SPARE PARTS CATALOGUEVespa GTS 300 NVG6000U05 SPARE PARTS CATALOGUE Vespa GTS 300 ie Super Sport...

Vespa GTS 300 NVG6000U05

SPARE PARTS CATALOGUE

Vespa GTS 300 ie Super Sport 2010-2013

Chassis prefix: ZAPM45200Engine prefix: M454M

Vespa GTS 300NVG6000U05 - Vespa GTS 300 ie Super Sport 2010-2013


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine........................................................................................................................................................................................... 10

Table 01.02 - Engine, assembly..............................................................................................................................................10

Table 01.05 - Crankcase..........................................................................................................................................................11

Table 01.06 - Crankshaft.........................................................................................................................................................13

Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................14

Table 01.10 - Head unit - Valve..............................................................................................................................................15

Table 01.11 - Rocking levers support unit............................................................................................................................. 16

Table 01.12 - Cylinder head cover......................................................................................................................................... 17

Table 01.13 - Driving pulley................................................................................................................................................... 18

Table 01.14 - Driven pulley.................................................................................................................................................... 19

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 20

Table 01.18 - Oil pump...........................................................................................................................................................21

Table 01.19 - Cooler pump.....................................................................................................................................................23

Table 01.20 - Stater - Electric starter..................................................................................................................................... 24

Table 01.21 - Flywheel magneto............................................................................................................................................ 25

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 26

Table 01.25 - Reduction unit..................................................................................................................................................27

Table 01.36 - Throttle body - Injector - Union pipe...............................................................................................................28

Table 01.42 - Silencer............................................................................................................................................................. 29

Table 01.45 - Air filter............................................................................................................................................................ 30

Frame - Plastic parts - Coachwork...............................................................................................................................................31

Table 02.01 - Frame/bodywork.............................................................................................................................................. 31

Table 02.25 - Stand/s..............................................................................................................................................................32

Table 02.26 - Front shield...................................................................................................................................................... 33

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................34

Table 02.31 - Central cover - Footrests..................................................................................................................................37

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 38

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 40

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 41

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 42

Table 02.38 - Plates - Emblems..............................................................................................................................................43

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................44

Table 02.44 - Rear luggage rack............................................................................................................................................. 45

Table 02.45 - Driving mirror/s................................................................................................................................................ 46

Table 02.46 - Locks................................................................................................................................................................. 47

Table 02.47 - Fuel tank...........................................................................................................................................................48

Table 02.55 - Cooling system................................................................................................................................................. 49

Handlebars/Steering.....................................................................................................................................................................51

Table 03.01 - Handlebars coverages...................................................................................................................................... 51

Table 03.02 - Meter combination - Cruscotto........................................................................................................................53

Table 03.06 - Handlebars - Master cil....................................................................................................................................54



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Suspensions - Wheels.................................................................................................................................................................. 55

Table 04.01 - Swinging arm....................................................................................................................................................55

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 56

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 59

Table 04.11 - Front wheel...................................................................................................................................................... 60

Table 04.12 - Rear wheel....................................................................................................................................................... 61

Braking system - Transmissions................................................................................................................................................... 62

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 62

Table 05.03 - Transmissions....................................................................................................................................................63

Electrical system...........................................................................................................................................................................64

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................64

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................65

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 66

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 67

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 68

Table 06.08 - Main cable harness.......................................................................................................................................... 69



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Finished products

Code ValidityEVG6000AU3EVG6000J02EVG6AS1J02 Vehicle colour:Orange[963/A]EVG6EZ1AU3 Vehicle colour:Technical grey[742/B]EVG6NL2J02 Vehicle colour:Matt Black[85/B]NVG6000U05NVG6000U09NVG6000U13NVG6AS1U09 Vehicle colour:Orange[963/A]NVG6EZ1U05 Vehicle colour:Technical grey[742/B]NVG6EZ1U09 Vehicle colour:Technical grey[742/B]NVG6NL1U09 Vehicle colour:Matt Black[85/B]NVG6NL2U13 Vehicle colour:Matt Black[85/B]



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Code No. table Pos.000097 01.21 10000674 01.05 7002440 02.25 3002440 04.01 16002440 04.01 6002440 04.10 17002440 04.10 21003053 03.01 6003056 01.45 17003056 01.45 9003058 05.01 8006078 06.08 20006416 04.01 17006422 04.02 22006635 01.15 2006635 04.02 52006731 04.02 5006966 02.33 10006975 04.02 24006976 06.04 5008375 01.20 7008432 02.26 6008457 06.03 12008457 06.04 12011109 04.02 10012528 01.23 13012528 04.02 15012533 01.45 16012533 01.45 8012533 02.34 4012533 02.44 4012535 04.02 43012543 03.06 3012554 06.06 10012789 04.02 54012789 04.10 11013763 02.37 7013776 04.10 14013777 02.34 5013777 02.44 5013880 02.47 5013880 06.06 8013962 04.10 16015014 06.06 17015330 03.06 5015727 02.33 6016404 02.37 6016406 02.47 4016406 06.05 9016406 06.06 7016408 04.02 38016408 04.10 4018538 01.11 18018575 01.05 16018575 01.21 11018575 01.21 3018591 02.37 5018623 01.21 3018639 01.36 3018639 02.47 2018640 01.45 7020003 06.06 9020104 02.37 8020106 06.06 6020108 04.02 40021108 04.10 3021114 04.02 53

Code No. table Pos.021210 04.02 44030115 02.25 2031058 04.02 23031119 04.02 37031153 04.01 23063435 01.10 16071671 06.06 14080341 06.06 13092517 04.02 56119219 04.02 4122637 01.21 2127927 05.01 13127927 05.01 3145298 01.19 10145298 01.42 15145298 02.55 39145298 05.01 19145298 06.08 12145298 06.08 5149104 04.02 33149104 04.10 12149104 04.11 4149104 05.01 16174085 04.02 41174088 04.02 42174874 04.02 35177408 04.02 18177414 04.02 21177436 04.02 30177442 04.02 48177443 04.02 47177445 04.02 19177451 04.02 3177494 04.02 31177521 04.02 20177609 04.02 55177610 04.02 51178150 04.10 2178790 03.06 4181351 02.33 14181746 06.04 11181746 06.04 8191189 02.25 11192598 02.33 7194423 04.10 10195483 04.10 23198513 04.02 6199190 02.26 4199190 02.30 5199190 02.31 4199190 02.32 6199190 06.05 5

1B000085 02.39 11U0000765 04.02 1

231590 04.02 60236037 06.01 11239388 01.05 10239388 01.05 4239388 01.15 4241936 01.45 19241936 02.32 11241936 02.33 3241936 02.46 17241936 02.55 11250522 06.04 14252420 02.30 16252605 06.08 21

Code No. table Pos.252945 06.08 3253327 06.03 2253937 02.46 8254485 01.45 11254485 02.31 5254485 02.33 11254485 02.37 3254485 02.47 6254485 02.55 27254485 02.55 4254485 02.55 8254485 06.05 12257134 05.01 20257134 06.08 16257404 02.55 3257614 02.30 13258146 01.15 8258146 01.45 6258160 02.47 10258249 02.30 2258249 02.31 6258249 03.01 3258403 06.01 7259166 01.45 15259348 04.02 12259349 02.30 14259349 04.02 14259349 04.02 58259830 02.31 7259830 06.05 8259832 02.47 9260918 01.36 7260918 01.45 2265451 05.01 12265451 05.01 2266845 04.01 11267038 04.10 5267115 03.01 5267818 04.02 50267819 04.02 28268158 04.10 19268596 02.30 10268596 02.30 17268596 02.37 15268596 02.39 4268596 03.01 7269755 01.25 13270793 01.15 10270793 03.02 2271147 04.02 46271434 03.06 12271477 04.02 57271740 04.01 13271779 04.01 14272426 02.25 8272750 04.01 21272836 05.03 3272836 06.08 15273460 04.01 22273693 04.02 36273754 02.25 5274246 01.14 18277916 01.05 21277916 01.07 9277916 01.18 9285536 01.23 17285846 01.10 10



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Code No. table Pos.287913 01.18 4288245 02.37 12288474 01.23 19289731 01.15 15289731 01.15 18289731 01.15 5289731 01.18 8289731 02.33 9289731 06.06 3290860 06.08 3291017 06.05 2292022 06.03 4292022 06.04 2292507 06.08 3292723 06.03 3294678 03.01 8294723 06.01 6294877 06.01 1295789 02.25 13296141 02.30 19296456 02.39 6296458 06.03 5297027 01.10 18297498 06.01 7298581 02.46 1298594 02.46 3298604 02.01 2298731 02.46 7298838 02.46 4298903 02.46 2299557 02.01 12299972 02.30 27299972 02.46 14319532 05.01 6319538 02.44 3411296 01.10 12411311 01.05 3414837 01.18 20414837 01.20 2414838 01.11 19414838 01.23 14414838 02.47 3430264 01.15 12430585 01.14 9431065 01.05 26431089 01.14 8432142 01.05 27433232 01.14 16433800 06.08 19434541 01.18 26434541 06.05 11434885 01.13 9434947 02.25 11435629 01.10 2436438 01.10 7436695 01.18 6436788 02.39 2436947 01.42 10463195 02.32 9478115 01.05 6478115 01.07 10478184 01.07 11478985 01.15 3479132 01.45 12479515 01.21 7479986 01.18 12479986 01.23 8

Code No. table Pos.480853 01.10 3483164 02.01 11483226 01.14 3483711 01.10 6483767 01.05 19483785 01.05 14483914 01.10 9483918 01.18 18484034 01.05 11484123 01.11 10484123 01.23 12484739 01.11 1484740 01.11 4484819 01.11 2484819 01.11 5485047 01.05 24485080 01.19 3485655 01.05 18485703 01.25 14485868 01.18 21485912 01.05 5485912 01.25 5486075 01.23 23486081 01.05 13486324 01.13 10486324 01.14 19486331 01.11 13486343 01.11 7486974 01.11 15487211 01.25 12487833 01.11 14487936 01.14 13487989 01.12 7497545 01.02 2497546 01.02 3498342 03.02 556331R 04.01 7563728 04.10 956391R 04.02 4556452R 04.02 32564629 01.18 1056465R 02.25 956474R 04.01 1564761 05.01 956479R 05.01 456484R 04.12 4567642 02.37 1057313R 02.55 1257333R 02.55 13573422 02.46 6573918 02.47 18575249 02.30 37575249 02.31 8575249 02.46 11575607 02.30 25575819 02.30 15576189 06.05 4576464 02.38 5576542 02.47 16576546 02.47 15577005 02.30 24577128 02.46 19577129 02.46 15577131 02.46 16

5771695 02.26 1577174 02.30 1

57717400AS 02.30 1

Code No. table Pos.57717400EZ 02.30 157717400NL 02.30 1

577175 02.30 1157717500AS 02.30 1157717500EZ 02.30 1157717500NL 02.30 11

577180 02.31 2577181 02.31 3577182 02.31 11577183 02.55 9577187 02.55 28577195 02.55 5577201 02.55 16577384 02.55 18

577395000C 02.30 29577396000C 02.30 31

577397 02.01 4577398 02.01 3577399 02.30 23577400 02.30 34

577405000C 02.32 13577433 02.55 19577436 02.55 20577447 02.30 21577453 02.30 26577454 02.46 5577456 02.46 10577468 02.30 18577471 02.46 13577473 02.32 4

57747300AS 02.32 457747300EZ 02.32 457747300NL 02.32 4

577474 02.32 357747400AS 02.32 357747400EZ 02.32 357747400NL 02.32 3

577492 02.39 7577594 02.30 35577620 02.30 28577620 02.46 22

577856000C 02.30 8577857000C 02.30 9

577861 02.30 3358099R 06.05 1581061 01.20 858115R 06.05 358120R 06.06 1158142R 01.20 1581440 06.08 358179R 01.21 458179R 01.21 4581904 06.03 10581904 06.03 758202R 01.21 1582034 03.06 11582041 06.01 1058208R 06.06 158224R 01.21 1582298 02.25 4582787 04.02 9582828 03.06 17582850 02.25 7582851 02.25 6582951 06.01 9582988 06.01 5582990 02.46 20



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Code No. table Pos.583158 06.05 6583236 06.06 12583282 05.01 10583864 06.03 11583864 06.03 8584083 02.33 13584084 02.33 12584121 02.46 21584211 06.08 4584520 06.08 22584599 06.01 2584669 02.55 25584877 02.37 14584884 02.37 13584934 02.31 10584970 06.03 6584971 06.03 9584972 06.04 6584973 06.04 958503R 04.10 1597149 04.10 20597317 04.01 9597374 04.01 8597418 01.15 17597528 04.10 8597564 04.12 5597565 04.12 6597679 04.11 3597679 04.12 3597758 04.02 29597856 05.01 1597857 04.01 12597914 04.01 4597945 04.12 2598134 04.02 39598143 04.10 18598237 04.01 10598654 04.02 49598715 04.12 7598917 04.01 2599020 02.25 9599059 04.01 19599077 04.01 15599097 02.25 14599208 01.42 7599250 04.01 18599561 02.25 12599593 04.10 6599678 03.01 10

59967800AS 03.01 1059967800EZ 03.01 1059967800NL 03.01 10

599679 03.01 959967900AS 03.01 959967900EZ 03.01 959967900NL 03.01 9

600161 04.01 3601815 04.01 20601952 05.01 11620236 02.37 9620395 02.01 6620395 02.01 8620415 02.46 18620452 02.30 22620693 02.30 36620737 02.47 8621137 02.32 2

Code No. table Pos.62113700AS 02.32 262113700EZ 02.32 262113700NL 02.32 2

621138 02.32 162113800AS 02.32 162113800EZ 02.32 162113800NL 02.32 1

621141 02.34 2621145 02.33 8621146 02.47 17621155 02.34 1621157 06.06 2621498 02.39 8621582 02.47 1621830 06.05 7621914 03.01 11622229 02.55 14622357 06.04 15622824 02.37 1

62282400AS 02.37 162282400EZ 02.37 162282400NL 02.37 1

622838 06.06 4622839 02.55 29623013 02.55 21623162 02.47 7623205 02.38 1623336 02.39 3623561 02.44 2623563 02.37 4623575 02.32 10623673 02.55 2623743 02.47 20623776 02.30 20623920 02.44 6638534 02.46 9638536 06.04 3638563 06.03 14638755 06.06 18638792 06.08 18639028 01.20 3639682 06.04 1639687 01.12 8639843 06.08 17640484 03.02 4640485 01.10 14640504 03.02 3640516 02.47 14641080 06.03 1641081 03.02 1641105 06.06 5

6411235 01.42 11641218 06.03 1641358 06.01 3641359 06.01 4641521 01.12 12641532 06.08 6641541 01.23 22641643 06.06 16641669 06.08 1641933 06.05 1642032 06.01 8642660 06.08 1643158 03.02 1646833 03.06 14646833 03.06 16647078 05.01 5

Code No. table Pos.647161 05.01 15648076 03.06 9648294 02.33 2

6483975 04.02 2648559 04.11 2649223 04.12 4649635 05.03 2649876 04.02 11

6500754 04.02 7650263 02.33 4650264 04.02 17650639 03.06 8650693 04.02 8650755 04.01 25650775 02.33 5650849 05.03 1650916 04.11 1650916 04.12 1651028 02.39 5651029 02.33 1

65102900AS 02.33 165102900EZ 02.33 165102900NL 02.33 1

652645 03.06 1652681 03.01 1

65268100AS 03.01 165268100EZ 03.01 165268100NL 03.01 1

652682 03.01 265268200AS 03.01 265268200EZ 03.01 265268200NL 03.01 2

652706 06.06 19653501 02.55 15654821 02.38 7655348 02.26 2

65534800NL 02.26 265534850EZ 02.26 265534860AS 02.26 2

655349 02.26 5655554 03.06 2655829 02.44 1656331 06.08 14656437 02.55 17656449 02.55 22656540 02.01 1

65654000EZ 02.01 1656637 02.31 1

65663700AS 02.31 165663700EZ 02.31 165663700NL 02.31 1

656648 02.31 9657110 02.55 1665553 02.25 1666146 04.12 2666404 04.11 2667312 05.01 11667575 04.11 1672060 02.38 1672061 02.38 4672062 02.38 3672063 02.38 2672064 02.39 1672200 02.38 8

67239550AS 02.01 167239550NL 02.01 167333600A1 02.38 2



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Code No. table Pos.67333600A2 02.38 267333600A3 02.38 267333600A4 02.38 2

673337 02.38 10709047 02.01 10709047 02.55 7709047 04.02 34709047 04.10 13709047 04.11 5709047 05.01 17709047 05.01 7709532 01.36 4709646 04.01 24810511 01.12 1382518R 01.14 482545R 04.10 7825481 01.42 14825952 01.18 17826165 01.23 1682635R 01.23 20

8263885 01.42 6826391 01.42 13826396 01.11 1782649R 01.18 1582650R 01.18 2582659R 01.25 3827085 01.05 2382723R 01.18 2282737R 01.20 482753R 01.14 582782R 01.18 23827831 01.45 1382783R 01.18 1682817R 01.11 382817R 01.11 6828217 01.13 1282831R 01.10 20828421 01.12 5828480 01.10 8828662 01.19 2828717 01.14 682878R 01.05 9828961 04.11 6828961 05.01 1882897R 01.23 5829040 01.23 7

8291395 01.11 16829206 01.25 482941R 01.13 582948R 01.18 182952R 01.21 8829534 01.12 1829536 01.12 4829593 01.18 2829661 01.05 17829861 01.36 882990R 01.05 8830056 01.45 10830057 01.45 18830061 01.05 2083018R 01.25 5830249 01.12 383034R 01.25 3831995 01.45 5831997 01.45 4832110 01.20 4832130 01.05 22

Code No. table Pos.833673 01.14 12833674 01.14 11833701 01.05 8833722 01.18 5833989 01.13 11834044 01.14 10834187 01.42 8834266 01.15 11840193 01.13 6840344 01.18 19840504 01.23 15840507 01.23 21840533 01.13 8

8410015 01.25 6841379 01.13 7841782 01.42 5842090 01.15 7842093 01.15 9

8420975 01.25 8842204 01.13 3842385 01.21 9842389 01.23 6842390 01.19 9842595 01.23 3842683 01.42 12

8427035 01.20 5842908 01.42 3843028 01.13 4843364 01.18 11843568 01.23 18844049 01.14 17844094 01.12 9844160 01.10 13844160 01.23 10844483 04.10 22844582 01.05 12844730 01.23 2844758 01.45 3844759 01.23 4844864 01.42 2844927 01.42 4844940 01.42 16844964 01.15 6845605 01.10 17845753 01.10 19845861 01.05 25846096 01.18 7846098 01.18 13847116 01.18 14847266 01.45 1847516 01.18 24847716 01.23 9847717 01.23 11847928 01.18 27847929 01.18 3847931 01.25 9848039 04.10 15848168 01.10 21

8481875 01.25 1848452 01.42 9848724 01.20 6849480 01.13 2

8494905 01.21 5871458 01.15 14

8714725 01.15 18722515 01.14 14872269 01.36 6

Code No. table Pos.872493 01.15 16872635 01.12 2

8729755001 01.06 18729755002 01.06 1

872999 01.10 5873009 01.10 4

8732885 01.36 5873351 01.25 2

8738755 01.25 7873980 01.25 11874958 01.07 3874960 01.07 4875005 01.07 7875096 01.07 6875111 01.05 15875112 01.07 8875113 01.07 8875114 01.07 8875694 01.36 2

8759585 01.11 8876367 01.07 5876457 01.07 1

8764580001 01.07 28764580002 01.07 28764580003 01.07 28764580004 01.07 2

876943 01.10 15877136 01.12 6877285 01.05 2877289 01.21 6877308 01.11 12877309 01.11 9877310 01.11 11877432 01.10 11877446 01.42 1877528 01.19 1878626 01.19 4878647 01.14 2878651 01.14 7

8786935001 01.05 18786935002 01.05 1

878940 01.19 58798315 01.23 1880050 01.10 1880650 01.11 13880651 01.11 17880950 01.13 7895839 02.38 9951685 02.34 3967351 02.25 10969224 02.47 19969224 04.02 13969224 06.06 20969296 06.08 7969348 06.06 15975855 02.01 9

AP8127305 06.01 8B013477 01.10 15

B0139460001 01.06 1B0139460002 01.06 1

B016774 01.18 20B016774 01.20 2B016777 01.18 26B016799 01.11 18B016805 01.25 12B016806 01.25 11

B0168895 01.25 8



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Code No. table Pos.CM001425 02.47 12CM001902 02.55 31CM001903 02.55 31CM001904 01.12 10CM001904 01.12 11CM001904 01.19 7CM001904 01.19 8CM001904 02.55 32CM001905 02.55 33CM001907 02.55 34CM001908 02.55 35CM001915 02.55 36CM001922 01.19 6CM001922 02.55 38CM002920 01.45 14CM006307 02.30 12CM006902 06.08 10CM006903 02.55 37CM006903 05.01 21CM006903 06.08 9CM006904 06.08 8CM006907 06.08 10CM006911 05.01 22CM006911 06.08 10CM012811 02.46 24CM012813 02.46 23CM013201 02.47 13CM013202 06.08 11CM017201 02.01 7CM017202 02.01 5CM017406 06.03 13CM017406 06.04 13CM017408 02.30 3CM017409 03.01 4CM017410 02.30 7CM017410 02.31 12CM017410 02.32 8CM017410 04.02 16CM017410 04.02 59CM017418 03.01 12CM023703 02.46 12CM025709 02.47 11CM067806 04.01 5CM071805 06.05 10CM073407 02.45 3CM073408 02.45 2CM073409 02.45 1CM074101 05.01 14CM074801 03.06 13CM074901 03.06 15CM077701 02.55 30CM077701 03.06 18CM079725 03.06 6CM079729 03.06 6CM081701 01.36 1CM083801 03.06 10CM083802 03.06 7CM084805 01.36 1CM144134 01.14 1CM144408 01.13 1CM155107 01.15 13

CM1583175 01.02 1CM1583275 01.02 1CM162202 01.25 10CM178601 02.30 4CM178601 02.31 13CM178601 02.32 5

Code No. table Pos.CM178603 02.32 7CM178606 02.55 10CM178607 02.30 30CM178607 02.30 32CM178609 02.32 12CM178610 02.30 6CM179101 02.26 3CM179201 02.37 2CM179201 02.55 6CM179301 02.37 11CM179301 02.55 26CM179301 06.04 4



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Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 CM1583175 300 4T/4V E3 i.e. Engine 11 CM1583275 300 4T/4V E3 i.e. Engine 12 497545 Cylinder gasket kit 13 497546 Engine set gasket 1



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Description CrankcaseService 1


1 8786935001 Crankcase assembly Cat.1 11 8786935002 Crankcase assembly Cat.2 12 877285 Stud bolt 43 411311 Plug M12x1,5 24 239388 Pin 6,5x9,5x15 25 485912 Radial ball bearing 15x42x13 26 478115 Locating dowel Ø11xØ8,1x10 27 000674 Circlip 25x26.9x1.2 18 82990R Radial ball bearing 20x47x14 18 833701 Radial ball bearing 20x47x14 19 82878R Gasket ring 20-32-7 110 239388 Pin 6,5x9,5x15 211 484034 Nozzle 112 844582 Nozzle D 1.1 113 486081 Silent-block 214 483785 Springs fixing pin 115 875111 Gasket 116 018575 Screw M5x10 117 829661 Oil pressure valve 118 485655 Spring 119 483767 Lower oil bulkhead 120 830061 Screw w/ flange M5x16 421 277916 Locating dowel 122 832130 Complete oil level dipstick 123 827085 Gasket ring 14,43x9,19x2,62 124 485047 Upper oil bulkhead 125 845861 Filter door insert 126 431065 Gasket 1



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Description CrankcaseService 1


27 432142 screw M6x60 10



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Description CrankshaftService 1


1 8729755001 Cranckshaft assembly Cat.1 11 8729755002 Cranckshaft assembly Cat.2 11 B0139460001 Cranckshaft assembly Cat.1 11 B0139460002 Cranckshaft assembly Cat.2 1



10/10/2014 / 69


Description Cylinder-piston-wrist pin unitService 1


1 876457 Cyl.pist.-wrist pin assy unit 12 8764580001 Piston + piston pin Cat.1 12 8764580002 Piston + piston pin Cat.2 12 8764580003 Piston + piston pin Cat.3 12 8764580004 Piston + piston pin Cat.4 13 874958 Compression ring Ø 75x1,5 14 874960 Oil scraper ring Ø 75x1,2 15 876367 Oil scraper ring Ø 75x2,5 16 875096 Snap ring 27 875005 Piston pin 18 875112 Cylinder base gasket 0,4 mm 18 875113 Cylinder base gasket 0,6 mm 18 875114 Cylinder base gasket 0,8 mm 19 277916 Locating dowel 210 478115 Locating dowel Ø11xØ8,1x10 211 478184 O-ring 4



10/10/2014 / 69


Description Head unit - ValveService 1


1 880050 Cylinder head assy. 12 435629 Stud bolt M7 23 480853 Exhaust pipe gasket 14 873009 Exhaust valve 25 872999 Intake valve 26 483711 Lower cap 47 436438 Valve gasket ring 18 828480 Spring 49 483914 Upper cap 410 285846 Valve half-cone 811 877432 Plug 112 411296 Nut M8x1,25 413 844160 screw 214 640485 Temperature gauge 115 876943 Thermostat cover 115 B013477 Thermostat cover 116 063435 Bleed valve cap 117 845605 Bleed screw 118 297027 Gasket 119 845753 Hex socket screw M5x20 220 82831R Thermostat 121 848168 Cylinder head gasket 0,3mm 1



10/10/2014 / 69


Description Rocking levers support unitService 1


1 484739 Rocker arm inlet 12 484819 Nut 23 82817R Adjuster screw 24 484740 Rocker arm exhaust 15 484819 Nut 26 82817R Adjuster screw 27 486343 Rocker arms axis 28 8759585 Camshaft axle with U.P. 19 877309 Camshaft plate 110 484123 Screw w/ flange 211 877310 Washer 112 877308 Timing system gear 113 486331 Decompressor counterweight 113 880650 Decompressor counterweight 114 487833 Gasket 115 486974 Spring 116 8291395 Decompression counterweight 117 826396 Decompression bell 117 880651 Decompression bell 118 018538 Hex socket screw M5x30 118 B016799 Hex socket screw M5x30 119 414838 screw M6x35 1



10/10/2014 / 69


Description Cylinder head coverService 1


1 829534 Head cover 12 872635 Special screw 53 830249 Damper drift 54 829536 Head cover gasket 15 828421 Oil breather valve 16 877136 Self tapping screw M5x20 47 487989 Gasket 18 639687 Spark plug CR8EKB 19 844094 Engine oil breather pipe 110 CM001904 Hose clamp 111 CM001904 Hose clamp 112 641521 Hood retainer 113 810511 Nut 1



10/10/2014 / 69


Description Driving pulleyService 1


1 CM144408 Complete roller housing 12 849480 Pin roller 63 842204 Roller contrast 14 843028 Sliding block 35 82941R V-belt 16 840193 Fixed pulley 17 841379 Belleville spring 0,5x35x17 17 880950 Belleville spring 18 840533 Flat washer 12.1x36x2 19 434885 Plain washer 17x32x1 110 486324 Nut M12x1.25 111 833989 Toothed pulley 112 828217 Special screw 1



10/10/2014 / 69


Description Driven pulleyService 1


1 CM144134 Secondary pulley 12 878647 Sec. fixed sheave, complete 13 483226 Snap ring 14 82518R Roller cage 20x29x18 15 82753R Bearing 17x30x7 16 828717 Guide pin L=12,5 47 878651 Sec. sliding sheave, complete 18 431089 Gasket ring 29 430585 Gasket 110 834044 O-ring 111 833674 Cup 112 833673 Variator spring 113 487936 Clutch side cap 114 8722515 Centrifugal clutch assy 116 433232 Ring nut 117 844049 Clutch drum 118 274246 Flat washer 22x12,1x1 119 486324 Nut M12x1.25 1



10/10/2014 / 69


Description Crankcase cover - Crankcase coolingService 1


1 8714725 Transmission cover with U.P. 12 006635 Snap ring 13 478985 Bearing 14 239388 Pin 6,5x9,5x15 25 289731 Screw w/ flange M6x30 86 844964 Hose clamp 17 842090 Cooling Cover 18 258146 Self-tap screw M3x20 29 842093 Filtering element 110 270793 TBCIC Screw 3,8x16 311 834266 Air deflector 112 430264 Self-tapping screw 113 CM155107 """Vespa"" transmission small cover" 114 871458 Mounting drift 315 289731 Screw w/ flange M6x30 116 872493 Plate 117 597418 Hose clamp 118 289731 Screw w/ flange M6x30 1



10/10/2014 / 69


Description Oil pumpService 1


1 82948R Oil pump assembly 12 829593 Screw w/ flange M5x35 23 847929 Carter-oil pump gasket 14 287913 Oil pump gear 15 833722 Screw w/ flange M6x14 16 436695 Belleville spring Ø6,4xØ20x2 17 846096 Motor oil cup 18 289731 Screw w/ flange M6x30 79 277916 Locating dowel 310 564629 Hose clamp 211 843364 Oil plug assembly 112 479986 O-ring 113 846098 Gasket 114 847116 Timing system cover 115 82649R Oil pump chain 116 82783R Oil pump control pinion 117 825952 Gasket ring 118 483918 Oil seal washer 119 840344 Chain tensioner rod 120 414837 Screw w/ flange M6x25 120 B016774 Screw w/ flange M6x25 121 485868 Spacer 122 82723R Camshaft chain 123 82782R Timing chain pinion 124 847516 Chain tensioner sliding block 125 82650R Complete chain tensioner 126 434541 Screw w/ flange M6x16 226 B016777 Screw w/ flange M6x16 2



10/10/2014 / 69


Description Oil pumpService 1


27 847928 Gasket 1



10/10/2014 / 69


Description Cooler pumpService 1


1 877528 Water pump cover 12 828662 Screw M5x22 33 485080 O-ring 14 878626 Pump-cylinder hose 15 878940 By-pass pipe 16 CM001922 Hose clamp 27 CM001904 Hose clamp 18 CM001904 Hose clamp 19 842390 Drive key 110 145298 Lock-strap L=180mm 1



10/10/2014 / 69


Description Stater - Electric starterService 1


1 58142R Starter motor 12 414837 Screw w/ flange M6x25 22 B016774 Screw w/ flange M6x25 23 639028 Starter cable 14 82737R Starter motor gear 14 832110 Starter motor gear 15 8427035 Starter motor gear 16 848724 Ring container lamination 17 008375 screw M6x14 18 581061 Cap 1



10/10/2014 / 69


Description Flywheel magnetoService 1


1 58202R Stator 11 58224R Stator 12 122637 Low head socket screw M6x30 33 018575 Screw M5x10 23 018623 Self-tapping screw 24 58179R Rotor, assy. 14 58179R Rotor, assy. 15 8494905 Complete freewheel 16 877289 Hex socket screw M6x24 67 479515 Break washer 68 82952R Special nut 19 842385 Plain washer 110 000097 Transmission key 111 018575 Screw M5x10 2



10/10/2014 / 69


Description Flywheel magneto cover - Oil filterService 1


1 8798315 Flywheel cover cpl. 12 844730 Water pump impeller cpl. 13 842595 Gasket ring 14 844759 Water pump shaft assy.cpl. 15 82897R Gasket ring 20x30x5 16 842389 Pump impeller drive key 17 829040 Timing plug assembly 18 479986 O-ring 19 847716 Lambda probe plate 110 844160 screw 111 847717 Cable retainer plate 112 484123 Screw w/ flange 113 012528 Washer 114 414838 screw M6x35 915 840504 Flywheel housing cover gasket 116 826165 Oil filter plug 117 285536 O-ring 31,47x1,78 118 843568 Intake oil filter 119 288474 O-ring 20,35x1,78 120 82635R Oil filter 121 840507 Oil filter special screw 122 641541 Oil pressure sensor 123 486075 Washer 10.5X16X2.5 1



10/10/2014 / 69


Description Reduction unitService 1


1 8481875 Side cover 12 873351 Oil seal 38x50x7 13 82659R Radial bearing 30x55x13 13 83034R Radial bearing 30x55x13 14 829206 Circlip 15 485912 Radial ball bearing 15x42x13 15 83018R Radial ball bearing 15x42x13 16 8410015 Transmission shaft Z=21/50 17 8738755 Driven pulley shaft Z=14 18 8420975 Rear wheel axle 18 B0168895 Rear wheel axle 19 847931 Gasket 110 CM162202 Reduction unit breather pipe assembly 111 873980 Screw w/ flange M8x40 111 B016806 Screw w/ flange M8x40 112 487211 Screw w/ flange M8x45 612 B016805 Screw w/ flange M8x45 613 269755 Hex socket screw M8x12 114 485703 Washer 8.2x12x1 1



10/10/2014 / 69


Description Throttle body - Injector - Union pipeService 1


1 CM081701 Throttle body with electronic control unit 11 CM084805 Throttle body with electronic control unit 12 875694 Union pipe 13 018639 Hex screw M6x20 34 709532 Hose clamp 15 8732885 Complete injector 16 872269 Screw w/ flange M5x8x20 17 260918 Hose clamp 18 829861 Spring 1



10/10/2014 / 69


Description SilencerService 1


1 877446 Silencer complete with protection 12 844864 Protection 13 842908 screw M5x10 34 844927 Flat washer 35 841782 Fairlead 36 8263885 Graphite bushing 17 599208 Hex screw M8x30 38 834187 Spring washer 16x8,2x2,2 39 848452 Flat washer 19,3x8,2x2,5 310 436947 Nut 211 6411235 Lamda sensor 112 842683 Exhaust manifold 113 826391 Flange 114 825481 Hose clamp 115 145298 Lock-strap L=180mm 116 844940 Exhaust-pipe-coll. clamp 1



10/10/2014 / 69


Description Air filterService 1


1 847266 Air.cl.case 12 260918 Hose clamp 13 844758 Air cleaner sleeve / throttle body 14 831997 Air filter 15 831995 Packing 16 258146 Self-tap screw M3x20 67 018640 Special cap screw M6x50 28 012533 Notched washer 6,6x11x0 29 003056 Flat washer 6,4x12x1 210 830056 Knurled bushing 411 254485 Spring plate M6 212 479132 Knob 213 827831 Cap 214 CM002920 Hose clamp 215 259166 screw 116 012533 Notched washer 6,6x11x0 117 003056 Flat washer 6,4x12x1 118 830057 Bushing 219 241936 Self locking nut M6 1



10/10/2014 / 69

Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1


1 656540 Body with U.P. 11 65654000EZ Body with U.P. 1 Vehicle colour:Technical grey[742/B]

Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]

1 67239550AS Body with U.P. 1 Vehicle colour:Orange[963/A]1 67239550NL Body with U.P. 1 Vehicle colour:Matt Black[85/B]

Vehicle colour:Matt Black[85/B]2 298604 Lock support 13 577398 Not available 14 577397 Not available 15 CM017202 Complete right footrest 16 620395 Spring 17 CM017201 Complete left footrest 18 620395 Spring 19 975855 screw 410 709047 Spring washer 411 483164 Flat washer 212 299557 Cover 2



10/10/2014 / 69


Description Stand/sService 1


1 665553 Stand with U.P. (unmovable parts) 12 030115 Hex screw M10x130 13 002440 Self locking nut M10 14 582298 Spacer 15 273754 O-ring 26 582851 Lateral stand spring 17 582850 Internal lateral stand spring 18 272426 Pad 19 56465R Lateral stand 19 599020 Lateral stand 110 967351 Pad 111 191189 Gasket 211 434947 O-ring 12,42x1 212 599561 Spring 113 295789 Spring 114 599097 Stand pin 1



10/10/2014 / 69


Description Front shieldService 1


1 5771695 Front shield 12 655348 Steering column cover 12 65534800NL Steering column cover 1 Vehicle colour:Matt Black[85/B]

Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 65534850EZ Steering column cover 1 Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]

2 65534860AS Steering column cover 1 Vehicle colour:Orange[963/A]3 CM179101 Self-tapping screw 14 199190 Expansion plug 15 655349 Steering Cover Front Cowl 16 008432 Screw d3,5x9,5 2



10/10/2014 / 69


Description Front glove-box - Knee-guard panelService 1


1 577174 Front glove comp. 11 57717400AS Front glove comp. 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]1 57717400EZ Front glove comp. 1 Vehicle colour:Technical grey[742/B]


1 57717400NL Front glove comp. 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 258249 screw 4,2x19 43 CM017408 Plate 44 CM178601 Self tapping screw D4.2x16 25 199190 Expansion plug 26 CM178610 Self-tapping screw 27 CM017410 Spring plate 48 577856000C Net panel (l) 1 Vehicle colour:Matt Black[85/B]

Vehicle colour:Technical grey[742/B]Vehicle colour:Orange[963/A]Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Matt Black[85/B]

9 577857000C Net panel (r) 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Orange[963/A]Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Matt Black[85/B]

10 268596 Self tapping screw D4x13 811 577175 Glove compartment door 1



10/10/2014 / 69




11 57717500AS Glove compartment door 1 Vehicle colour:Orange[963/A]Vehicle colour:Orange[963/A]

11 57717500EZ Glove compartment door 1 Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]

11 57717500NL Top case door 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

12 CM006307 Gasket 113 257614 Square 214 259349 Screw M4,2x13 215 575819 Bag holder hook 116 252420 Square 117 268596 Self tapping screw D4x13 418 577468 Counter flap 119 296141 Self tapping screw 620 623776 paratia interna bauletto 121 577447 Rim 122 620452 Cover 123 577399 Spring 124 577005 Spring 125 575607 Pawl 126 577453 Lock lever 127 299972 Special screw 128 577620 Self locking nut 129 577395000C Left flap 1 Vehicle colour:Technical grey[742/B]

Vehicle colour:Technical grey[742/B]Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Technical grey[742/B]



10/10/2014 / 69




Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]

30 CM178607 Self tapping screw 131 577396000C Right flap 1 Vehicle colour:Technical grey[742/B]

Vehicle colour:Technical grey[742/B]Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]

32 CM178607 Self tapping screw 133 577861 Lever 134 577400 Pin 135 577594 Spring clamp 236 620693 Sound proof panel 237 575249 Screw with shank M6 1



10/10/2014 / 69


Description Central cover - FootrestsService 1


1 656637 Footrest 11 65663700AS Footrest 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]1 65663700EZ Footrest 1 Vehicle colour:Technical grey[742/B]


1 65663700NL Footrest 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 577180 Windshield beading 13 577181 Windshield beading 14 199190 Expansion plug 65 254485 Spring plate M6 26 258249 screw 4,2x19 67 259830 Metric screw M6x20 28 575249 Screw with shank M6 19 656648 Kit strips, footboard 110 584934 Float chamber 111 577182 Battery cover 112 CM017410 Spring plate 413 CM178601 Self tapping screw D4.2x16 4



10/10/2014 / 69


Description Side cover - SpoilerService 1


1 621138 Right side cover 11 62113800AS Right side cover 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]1 62113800EZ Right side cover 1 Vehicle colour:Technical grey[742/B]


1 62113800NL Right side cover 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 621137 Left side cover 12 62113700AS Left side cover 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]2 62113700EZ Left side cover 1 Vehicle colour:Technical grey[742/B]


2 62113700NL Left side cover 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

3 577474 Spoiler right terminal 13 57747400AS Spoiler right terminal 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]3 57747400EZ Spoiler right terminal 1 Vehicle colour:Technical grey[742/B]


3 57747400NL Spoiler right terminal 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

4 577473 LH terminal 14 57747300AS Spoiler left terminal 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]4 57747300EZ Spoiler left terminal 1 Vehicle colour:Technical grey[742/B]




10/10/2014 / 69


Description Side cover - SpoilerService 1


4 57747300NL Spoiler left terminal 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

5 CM178601 Self tapping screw D4.2x16 26 199190 Expansion plug 27 CM178603 Self tapping screw D4.2x13 18 CM017410 Spring plate 19 463195 Elastic drift 610 623575 Fairing fixing plate 211 241936 Self locking nut M6 212 CM178609 Self-tap screw 113 577405000C Spoiler cover 2 Vehicle colour:Technical grey[742/B]

Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]Vehicle colour:Orange[963/A]Vehicle colour:Matt Black[85/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Matt Black[85/B]



10/10/2014 / 69


Description Wheel huosing - MudguardService 1


1 651029 Front mudguard 11 65102900AS Front mudguard 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]1 65102900EZ Front mudguard 1 Vehicle colour:Technical grey[742/B]


1 65102900NL Front mudguard 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 648294 Screw with shank M6x25 33 241936 Self locking nut M6 34 650263 Upper crest 15 650775 Lower crest 16 015727 Self tapping screw 2,9x9,5 27 192598 Cap 28 621145 Rear mudguard 19 289731 Screw w/ flange M6x30 110 006966 Spring washer 6,4x11x0,5 111 254485 Spring plate M6 112 584084 Right lateral retroreflector 113 584083 Left lateral retroreflector 114 181351 Spring plate 4



10/10/2014 / 69


Description Helmet huosing - UndersaddleService 1


1 621155 Helmet compartment 12 621141 Under seat cover 13 951685 screw 24 012533 Notched washer 6,6x11x0 25 013777 Washer 6.4x13x1.5 2



10/10/2014 / 69


Description Rear cover - Splash guardService 1


1 622824 Rear protection 11 62282400AS Rear protection 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]1 62282400EZ Rear protection 1 Vehicle colour:Technical grey[742/B]


1 62282400NL Rear protection 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 CM179201 Metric screw M6x22 13 254485 Spring plate M6 14 623563 Rear protection support 15 018591 screw M4x14 36 016404 Flat washer 4,2x7,6x0,9 37 013763 Flat washer 4,2x12x1 38 020104 Nut M4 39 620236 Splash guard 110 567642 Rivet 211 CM179301 Screw M6x16 212 288245 Self locking nut M6 213 584884 Number plate holder 114 584877 Number-plate extension 215 268596 Self tapping screw D4x13 4



10/10/2014 / 69


Description Plates - EmblemsService 1


1 623205 """Vespa"" front label" 11 672060 """Vespa"" front label" 12 672063 """Super"" label kit" 1 Vehicle colour:Technical grey[742/B]

Vehicle colour:Technical grey[742/B]2 67333600A1 """Super"" label kit" 1 Vehicle colour:Technical grey[742/B]2 67333600A2 """Super"" label kit" 1 Vehicle colour:Matt Black[85/B]2 67333600A3 """Super"" label kit" 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]2 67333600A4 """Super"" label kit" 1 Vehicle colour:Matt Black[85/B]

Vehicle colour:Matt Black[85/B]3 672062 """Supersport"" label" 14 672061 """Vespa"" lateral label" 15 576464 Shield "Piaggio" 17 654821 """S"" mudguard label" 18 672200 Name plate "Piaggio Technology" 19 895839 """Eni"" label" 210 673337 """S"" label" 1



10/10/2014 / 69


Description Saddle/seats - Tool rollService 1


1 1B000085 Saddle assembly 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

1 672064 Saddle assembly 12 436788 Screw w/ flange 23 623336 Saddle rear cover 14 268596 Self tapping screw D4x13 15 651028 Tool set, standard l/jack 16 296456 Pad 27 577492 Pad 28 621498 Saddle guard cooling hood 1



10/10/2014 / 69


Description Rear luggage rackService 1


1 655829 Complete luggage carrier handle 12 623561 Handle plug 23 319538 Hex socket screw M6x30 24 012533 Notched washer 6,6x11x0 45 013777 Washer 6.4x13x1.5 26 623920 screw torx 2



10/10/2014 / 69


Description Driving mirror/sService 1


1 CM073409 Mirror couple 12 CM073408 RH rearview mirror (Fu Hwa) 13 CM073407 LH rearview mirror (Fu Hwa) 1



10/10/2014 / 69


Description LocksService 1


1 298581 Lock body 12 298903 Complete lock block 13 298594 Flat washer 14 298838 Cylinder retainer spring 15 577454 Cylinder with keys 16 573422 Lock key with transponder 17 298731 Gasket ring 18 253937 Spring 19 638534 Immobilizer antenna 110 577456 Bracket 111 575249 Screw with shank M6 412 CM023703 Saddle lock 113 577471 plate 114 299972 Special screw 115 577129 Lever 116 577131 Spring 117 241936 Self locking nut M6 218 620415 Spring 119 577128 Joint 120 582990 Solenoid valve 121 584121 Self tapping screw 222 577620 Self locking nut 223 CM012813 Transmission 124 CM012811 Transmission 1



10/10/2014 / 69


Description Fuel tankService 1


1 621582 Fuel tank 12 018639 Hex screw M6x20 23 414838 screw M6x35 14 016406 Spring washer 6,4x11,8x1 35 013880 Flat washer 16x6,5x1,5 36 254485 Spring plate M6 27 623162 Spacer 28 620737 Fuel tank gasket 19 259832 Tank cap 110 258160 Tank cover gasket 111 CM025709 Indicator fuel level 112 CM001425 Tank breather pipe 113 CM013201 Spring 314 640516 Complete fuel pump assembly 115 576546 Ring nut 116 576542 Gasket 117 621146 Fuel feed pipe 118 573918 Hose clamp 119 969224 Nut 120 623743 Hose clamp 1



10/10/2014 / 69


Description Cooling systemService 1


1 657110 Coolant tank 12 623673 Expansion tank plug 13 257404 screw 24 254485 Spring plate M6 15 577195 Joint 16 CM179201 Metric screw M6x22 27 709047 Spring washer 18 254485 Spring plate M6 29 577183 Water cooler 210 CM178606 Self tapping screw 4,2x16 211 241936 Self locking nut M6 612 57313R Lower joint-left radiator connection pipe 113 57333R Upper connection joint pipe 114 622229 Hose clamp 115 653501 Head coupling tube 116 577201 Lower joint-right radiator connection pipe 117 656437 Lower joint pipe 118 577384 pipe 119 577433 pipe 120 577436 pipe 121 623013 pipe 122 656449 Joint for water pipes 125 584669 Fan engine 126 CM179301 Screw M6x16 327 254485 Spring plate M6 328 577187 Left air duct 129 622839 Right air duct 130 CM077701 Guard 45 mm 1



10/10/2014 / 69


Description Cooling systemService 1


31 CM001902 Hose clamp 131 CM001903 Hose clamp 132 CM001904 Hose clamp 333 CM001905 Hose clamp 434 CM001907 Hose clamp 435 CM001908 Hose clamp 136 CM001915 Hose clamp 337 CM006903 Pipes/cables retainer spring 338 CM001922 Hose clamp 239 145298 Lock-strap L=180mm 5



10/10/2014 / 69

Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 652681 Front handlebars cover 11 65268100AS Front handlebars cover 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]1 65268100EZ Front handlebars cover 1 Vehicle colour:Technical grey[742/B]


1 65268100NL Front handlebars cover 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

2 652682 Rear handlebars cover 12 65268200AS Rear handlebars cover 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]2 65268200EZ Rear handlebars cover 1 Vehicle colour:Technical grey[742/B]


2 65268200NL Rear handlebars cover 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

3 258249 screw 4,2x19 14 CM017409 Spring plate 15 267115 Self tapping screw M4x16 26 003053 Washer 27 268596 Self tapping screw D4x13 28 294678 Self tapping screw 3.5x16 29 599679 RH pump cover 19 59967900AS RH pump cover 1 Vehicle colour:Orange[963/A]

Vehicle colour:Orange[963/A]9 59967900EZ RH pump cover 1 Vehicle colour:Technical grey[742/B]


9 59967900NL RH pump cover 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

10 599678 Left pump cover 1



10/10/2014 / 69


Description Handlebars coveragesService 1


10 59967800AS LH pump cover 1 Vehicle colour:Orange[963/A]Vehicle colour:Orange[963/A]

10 59967800EZ Left pump cover 1 Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]Vehicle colour:Technical grey[742/B]

10 59967800NL LH pump cover 1 Vehicle colour:Matt Black[85/B]Vehicle colour:Matt Black[85/B]

11 621914 screw 212 CM017418 Plate 2



10/10/2014 / 69


Description Meter combination - CruscottoService 1


1 641081 Meter combination Pricol 11 643158 Meter combination 12 270793 TBCIC Screw 3,8x16 43 640504 Instrument panel glass Pricol 14 640484 Clock Pricol 15 498342 Battery for clock 1



10/10/2014 / 69


Description Handlebars - Master cil.Service 1


1 652645 Handlebar with U.P. 12 655554 Hex socket screw M10x65 13 012543 Flat elastic washer with internal toothing 17x10,3x2 14 178790 Flat washer 22x10,3x2,5 15 015330 Nut M10 16 CM079725 Throttle control sleeve assembly 16 CM079729 Throttle control sleeve assembly 17 CM083802 Grip, r.h. 18 650639 Throttle opening transmission 19 648076 Throttle closing transmission 110 CM083801 Grip, l.h. 111 582034 Anti vib.weight trailing 212 271434 screw M6x55 213 CM074801 Rear master cylinder (Heng Tong) 114 646833 Brake lever 115 CM074901 Front brakes pump assembly (Heng Tong) 116 646833 Brake lever 117 582828 Collar 118 CM077701 Guard 45 mm 1



10/10/2014 / 69

Group Suspensions - WheelsCode 04.01

Description Swinging armService 1


1 56474R Chassis side swinging arm 12 598917 Bush 23 600161 Roller cage 24 597914 Hex socket screw M12x324 15 CM067806 Spacer 16 002440 Self locking nut M10 27 56331R Engine side swinging arm 18 597374 Roller cage 49 597317 Bush 410 598237 screw M10x220 111 266845 Washer 112 597857 Spacer 113 271740 Nut M12 114 271779 Hex socket screw M10x215 115 599077 Spacer 116 002440 Self locking nut M10 217 006416 Circlip 118 599250 Silent-block 119 599059 Spring 120 601815 Silentbloc support bracket 121 272750 Silent-block 122 273460 Bush 223 031153 Bolt 224 709646 Washer 225 650755 Spacer 2



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Description Fork/steering tube - Steering bearing unitService 1


1 1U0000765 Arm complete steering tube 12 6483975 Left suspension arm 13 177451 Piston pin 14 119219 Gasket ring 25 006731 Gasket 26 198513 Drawn cap 27 6500754 Lower steering bearing 18 650693 Upper thrust ring 19 582787 Steering security plate 110 011109 Steering tube ring nut 111 649876 Front suspension cover 112 259348 Cap screw+shank 113 969224 Nut 114 259349 Screw M4,2x13 215 012528 Washer 216 CM017410 Spring plate 117 650264 Front suspension arm cover 118 177408 O-ring 119 177445 Washer 120 177521 Ring 121 177414 Washer 122 006422 Ring 123 031058 screw M5x16 124 006975 Washer Ø5,3xØ10x0,5 128 267819 Pinion 129 597758 Maintenance 130 177436 Drawn cap 231 177494 Ring 1



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32 56452R Complete front shock absorber 133 149104 Hex socket screw M8x40 234 709047 Spring washer 235 174874 Pad 136 273693 Bracket 137 031119 Hex screw M8x22 238 016408 Spring washer 13,75x8,15x4,5 239 598134 Hose clamp 140 020108 Nut M8x6,5 241 174085 Pad 142 174088 Washer 143 012535 Washer 144 021210 Nut 145 56391R Brake disc 146 271147 Hex socket screw M6x20 647 177443 Gasket ring 148 177442 Cage à rouleaux 149 598654 Hub 150 267818 Ring gear counts Km socket 151 177610 Bearing 152 006635 Snap ring 153 021114 Nut 154 012789 Split pin 155 177609 Cap 156 092517 Cover 157 271477 Hose clamp 258 259349 Screw M4,2x13 159 CM017410 Spring plate 2



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60 231590 Elastic spring 1



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Description Rear suspension - Shock absorber/sService 1


1 58503R Complete rear shock absorber 22 178150 Upper buffer 23 021108 Nut M8 24 016408 Spring washer 13,75x8,15x4,5 25 267038 Flat washer 26 599593 Right arm 17 82545R Ball bearing 18 597528 Spacer 19 563728 Nut M16x13 110 194423 Nut hold cap 111 012789 Split pin 112 149104 Hex socket screw M8x40 213 709047 Spring washer 214 013776 Washer 215 848039 Wheel spacer 116 013962 Washer 117 002440 Self locking nut M10 118 598143 plate 119 268158 Screw w/ flange M10 120 597149 Bush 221 002440 Self locking nut M10 122 844483 Hex socket screw M8x50 223 195483 Self locking nut M8 2



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Description Front wheelService 1


1 650916 Wheel 11 667575 Wheel 12"x3.00 12 648559 Tyre (Pirelli) 120/70 R12 12 666404 (Michelin) Tyre 120/70-12" 13 597679 Tubeless valve 14 149104 Hex socket screw M8x40 55 709047 Spring washer 56 828961 Flat washer 8,2x17x2,5 5



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Description Rear wheelService 1


1 650916 Wheel 12 597945 Tire (Pirelli) 130/70-12" 12 666146 (Michelin) Tyre 130/70-12" 13 597679 Tubeless valve 14 56484R Brake disc 14 649223 Brake disc 15 597564 screw 66 597565 Self locking nut 67 598715 Rear wheel hub 1



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Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1


1 597856 Rear brake hydraulic piping 12 265451 Oil pipe screw M10x18 13 127927 Gasket 24 56479R Brake caliper 15 647078 Brake pads torque (Heng Tong) 16 319532 screw 27 709047 Spring washer 28 003058 Plain washer 15x8,4x1,5 29 564761 Hose clamp 110 583282 Guard 111 601952 Rear brake hydraulic piping. 111 667312 Rear brake hydraulic piping. 112 265451 Oil pipe screw M10x18 113 127927 Gasket 214 CM074101 Brake caliper 115 647161 Rear brake pads torque. 116 149104 Hex socket screw M8x40 217 709047 Spring washer 218 828961 Flat washer 8,2x17x2,5 219 145298 Lock-strap L=180mm 220 257134 Lock-strap L=277 121 CM006903 Pipes/cables retainer spring 122 CM006911 Non return spring 1



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Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1


1 650849 Speedometer transmission 12 649635 Bracket with up 13 272836 Screw M6x16 1



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Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 294877 Headlight selector 12 584599 Engine stop switch 13 641358 Horn button 14 641359 Start pushbutton 15 582988 Saddle opening button 16 294723 Turn signal lamps switch 17 258403 Self tapping screw 3,5x13 27 297498 Self tapping screw M3,5x13 28 642032 stop Button 28 AP8127305 stop Button 29 582951 Key switch 110 582041 Commutator cap 111 236037 Washer 2



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Description Front headlamps - Turn signal lampsService 1


1 641080 Complete front headlight 11 641218 Complete front headlight 12 253327 Lampholder 13 292723 Lamp H4 60/55W 12V 14 292022 Lamp 12V-5W 15 296458 Self tapping screw L=35 mm 46 584970 Front right turn indicator 17 581904 Lamp 28 583864 Cable harness 19 584971 Front left turn indicator 110 581904 Lamp 211 583864 Cable harness 112 008457 Self-tap screw M4,2x19 213 CM017406 Plate 214 638563 Headlamp cable harness 1



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Description Rear headlamps - Turn signal lampsService 1


1 639682 Rear light assembly 12 292022 Lamp 12V-5W 23 638536 Lamp 12V-16W 14 CM179301 Screw M6x16 15 006976 Spring washer 12x6,4x0,5 16 584972 Right rear turn indicator 18 181746 Lamp 12V-10W 19 584973 Left rear turn indicator 111 181746 Lamp 12V-10W 112 008457 Self-tap screw M4,2x19 213 CM017406 Plate 214 250522 Cap 215 622357 Rivet 2



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Description Remote control switches - Battery - HornService 1


1 58099R Rem. control switch 12V-30A 31 641933 Relay with resistance 12V-30A 32 291017 Flexible support 13 58115R Starter relay 12V-80A 14 576189 Screw d4,2x16 15 199190 Expansion plug 16 583158 Battery (Yuasa) 12V-10Ah 17 621830 Battery bracket 18 259830 Metric screw M6x20 29 016406 Spring washer 6,4x11,8x1 210 CM071805 Horn 111 434541 Screw w/ flange M6x16 112 254485 Spring plate M6 1



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Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 58208R Voltage regulator 12 621157 Voltage regulator support bracket 13 289731 Screw w/ flange M6x30 24 622838 Regulator retainer plate 15 641105 AT coil support bracket 16 020106 Nut M6 27 016406 Spring washer 6,4x11,8x1 28 013880 Flat washer 16x6,5x1,5 29 020003 Nut m3 410 012554 Washer 3.2x5.7x0.9 411 58120R HT coil 112 583236 screw M3x20 413 080341 H.V. cable 114 071671 Insulating cap 115 969348 Screened cap 116 641643 Spark.plug protection clamp 117 015014 End cap 118 638755 Turn indicator control 119 652706 Bulb device bracket 120 969224 Nut 2



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Description Main cable harnessService 1


1 641669 Frame harness 11 642660 Frame harness 13 252945 Fuse 7,5A 13 290860 Fuse 15A 13 292507 Fuse 10A 23 581440 Fuse 30A 14 584211 Fuse holder box 15 145298 Lock-strap L=180mm 136 641532 Fusebox bracket 17 969296 Screw w/ flange M6x10 18 CM006904 Non return spring l=27 69 CM006903 Pipes/cables retainer spring 310 CM006902 Non return spring 210 CM006907 Pipes/cables retainer spring L=16 110 CM006911 Non return spring 111 CM013202 Pipes/cables retainer spring 112 145298 Lock-strap L=180mm 114 656331 Connectors support bracket 115 272836 Screw M6x16 116 257134 Lock-strap L=277 317 639843 Bracket 118 638792 Hose clamp 119 433800 screw M5x10 120 006078 Plain washer 12x5.2x1 121 252605 Connector 122 584520 Connector spring 5

SPARE PARTS CATALOGUEVespa GTS 300 NVG6000U05 SPARE PARTS CATALOGUE Vespa GTS 300 ie Super Sport...

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Transcript of SPARE PARTS CATALOGUEVespa GTS 300 NVG6000U05 SPARE PARTS CATALOGUE Vespa GTS 300 ie Super Sport...