUE WRENCH.

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1 MARLEY SIZE UNI FRONT FRAME KNUCKLE FIXINGS MSP-U-A-001

2 MARLEY SIZE 2 FRONT FRAME ONLY MSP-2-A-001

3MARLEY SIZE UNI FRONT CASTOR FORK & FIXINGS (PAIR)

MSP-U-A-002

4MARLEY SIZE UNI FRONT CASTOR WHEELS & FIXINGS (PAIR) SOLID TYRE.

MSP-U-A-003

5MARLEY SIZE UNI FRONT CASTOR WHEELS & FIXINGS (PAIR) PNEUMATIC TYRE.

MSP-U-A-004


SIZE 2LOWER FRONT LEG FRAME

VERSION 1


CHECKEDAPPROVED

30/10/2017AMWAC 31/10/2017


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2


CODE DESCRIPTION PART No.1 MARLEY UNI REAR TIE DOWN

POINTS (PAIR) MSP-U-A-005

2 MARLEY SIZE 2 REAR LEG (PAIR) MSP-2-A-002

3 MARLEY SIZE UNI BRAKE LEVER C/W FIXINGS MSP-U-A-006

4 MARLEY SIZE 2 REAR AXLE CROSS BAR (C/W FIXINGS) MSP-2-A-003

5 MARLEY UNI REAR SOLID TYRE(PAIR) MSP-U-A-007

6 MARLEY UNI REAR PNEUMATIC TYRE(PAIR) MSP-U-A-008


SIZE 2LOWER REAR LEG FRAME

VERSION 1


CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC


2

13

4

5

6


1 MARLEY SIZE 2 LEFT & RIGHT PELVIC ASSY WITH FIXINGS MSP-2-A-004


MSP-2-A-005

3MARLEY SIZE 2 INFILL PADDING TO REDUCE SEAT WIDTH BY 25mm

MRL-2-A-INF

4 MARLEY SIZE 2 SEAT ADJUSTER PAN MSP-2-A-006

5 MARLEY SIZE 2 FOOTREST HANGER C/W HINGE FIXINGS MSP-2-A-007

6 MARLEY SIZE 2 FOOT PLATE ASSEMBLY C/W FIXINGS MSP-2-A-008


SIZE 2UPPER SEAT & FOOTREST FRAME

VERSION 1

DRAWN BY WMJ 18/10/2017( INTERNAL / EXTERNAL USE ONLY )DIAGRAM: DIA-MBA-09

CHECKEDAPPROVED

30/10/2017AM31/10/2017WAC


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23


1 MARLEY SIZE 2 PINCH BAR ASSEMBLY C/W FIXINGS MSP-2-A-009

2 MARLEY SIZE UNI FOLDING LEVERS C/W FIXINGS MSP-U-A-009

3 MARLEY SIZE 2 FINGER BLOCKER PAD (PAIR) MSP-2-A-010


SIZE 2PINCH BAR FRAME

VERSION 1


CHECKEDAPPROVED

AM 30/10/2017WAC 31/10/2017

133

2

4

5


1 MARLEY SIZE 2 PUSH HANDLE ASSEMBLY C/W FIXINGS MSP-2-A-011

2MARLEY SIZE UNI ADJUSTABLE PUSH HEIGHT ADJUSTERS C/W RIVET FIXINGS (PAIR)

MSP-U-A-010

3MARLEY SIZE UNI PUSH HANDLE RUBBER GRIPS C/W RIVET FIXINGS

MSP-U-A-011

4 MARLEY SIZE 2 BACKREST MSP-2-A-012

5 MARLEY SIZE 2 BASE SEAT HINGE PLATE C/W FIXINGS MSP-2-A-013


SIZE 2BACKREST FRAME

VERSION 1


CHECKEDAPPROVED

AM 30/10/2017WAC 31/10/2017

1

2

3


1 MARLEY SIZE 2 BACK EXTENDER C/W FIXINGS MRL-2-A-BRE

2MARLEY SIZE 2 LATERAL TRUNK SUPPORTS C/W FIXINGS

MRL-2-A-GB-THR

3 MARLEY SIZE 2 LATERAL PAD & COVER MSP-2-A-014


SIZE 2 BACK EXTENDER &

LATERAL TRUNK SUPPORT VERSION 1


CHECKEDAPPROVED

30/10/2017AM31/10/2017WAC


2

1


1 MARLEY SIZE UNI TILTING ASSEMBLY C/W FIXINGS MSP-U-A-012

2 MARLEY SIZE UNI TILTING LEVER & CABLE C/W FIXINGS MSP-U-A-013


SIZE 1 & 2 TILTING MECHANISM

VERSION 1

DRAWN BY WMJ 18/10/2017( INTERNAL AND EXTERNAL USE )

DIAGRAM: DIA-MSP-13

CHECKEDAPPROVED

30/10/2017AM31/10/2017WAC

1

2

NOTE: LOWER FRAME WEBBING RESTRAINT MUST BE FITTED AT ALL TIMES


1 MARLEY SIZE 1 BASKET & WEBBING RESTRAINT MSP-1-A-015

2 MARLEY SIZE 1 BASKET & WEBBING RESTRAINT MSP-2-A-015


SIZE 1 & 2BASKET & WEBBING RESTRAINT

VERSION 1


DIAGRAM: DIA-MSP-14

CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC

3

1

2

4

576

98

1110

13

12


1MARLEY SIZE 1 SPARE COVER SET (BACKREST, SEAT, PELVIC, LATERAL, HEADREST COVER & PADDING ONLY) C/W TETHERING STRAP

MSP-1-A-016

2MARLEY SIZE 2 SPARE COVER SET (BACKREST, SEAT, PELVIC, LATERAL, HEADREST COVER & PADDING ONLY) C/W TETHERING STRAP

MSP-2-A-016

3 MARLEY SIZE UNI TETHERING STRAP MSP-U-A-014

4 MARLEY SIZE 1 BACK EXTENDER COVER ONLY MSP-1-A-017

5 MARLEY SIZE 2 BACK EXTENDER COVER ONLY MSP-2-A-017

6 MARLEY SIZE 1 BACKREST CUSHION COVER ONLY MSP-1-A-018

7 MARLEY SIZE 2 BACKREST CUSHION COVER ONLY MSP-2-A-018

8 MARLEY SIZE 1 LATERAL PAD & COVER (PAIR) MSP-1-A-014

9 MARLEY SIZE 2 LATERAL PAD & COVER (PAIR) MSP-1-A-014


MSP-1-A-005


MSP-2-A-005

12 MARLEY SIZE 1 SEAT CUSHION ONLY MSP-1-A-019

13 MARLEY SIZE 2 SEAT CUSHION ONLY MSP-2-A-019


SIZE 1 & 2UPHOLSTERY COVER

VERSION 1

DRAWN BY 18/10/2017( INTERNAL AND EXTERNAL USE )

DIAGRAM: DIA-MSP-15

CHECKEDAPPROVED

WMJAM 30/10/2017WAC 31/10/2017

1


1 MARLEY SIZE UNI STICKER SET MSP-U-A-015

MARLEY BUGGYSPARE PARTS

SIZE 1&2STICKER SET

VERSION 1

DRAWN BY WMJ 18/10/2017( INTERNAL AND EXTERNAL USE )DIAGRAM: DIA-MSP-16

CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC

1

2


1PELVIC BELT. TWO POINT SINGLE PULL SMALL PAD METAL BUCKLE

BMB-001-S

2PELVIC BELT. FOUR POINT SINGLE PULL SMALL PAD METAL BUCKLE

BMB-002-S

PLEASE VIEW RMS CATALOGUE FOR A WIDER RANGE OF BELTS AND HARNESSES


SIZE 1&2PELVIC BELT

VERSION 1


CHECKEDAPPROVED

30/10/2017AMWAC 31/10/2017

1

2

3 4


1 MARLEY ABDUCTOR SIZE 1 (W=6cm, D=9cm, H=9cm)

MRL-1-A-ABD

2MARLEY ABDUCTOR SIZE 2 (W=7.5cm, D=11cm,H=10cm)

MRL-2-A-ABD

3 MARLEY SIZE 1 15 DEGREE WEDGE UNDER CUSHION

MRL-1-A-WDG

4 MARLEY SIZE 2 15 DEGREE WEDGE UNDER CUSHION

MRL-2-A-WDG


SIZE 1 & 2ABDUCTOR &

WEDGE UNDER CUSHIONVERSION 1


CHECKEDAPPROVED

30/10/2017AMWAC 31/10/2017

1

2


1 DYNAMIC HARNESS SMALL H009B2 DYNAMIC HARNESS LARGE H010BPLEASE VIEW RMS CATALOGUE FOR A WIDER

RANGE OF BELTS AND HARNESSES


SIZE 1 & 2DYNAMIC HARNESS

VERSION 1


CHECKEDAPPROVED

AM 30/10/201731/10/2017WAC

1

2


1MARLEY SIZE 1 BACKREST INSERT. TO REDUCE SEAT DEPTH BY 25mm

MRL-1-A-BRP

2MARLEY SIZE 2 BACKREST INSERT. TO REDUCE SEAT DEPTH BY 25mm

MRL-2-A-BRP


SIZE 1 & 225mm BACKREST INSERT

VERSION 1

CHECKED

( INTERNAL AND EXTERNAL USE )

APPROVED

DRAWN BY 18/10/2017WMJ

DIAGRAM: DIA-MSP-20

30/10/2017AM31/10/2017WAC

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2

3 4

PLEASE VIEW SAMPLE FOR MORE DETAIL


1 MARLEY SIZE 1 SUN / RAIN CANOPY ONLY

MRL-1-A-CAN

2 MARLEY SIZE 2 SUN/ RAIN CANOPY ONLY

MRL-2-A-CAN

3 MARLEY SIZE 1 RAIN COVER ONLY

MRL-1-A-RAC

4 MARLEY SIZE 2 RAIN COVER ONLY

MRL-2-A-RAC


SIZE 1 & 2CANOPY & RAIN COVER

VERSION 1


DIAGRAM: DIA-MSP-21

CHECKEDAPPROVED

30/10/2017AMWAC 31/10/2017

1

2


1 SIZE 1 OCCIPITAL HEADREST MRL-1-A-RAC

2 SIZE 2 OCCIPITAL HEADREST MRL-2-A-RAC


SIZE 1&2OCCIPITAL HEADREST

VERSION 1


CHECKEDAPPROVED

30/10/2017AM31/10/2017WAC

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2

3


1 ANKLESURE EXTRA SMALL. CIRCUMFERENCE 15.5-20cm AS001

2 ANKLESURE SMALL. CIRCUMFERENCE 16-21.5cm AS002

3 ANKLESURE MEDIUM. CIRCUMFERENCE 17.5-23cm AS003


SIZE 1&2ANKLESURES

VERSION 1


CHECKEDAPPROVED

AM 30/10/2017WAC 31/10/2017

3

4

1

2


1 MARLEY SIZE 1 PADDING FOR FOOTPLATE 25mm HIGH MRL-1-A-FRP

2 MARLEY SIZE 2 PADDING FOR FOOTPLATE 25mm HIGH MRL-2-A-FRP

3MARLEY SIZE 1 PADDING FOR FOOTPLATE 25mm HIGH (FOR USE WITH ANKLESURES)

MRL-1-A-FRPAK

4MARLEY SIZE 2 PADDING FOR FOOTPLATE 25mm HIGH (FOR USE WITH ANKLESURES)

MRL-2-A-FRPAK


SIZE 1 & 2PADDED FOOTPLATE

VERSION 1

CHECKED


APPROVED


DIAGRAM: DIA-MSP-24

AM 30/10/2017WAC 31/10/2017

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CODE DESCRIPTION PART No.1 MARLEY SIZE 1 CLEAR TRAY

(COMPLETE) MRL-1-A-TRY

2 MARLEY SIZE 2 CLEAR TRAY (COMPLETE) MRL-2-A-TRY

3 MARLEY SIZE 1 CLEAR TRAY TOP ONLY MSP-1-A-020

4 MARLEY SIZE 2 CLEAR TRAY TOP ONLY MSP-2-A-020

5 MARLEY SIZE 1 TRAY STEMS C/W MOUNTS MSP-1-A-021

6 MARLEY SIZE 2 TRAY STEMS C/W MOUNTS MSP-2-A-021

7 MARLEY SIZE UNI TRAY / GRAB BAR MOUNTING SET MSP-U-A-016


SIZE 1&2 TRAY

VERSION 1

CHECKED


APPROVED


DIAGRAM: DIA-MSP-25

AM 30/10/201731/10/2017WAC

1

2

3


1 MARLEY SIZE 1 GRAB BAR COMPLETE

MRL-1-A-GRAB

2 MARLEY SIZE 2 GRAB BAR COMPLETE

MRL-2-A-GRAB

3 MARLEY SIZE UNI TRAY / GRAB BAR MOUNTING SET MSP-U-A-016


SIZE 1&2GRAB BAR

VERSION 1


CHECKEDAPPROVED

30/10/2017AM31/10/2017WAC

21

3

4


1 MARLEY SIZE 1 VENT TRAY PLATFORM MRL-1-A-PLT

2 MARLEY SIZE 2 VENT TRAY PLATFORM MRL-2-A-PLT

3MARLEY SIZE 1 VENT TRAY PLATFORM WITH OXY HOLDER

MRL-1-A-PLT-OXY

4MARLEY SIZE 2 VENT TRAY PLATFORM WITH OXY HOLDER

MRL-1-A-PLT-OXY


SIZE 1 & 2 VENT TRAY & OXY HOLDER

APPROVEDCHECKED

18/10/2017WMJDRAWN BY( INTERNAL USE ONLY )

DIAGRAM: DIA-MSP-27 VERSION 1

AM 30/10/2017WAC 31/10/2017

Thompson House

Unit 10, Styles Close

Sittingbourne

Kent

ME10 3BF

01795 477280

www.ineedawheelchair.co.uk

SPARE PARTS / OPTIONAL EXTRAS MANUAL FOR THE MARLEY … · 1 marley size 1 back extender c/w...

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Transcript of SPARE PARTS / OPTIONAL EXTRAS MANUAL FOR THE MARLEY … · 1 marley size 1 back extender c/w...