SPARE PARTS CATALOGUE - AF1 Racing Aprilia | … PARTS CATALOGUE Fly 150 4T 2007-2012 (USA) Chassis...

Fly 150 ESE4000US3

SPARE PARTS CATALOGUE

Fly 150 4T 2007-2012 (USA)

Chassis prefix: ZAPM44302Engine prefix: M573M

Fly 150ESE4000US3 - Fly 150 4T 2007-2012 (USA)


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine........................................................................................................................................................................................... 10

Table 01.02 - Engine, assembly..............................................................................................................................................10

Table 01.05 - Crankcase..........................................................................................................................................................11

Table 01.06 - Crankshaft.........................................................................................................................................................13

Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................14

Table 01.10 - Head unit - Valve..............................................................................................................................................15

Table 01.11 - Rocking levers support unit............................................................................................................................. 16

Table 01.12 - Cylinder head cover......................................................................................................................................... 17

Table 01.13 - Driving pulley................................................................................................................................................... 18

Table 01.14 - Driven pulley.................................................................................................................................................... 19

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 20

Table 01.18 - Oil pump...........................................................................................................................................................21

Table 01.20 - Stater - Electric starter..................................................................................................................................... 23

Table 01.21 - Flywheel magneto............................................................................................................................................ 24

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 25

Table 01.25 - Reduction unit..................................................................................................................................................26

Table 01.35 - Rear brake - Brake jaw.....................................................................................................................................27

Table 01.39 - Carburettor, assembly - Union pipe................................................................................................................. 28

Table 01.40 - Carburetor's components.................................................................................................................................29

Table 01.42 - Silencer............................................................................................................................................................. 30

Table 01.45 - Air filter............................................................................................................................................................ 31

Table 01.46 - Secondary air box.............................................................................................................................................32

Frame - Plastic parts - Coachwork...............................................................................................................................................34

Table 02.01 - Frame/bodywork.............................................................................................................................................. 34

Table 02.25 - Stand/s..............................................................................................................................................................35

Table 02.26 - Front shield...................................................................................................................................................... 36

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................38

Table 02.31 - Central cover - Footrests..................................................................................................................................40

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 42

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 45

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 46

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 48

Table 02.38 - Plates - Emblems..............................................................................................................................................50

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................52

Table 02.45 - Driving mirror/s................................................................................................................................................ 53

Table 02.46 - Locks................................................................................................................................................................. 54

Table 02.47 - Fuel tank...........................................................................................................................................................55

Table 02.61 - Anti-percolation system................................................................................................................................... 56

Handlebars/Steering.....................................................................................................................................................................58

Table 03.01 - Handlebars coverages...................................................................................................................................... 58

Table 03.02 - Meter combination - Cruscotto........................................................................................................................59



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Table 03.06 - Handlebars - Master cil....................................................................................................................................60

Suspensions - Wheels.................................................................................................................................................................. 61

Table 04.01 - Swinging arm....................................................................................................................................................61

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 62

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 63

Table 04.11 - Front wheel...................................................................................................................................................... 64

Table 04.12 - Rear wheel....................................................................................................................................................... 65

Braking system - Transmissions................................................................................................................................................... 66

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 66

Table 05.03 - Transmissions....................................................................................................................................................67

Electrical system...........................................................................................................................................................................68

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................68

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................69

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 70

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 71

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 72

Table 06.08 - Main cable harness.......................................................................................................................................... 73



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Finished products

Code ValidityESE4000US2ESE4000US3ESE4000US4ESE4000US7ESE487CUS4 Vehicle colour:Optic White (2009)[724]ESE490CUS4 Vehicle colour:Shiny Black (2008)[94]ESE490CUS7 Vehicle colour:Shiny Black (2008)[94]ESE490DUS3 Vehicle colour:Shiny Black (2008)[94]ESE4A3DUS3 Vehicle colour:Sideral Blue (2008)[280]ESE4DECUS4 Vehicle colour:Midnight Blue (2009)[222/A]ESE4DECUS7 Vehicle colour:Midnight Blue (2009)[222/A]ESE4F2CUS4 Vehicle colour:Excalibur Grey (2008)[738/A]ESE4F2CUS7 Vehicle colour:Excalibur Grey (2008)[738/A]ESE4F2DUS3 Vehicle colour:Excalibur Grey (2008)[738/A]ESE4R7DUS3 Vehicle colour:Dragon Red (2008)[894]ESE4XBCUS7 Vehicle colour:Cult white[553]



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Code No. table Pos.000267 01.21 7000674 01.05 12002440 02.25 6002440 04.01 21002440 04.10 5003054 06.04 15003055 06.03 11003056 01.45 4003058 02.39 9

0037514 04.02 3006078 06.03 12006416 04.01 8006635 01.15 3006652 01.25 5006965 06.03 6006966 04.01 19006975 01.21 10006976 01.20 5008370 01.13 3008372 06.03 3008457 03.01 5

0111094 04.02 4012112 06.03 13012528 06.06 10012533 01.45 3012543 03.06 4012789 04.12 8013763 02.37 21013763 02.37 5013861 01.42 13013880 04.01 18013950 02.37 8013958 02.45 4015330 03.06 3015585 01.18 15015760 01.46 12015760 01.46 28015784 06.04 10015856 06.06 9016195 01.42 6016404 02.37 20016406 02.47 10016408 04.10 8018538 01.11 14018575 01.05 22018575 01.21 5018591 02.37 19018639 01.12 2018639 01.20 2018639 01.39 4018639 06.06 5018640 01.45 2020008 04.10 11020104 02.37 22021108 04.10 7030115 02.25 5031091 01.12 2031091 01.20 2031091 06.06 5031092 02.47 9090958 02.47 20092517 04.12 4097733 01.21 11123394 03.06 16127927 05.01 11127927 05.01 9129953 06.04 2

Code No. table Pos.145298 01.39 9145298 02.61 11145298 06.08 5145298 06.08 8178149 04.10 2178150 04.10 6178790 03.06 5179640 05.03 10180859 02.37 10181351 02.33 13181746 06.03 16181746 06.03 19181746 06.04 5181746 06.04 8181747 06.03 10181747 06.03 8194423 04.12 5196868 02.47 6199190 01.15 17217280 02.61 27217280 05.03 14231027 02.47 12231370 04.01 6231590 05.03 2232108 04.01 7239388 01.05 3239388 01.15 5239397 01.10 3248419 02.61 30252420 02.30 5252945 06.08 3253937 02.46 7254485 01.45 5254485 01.46 5254485 02.31 11254485 02.32 9254485 02.33 8254485 02.34 6254485 02.34 8254485 02.61 5254485 06.05 3257134 02.47 17257134 05.03 3257134 06.08 7257614 02.30 6257617 02.30 7258146 01.45 12258146 01.46 2258146 02.30 11258160 02.47 4258249 02.31 5258249 02.32 13258249 02.37 9259151 01.21 9259348 02.30 14259349 02.26 10259349 02.30 12259349 02.31 2259349 02.31 7259349 02.32 10259349 02.32 12259349 02.34 11259349 02.34 3259349 05.01 6259349 06.05 10259577 01.46 17259830 01.46 12

Code No. table Pos.259830 02.39 6259832 02.47 3263381 04.01 15265249 03.06 14265451 05.01 10265451 05.01 8266040 05.03 12266724 01.35 5267038 04.10 4267115 06.04 14267948 03.06 15268158 04.10 3268304 02.47 11269755 01.25 14270310 05.03 11270793 01.15 13270793 02.32 8270793 02.37 3270793 03.01 3270793 03.02 6270991 04.11 9270991 04.12 2271147 04.11 11271740 04.11 2271807 04.01 5272176 04.01 16272750 04.01 11272836 02.26 8272836 02.37 15272921 01.25 4273099 04.12 7273460 04.01 10273754 02.25 7274246 01.14 17274489 03.06 8274491 03.06 9277916 01.05 19277916 01.10 11277916 01.18 10285536 01.23 2285846 01.10 10287913 01.23 10288245 05.03 6288474 01.23 4289731 01.15 20289731 01.15 8289731 01.18 6290404 06.08 2290860 06.08 3292022 06.04 13292723 06.03 2292823 03.01 4294341 06.01 1295528 02.30 8296743 02.39 2297275 02.30 3297446 02.34 10297498 01.46 21297498 02.26 7297498 02.26 9297498 02.30 10297498 02.30 4297498 02.32 7297498 02.37 16297498 02.37 4297498 06.04 17298497 02.34 12



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Code No. table Pos.298548 01.15 14298581 02.46 6298594 02.46 9298604 02.01 2298729 02.39 3298731 02.46 4298838 02.46 2298903 02.46 1351782 02.61 10411295 01.05 2411296 01.10 14411311 01.05 28414837 01.18 21414838 01.11 6414838 01.35 8430264 01.15 7430585 01.14 4431065 01.05 24431089 01.14 10

4310935 01.14 5431860 01.05 6431860 01.15 4432142 01.05 18433122 01.42 7433232 01.14 6433391 01.13 4433800 01.42 2434345 01.18 12434541 01.18 19434541 02.37 13434541 05.03 5434541 06.05 2434541 06.06 3434716 01.10 2434855 01.13 10

4348555 01.13 10434885 01.13 5435571 01.10 15435629 01.10 3436438 01.10 4436695 01.23 12436783 01.13 7436783 01.21 6436919 06.06 12436947 01.42 12478115 01.05 15478984 01.25 3478985 01.15 2479132 01.45 8479882 02.37 12479986 01.18 9482291 01.15 19482335 01.07 2483226 01.14 13483706 01.10 7483707 01.10 8483711 01.10 6483767 01.05 20483776 01.23 6483785 01.05 9483841 01.23 3483889 01.13 13483914 01.10 5483915 01.10 9483918 01.18 24484034 01.05 5484123 01.11 13

Code No. table Pos.484123 02.61 29484819 01.11 3485047 01.05 21485603 01.10 13485655 01.05 25485703 01.25 15485868 01.18 20485912 01.05 7485913 01.05 8

4859955 01.25 11486075 01.23 9486081 01.05 10486294 01.07 4486295 01.07 5486324 01.14 18486331 01.11 15486339 01.11 10486355 01.07 6486972 01.46 19486974 01.11 16487115 01.25 16487211 01.25 8487665 01.42 4487824 01.18 7487832 01.11 7487833 01.11 5487936 01.14 7487937 01.18 16487989 01.12 7494518 03.02 2494519 03.02 3494521 03.02 4497042 03.06 12498342 03.02 556147R 04.11 756213R 04.02 156294R 01.35 3563324 04.10 9563728 04.12 656395R 04.11 10563977 04.01 12564134 01.35 2

5641365 01.35 1564215 01.35 6564475 04.11 3564527 04.11 6564606 02.39 8564645 05.03 8564683 03.06 17564813 04.01 21573052 06.06 11573057 02.30 9573512 02.46 3

5743990095 02.38 2574771 02.38 1575249 02.31 10575249 02.32 6575249 02.33 2575249 02.33 4575249 02.33 7575249 02.34 7575321 02.47 5575819 02.31 4576188 02.37 17576188 06.04 16576189 01.15 18576189 02.26 9

Code No. table Pos.576454 02.61 13576468 02.61 1576702 02.38 5576704 02.38 6576705 02.38 7576708 02.38 8576953 02.38 9577492 02.39 5577557 02.47 758057R 06.01 558058R 06.01 658059R 01.21 1580621 02.46 8580653 06.08 458083R 06.06 758090R 06.06 158093R 06.05 1580953 06.01 258100R 06.06 258115R 06.05 9581248 02.25 3581249 02.25 4581560 02.25 8582030 06.06 4582043 06.08 9582298 02.25 258233R 02.37 1458246R 06.05 4582520 06.05 7582691 02.37 18582922 02.37 11583332 06.04 12583575 06.01 2583895 06.06 8583921 02.61 2584078 02.33 10584079 02.33 12584083 02.33 9584084 02.33 11584332 06.04 5584332 06.04 8584690 01.21 3584695 01.21 2584810 06.05 6597374 04.01 2597374 04.01 4597495 04.01 1598277 04.11 8598277 04.12 3598918 05.03 13598919 05.01 5600293 02.33 1

6002930087 02.33 16002930090 02.33 160029300A3 02.33 160029300DE 02.33 160029300F2 02.33 160029300R7 02.33 160029300XB 02.33 1

600297 05.01 13600309 04.01 20600315 05.03 1600632 04.12 1601030 02.39 10601205 04.12 9601298 04.10 1601620 04.01 9



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Code No. table Pos.601708 02.25 1601736 05.03 7601744 04.01 3

6214540038 02.38 26219415 03.06 1

621976000C 02.34 2621978000C 02.34 96219790012 02.39 1

621980 02.26 16219800087 02.26 16219800090 02.26 162198000A3 02.26 162198000DE 02.26 162198000F2 02.26 162198000R7 02.26 162198000XB 02.26 1621981000C 02.30 1621981000D 02.30 1621982000C 02.30 2621982000D 02.30 2

621983 02.26 26219830087 02.26 26219830090 02.26 262198300A3 02.26 262198300DE 02.26 262198300F2 02.26 262198300R7 02.26 262198300XB 02.26 26219840043 02.32 1621985000C 02.31 9621985000D 02.31 9

621986 02.32 26219860087 02.32 26219860090 02.32 262198600A3 02.32 262198600DE 02.32 262198600F2 02.32 262198600R7 02.32 262198600XB 02.32 2

621987 02.32 46219870087 02.32 46219870090 02.32 462198700A3 02.32 462198700DE 02.32 462198700F2 02.32 462198700R7 02.32 462198700XB 02.32 4621988000C 02.31 1621988000D 02.31 1621989000C 02.31 6621989000D 02.31 6621990000C 02.32 3621990000D 02.32 3621991000C 02.32 5621991000D 02.32 56219920043 02.26 56219930043 02.26 6621994000C 02.39 76219940043 02.39 7

621996 02.33 3621997000C 02.30 10621997000D 02.30 10

621998 02.33 6622267 01.15 16

622268000C 02.37 2622275 02.38 3622278 02.38 4

Code No. table Pos.622840 02.26 3622996 02.61 3622997 02.61 14623132 02.47 8623206 02.61 28623366 02.38 12623369 02.38 10

623460000C 02.34 1623503000C 02.37 1623503000D 02.37 1

623743 05.01 12624085 02.37 7624522 02.47 21638626 06.01 4638628 06.01 3638782 06.04 6638782 06.04 9638784 06.04 6638784 06.04 9638791 06.04 3638852 01.12 11639082 06.05 8639100 06.03 1

6391015 06.03 156391025 06.03 18639105 06.04 1639106 03.02 1639163 06.03 9639164 06.03 7639217 06.03 20639218 06.03 17640476 06.08 1640753 06.04 2640958 03.01 1

6409580087 03.01 16409580090 03.01 164095800A3 03.01 164095800DE 03.01 164095800F2 03.01 164095800R7 03.01 1

641159 03.02 1641164 06.04 3641166 06.04 1641167 06.04 7641168 06.04 4641170 03.02 1641541 01.23 7642318 06.05 9642477 06.08 1

646686200C 04.11 1646803 03.06 12647078 05.01 2647384 01.35 4649602 03.06 10649603 03.06 7649658 05.03 4649910 04.11 4649921 04.02 1649951 04.02 8649952 04.02 10650075 04.02 12650429 04.02 2650430 04.02 6650431 04.02 5650432 04.02 7650433 04.02 11650458 04.02 13

Code No. table Pos.650693 04.02 9651502 05.01 10651502 05.01 8652695 02.39 4

65274100XB 03.01 1652742000C 03.01 2652742000D 03.01 2

653119 02.01 1654433 02.38 11654610 02.47 1654612 02.61 24654613 02.61 25654698 02.38 13655368 02.38 1655432 02.38 3655435 02.38 4655436 02.38 24655437 02.38 23655438 02.38 25655554 03.06 2656021 02.47 4656022 02.47 3664014 04.11 8664044 02.46 5664182 02.39 1664183 02.38 14664184 02.38 15664185 02.38 16664186 02.38 17664187 02.38 18664188 02.38 19664189 02.38 20664190 02.38 21666139 05.01 3672200 02.38 27709047 02.33 5709047 05.01 4709519 01.15 15709532 01.39 3709532 01.39 7709532 01.45 11709674 04.01 17709674 05.03 982518R 01.14 15825363 01.12 3825364 01.12 5825368 01.12 1282538R 01.18 13825430 01.21 8825481 01.23 8825620 01.18 14825643 01.42 10825952 01.18 2582611R 01.20 182612R 01.20 3826165 01.23 1826275 01.12 14826275 01.12 1682635R 01.23 582643R 01.18 2682649R 01.18 2882650R 01.18 1782682R 01.10 12

8270280001 01.07 18270280002 01.07 18270280003 01.07 18270280004 01.07 1



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Code No. table Pos.827041 01.07 7827085 01.05 27

8270905 01.25 1282731R 01.46 22827386 01.13 6827526 01.42 382753R 01.14 1482777R 01.10 182782R 01.18 27827831 01.45 1382783R 01.18 29828147 01.07 882817R 01.11 2828308 01.18 23828325 02.61 21828583 01.46 18828653 01.12 8828662 01.21 4828662 01.46 14828708 01.12 11828717 01.14 1182878R 01.05 14828831 01.40 9828843 01.40 6828844 01.40 16828862 01.35 782898R 01.05 29829001 01.39 6829008 01.12 6

8291345 01.11 9829278 01.10 5829280 01.10 7829281 01.10 8829282 01.10 982948R 01.18 1829593 01.18 382961R 01.39 8829661 01.05 13829817 01.12 4830056 01.45 9830056 02.31 3830061 01.05 4830128 01.18 583018R 01.25 2830580 01.14 12831259 01.46 11832130 01.05 26832703 01.46 4832715 01.13 2832943 01.46 7833308 01.11 12833722 01.23 11833722 02.61 15833722 02.61 4833802 01.46 6834065 06.03 5834187 01.42 9834473 01.46 1834476 01.46 20840113 01.46 23840510 01.18 22841213 01.13 8

8412985001 01.06 18412985002 01.06 1

8413805 01.15 1842041 06.03 14842204 01.13 11

Code No. table Pos.842360 01.10 16842507 01.10 17842514 01.40 13842517 01.40 10842521 01.40 18842522 01.40 12842523 01.40 15842530 01.40 7842737 01.12 9843194 01.45 6843195 01.45 7843264 01.15 12843364 01.18 8843443 01.12 15843757 01.46 3843761 01.18 4843841 01.42 5843849 01.45 10843962 01.40 14

8440494 01.14 16844116 01.46 9844470 01.42 11844483 04.10 10

8444895 01.11 1844582 01.05 16844964 01.15 9845212 01.05 17845607 01.13 1

8457485 01.42 1845861 01.05 23

8459325 01.11 118460041 01.25 1846766 01.46 8847116 01.18 11847778 01.46 16847928 01.18 18847929 01.18 2847930 01.25 7849465 01.39 2866076 01.40 19871167 01.39 5871458 01.15 10871760 01.12 13872877 01.14 8872997 01.42 8873409 01.46 8873682 01.15 6

8738745 01.25 10873940 01.25 6873980 01.25 18875112 01.07 8875112 01.07 8875113 01.07 8875114 01.07 8876403 01.13 4876657 01.05 11877140 01.12 1877771 01.11 4878184 01.45 1878998 01.14 9879057 01.13 8880650 01.11 15880651 01.11 8895839 02.38 26963486 01.07 3969296 01.20 4969296 01.20 6

Code No. table Pos.969296 06.05 5969296 06.06 6969348 06.06 13

CM001904 01.12 10CM001904 01.25 17CM001904 01.46 12CM001904 01.46 13CM001911 01.46 15CM001911 01.46 27CM001911 02.61 18CM001912 01.46 26CM001912 02.47 15CM001912 02.47 19CM001914 02.61 20CM001914 02.61 26CM001914 02.61 8CM002901 01.46 10CM002901 02.47 16CM002910 01.45 14CM006105 01.46 25CM006904 02.61 6CM006905 02.61 22CM006905 06.08 10CM007504 02.61 16CM013201 02.61 9CM013203 02.61 17CM017403 06.03 4CM017409 03.01 6CM017409 06.05 11CM017410 02.26 11CM017410 02.26 4CM017410 02.30 13CM017410 02.31 8CM017410 02.32 11CM017410 02.32 14CM017410 02.34 4CM017410 02.34 5CM017410 02.37 6CM017410 05.01 7CM017410 06.04 11CM017809 02.61 19CM017902 01.46 24CM022202 06.08 6CM025706 02.47 2CM027004 02.45 2CM027005 02.45 3CM027006 02.45 1CM027914 02.47 14CM027916 02.47 18CM027920 02.47 22CM028204 02.61 12CM063601 03.06 11CM063804 03.06 13CM067801 04.01 14CM067802 04.01 13CM068301 05.01 1CM068310 05.01 1CM074901 03.06 11CM076902 04.11 5CM079717 03.06 6

CM1038015 01.13 12CM126955 01.02 1CM129914 01.40 1CM140101 01.40 2CM140205 01.40 8CM140302 01.40 4CM140903 01.40 11



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Code No. table Pos.CM142904 01.40 5CM144401 01.13 9

CM1485135001 01.05 1CM1485135002 01.05 1

CM149403 01.40 17CM155109 01.15 11CM156005 01.39 1CM156709 01.40 3

CM1612015 01.14 2CM161202 01.14 2CM162202 01.25 13CM162402 01.14 1CM177902 02.61 23CM177902 02.61 7CM178401 02.47 13CM178407 01.40 19



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Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 CM126955 ***MOT.150 4T/2V E2 "FLY" USA OEM 1



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Description CrankcaseService 1


1 CM1485135001 Crankcase assembly Cat.1 11 CM1485135002 Crankcase assembly Cat.2 12 411295 Stud bolt 43 239388 Pin 6,5x9,5x15 24 830061 Screw w/ flange M5x16 45 484034 Nozzle 16 431860 Bush Ø8xØ12x8 17 485912 Radial ball bearing 15x42x13 28 485913 Radial bearing 20x47x14 19 483785 Springs fixing pin 110 486081 Silent-block 211 876657 Plate 112 000674 Circlip 25x26.9x1.2 113 829661 Oil pressure valve 114 82878R Gasket ring 20-32-7 115 478115 Locating dowel Ø11xØ8,1x10 216 844582 Nozzle D 1.1 117 845212 Half crankcase gasket 118 432142 screw M6x60 1119 277916 Locating dowel 120 483767 Lower oil bulkhead 121 485047 Upper oil bulkhead 122 018575 Screw M5x10 123 845861 Filter door insert 124 431065 Gasket 125 485655 Spring 126 832130 Complete oil level dipstick 127 827085 Gasket ring 14,43x9,19x2,62 1



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Description CrankcaseService 1


28 411311 Plug 229 82898R Gasket ring 1



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Description CrankshaftService 1


1 8412985001 Cranckshaft assembly Cat.1 11 8412985002 Cranckshaft assembly Cat.2 1



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Description Cylinder-piston-wrist pin unitService 1


1 8270280001 Piston + piston pin Cat.1 11 8270280002 Piston + piston pin Cat.2 11 8270280003 Piston + piston pin Cat.3 11 8270280004 Piston + piston pin Cat.4 12 482335 Piston pin 13 963486 ANELLO ELASTICO (MINGXING RICAMBI) 24 486294 Compression ring d.62.6x1 15 486295 Oil scraper ring d.62.6x1 16 486355 Oil scraper ring d.62.6x2.5 17 827041 Cylinder-piston-wrist pin assy. 18 828147 Cylinder base gasket 0,6 mm 18 875112 Cylinder base gasket 0,4 mm 18 875112 Cylinder base gasket 0,4 mm 18 875113 Cylinder base gasket 0,6 mm 18 875114 Cylinder base gasket 0,8 mm 1



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Description Head unit - ValveService 1


1 82777R Cylinder head assembly 12 434716 Big end-silencer gasket 13 239397 Stud bolt M6 23 435629 Stud bolt M7 24 436438 Valve gasket ring 25 483914 Upper cap 25 829278 Upper cap 26 483711 Lower cap 27 483706 Intake valve 17 829280 Intake valve 18 483707 Exhaust valve 18 829281 Exhaust valve 19 483915 Valve spring 29 829282 Valve spring 210 285846 Valve half-cone 411 277916 Locating dowel 212 82682R Cylinder head gasket 113 485603 Screw w/ flange 214 411296 Nut M8x1,25 415 435571 Locating dowel 216 842360 Plug M6x10 117 842507 Plug M10x10 1



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Description Rocking levers support unitService 1


1 8444895 Rocker arm cpl. 22 82817R Adjuster screw 13 484819 Nut 14 877771 Timing system gear 15 487833 Gasket 16 414838 screw M6x35 17 487832 Washer 18 880651 Decompression bell 19 8291345 Decompression counterweight 110 486339 Rocker arms axis 111 8459325 Camshaft 112 833308 Camshaft plate 113 484123 Screw w/ flange 214 018538 Hex socket screw M5x30 115 486331 Decompressor counterweight 115 880650 Decompressor counterweight 116 486974 Spring 1



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Description Cylinder head coverService 1


1 877140 Head cover 12 018639 Hex screw M6x20 42 031091 Hex screw M6x22 43 825363 Washer 14 829817 Packing 15 825364 Cylinder head gasket 16 829008 Oil bleed cover 17 487989 Gasket 18 828653 screw 49 842737 Oil breather pipe 110 CM001904 Hose clamp 111 638852 Spark plug CR7EB (NGK) 111 828708 Spark plug RG6YC (Champion) 112 825368 Spark plug cover 113 871760 Exhaust side hood 114 826275 Spring plate 115 843443 Intake side hood 116 826275 Spring plate 1



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Description Driving pulleyService 1


1 845607 Complete fixed driving half-pulley 12 832715 Plate 13 008370 screw 34 433391 Plain washer 14 876403 Flat washer 15 434885 Plain washer 17x32x1 16 827386 Bush 17 436783 Nut M12 18 841213 (Mitsuboshi) V-belt 18 879057 (Gates) V-belt 19 CM144401 Complete roller housing 110 434855 Sliding block 310 4348555 Sliding block 311 842204 Roller contrast 112 CM1038015 6 rollers kit 113 483889 Spacer 1



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Description Driven pulleyService 1


1 CM162402 Clutch driven pulley assy. 12 CM1612015 Complete centrifugal clutch assembly 12 CM161202 Centrifugal clutch assembly 14 430585 Gasket 25 4310935 Pulley side cap 16 433232 Ring nut 17 487936 Clutch side cap 18 872877 Variator spring 19 878998 Adjustable pulley, half 110 431089 Gasket ring 211 828717 Guide pin L=12,5 412 830580 Fixed driven half pulley 113 483226 Snap ring 114 82753R Bearing 17x30x7 115 82518R Roller cage 20x29x18 116 8440494 Clutch drum 117 274246 Flat washer 22x12,1x1 118 486324 Nut M12x1.25 1



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Description Crankcase cover - Crankcase coolingService 1


1 8413805 Transmission cover cpl. 12 478985 Bearing 13 006635 Snap ring 14 431860 Bush Ø8xØ12x8 15 239388 Pin 6,5x9,5x15 26 873682 Air deflector 17 430264 Self-tapping screw 48 289731 Screw w/ flange M6x30 99 844964 Hose clamp 110 871458 Mounting drift 311 CM155109 Transmission cover 112 843264 Cover 113 270793 TBCIC Screw 3,8x16 314 298548 Bellows 115 709519 Hose clamp 216 622267 pipe 117 199190 Expansion plug 118 576189 Screw d4,2x16 119 482291 Hose clamp 120 289731 Screw w/ flange M6x30 1



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Description Oil pumpService 1


1 82948R Oil pump assembly 12 847929 Carter-oil pump gasket 13 829593 Screw w/ flange M5x35 24 843761 Motor oil cup 15 830128 Sump gasket 16 289731 Screw w/ flange M6x30 77 487824 Retainer clamp 18 843364 Oil plug assembly 19 479986 O-ring 110 277916 Locating dowel 311 847116 Timing system cover 112 434345 Oil pump chain drift 113 82538R Gasket ring 114 825620 Gasket ring 115 015585 Self-tapping screw M5x12 316 487937 Plain washer 317 82650R Complete chain tensioner 118 847928 Gasket 119 434541 Screw w/ flange M6x16 220 485868 Spacer 121 414837 Screw w/ flange M6x25 122 840510 Chain tensioner rod 123 828308 Chain tensioner sliding block 124 483918 Oil seal washer 125 825952 Gasket ring 126 82643R Camshaft chain 127 82782R Timing chain pinion 128 82649R Oil pump chain 1



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Description Oil pumpService 1


29 82783R Oil pump control pinion 1



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Description Stater - Electric starterService 1


1 82611R Starter motor 12 018639 Hex screw M6x20 22 031091 Hex screw M6x22 23 82612R Starter motor gear 14 969296 Screw w/ flange M6x10 15 006976 Spring washer 12x6,4x0,5 16 969296 Screw w/ flange M6x10 1



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Description Flywheel magnetoService 1


1 58059R Complete magneto flywheel 12 584695 Complete rotor (Kokusan) 13 584690 Complete stator (Kokusan) 14 828662 Screw M5x22 25 018575 Screw M5x10 26 436783 Nut M12 17 000267 Transmission key 18 825430 Fan 19 259151 screw M5x16 310 006975 Washer Ø5,3xØ10x0,5 311 097733 Flat washer Ø5,3xØ14x1 3



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Description Flywheel magneto cover - Oil filterService 1


1 826165 Oil filter plug 12 285536 O-ring 31,47x1,78 13 483841 Intake oil filter 14 288474 O-ring 20,35x1,78 15 82635R Oil filter 16 483776 Special screw 17 641541 Oil pressure sensor 18 825481 Hose clamp 19 486075 Washer 10.5X16X2.5 110 287913 Oil pump gear 111 833722 Screw w/ flange M6x14 112 436695 Belleville spring Ø6,4xØ20x2 1



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Description Reduction unitService 1


1 8460041 Complete reducer cover 12 83018R Radial ball bearing 15x42x13 13 478984 Radial bearing 25x52x15 14 272921 Shoe fulcrum pin 15 006652 Snap ring 16 873940 Gasket ring 17 847930 Reduction unit cover gasket 18 487211 Screw w/ flange M8x45 610 8738745 Driven pulley shaft 111 4859955 Transmission shaft 112 8270905 Rear wheel axle 113 CM162202 Reduction unit breather pipe assembly 114 269755 Hex socket screw M8x12 115 485703 Washer 8.2x12x1 116 487115 Cover 117 CM001904 Hose clamp 118 873980 Screw w/ flange M8x40 1



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Description Rear brake - Brake jawService 1


1 5641365 Brake lever shaft 12 564134 Gasket 23 56294R Pair of brake shoes 14 647384 Brake shoes return spring 25 266724 Plate 26 564215 Rear brake control lever 17 828862 Square nut 18 414838 screw M6x35 1



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Description Carburettor, assembly - Union pipeService 1


1 CM156005 Carburettor 12 849465 Induction joint with U.P. 13 709532 Hose clamp 14 018639 Hex screw M6x20 25 871167 Induction joint gasket 16 829001 Filter box carburettor sleeve 17 709532 Hose clamp 18 82961R Resistance 29 145298 Lock-strap L=180mm 1



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Description Carburetor's componentsService 1


1 CM129914 Main jet 82 12 CM140101 Idle jet 35 13 CM156709 Complete reservoir 14 CM140302 Diaphragm 15 CM142904 Automatic starter cpl. 16 828843 Plate 17 842530 Starter device 18 CM140205 Conical pin 19 828831 Petrol needle 110 842517 Tapered pin cap 111 CM140903 Gas valve spring 112 842522 Float kit 113 842514 Gas valve cover 114 843962 Pad 115 842523 Float chamber kit 116 828844 Cap 117 CM149403 Adj.min.eng.speed air screw 118 842521 Pipes kit 119 866076 Sae j30 pipe 119 CM178407 Sae j30 pipe 1



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Description SilencerService 1


1 8457485 Silencer 12 433800 Self-tapping screw 33 827526 Flat washer 34 487665 Pad 35 843841 Guard 16 016195 Washer 17 433122 Screw w/ flange 18 872997 Hex socket screw M8x55 19 834187 Spring washer 16x8,2x2,2 210 825643 Washer 211 844470 screw 112 436947 Nut 213 013861 Plain washer 8,2x20x2,5 2



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Description Air filterService 1


1 878184 Complete air cleaner box 12 018640 Special cap screw M6x50 23 012533 Notched washer 6,6x11x0 24 003056 Flat washer 6,4x12x1 25 254485 Spring plate M6 26 843194 Air filter 17 843195 Gasket 18 479132 Knob 19 830056 Knurled bushing 410 843849 Air calibration tube 111 709532 Hose clamp 112 258146 Self-tap screw M3x20 513 827831 Cap 114 CM002910 Hose clamp 1



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Description Secondary air boxService 1


1 834473 Complete air duct 12 258146 Self-tap screw M3x20 43 843757 Bush 44 832703 Filtering element 15 254485 Spring plate M6 26 833802 Gasket 17 832943 Gasket 18 846766 Nut 28 873409 Special nut 29 844116 Complete s.a.s. pipe 110 CM002901 Hose clamp 111 831259 s.a.s. joint pipe 112 015760 Screw 212 259830 Metric screw M6x20 212 CM001904 Hose clamp 113 CM001904 Hose clamp 114 828662 Screw M5x22 315 CM001911 Hose clamp 116 847778 Hose clamp 117 259577 screw 218 828583 Washer Ø5xØ12x1.1 219 486972 Hex socket screw M5x25 220 834476 Flywheel cover 121 297498 Self tapping screw M3,5x13 322 82731R SAS valve 123 840113 Joint 124 CM017902 ***TUBE 125 CM006105 Fuel pipe 1



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Description Secondary air boxService 1


26 CM001912 Hose clamp 127 CM001911 Hose clamp 128 015760 Screw 2



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Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1


1 653119 Frame with u.p. 12 298604 Lock support 1



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Description Stand/sService 1


1 601708 Central stand 12 582298 Spacer 13 581248 Spring 14 581249 Spring 15 030115 Hex screw M10x130 16 002440 Self locking nut M10 17 273754 O-ring 28 581560 Pad 1



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Description Front shieldService 1


1 621980 Front shield 11 6219800087 Front shield bianco 1 Vehicle colour:Optic White (2009)[724]1 6219800090 Front shield nero 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]

1 62198000A3 Front shield 1 Vehicle colour:Sideral Blue (2008)[280]1 62198000DE Front shield blu 1 Vehicle colour:Midnight Blue (2009)[222/A]

Vehicle colour:Midnight Blue (2009)[222/A]1 62198000F2 Front shield grigio 1 Vehicle colour:Excalibur Grey (2008)[738/A]

Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]

1 62198000R7 Front shield, red 1 Vehicle colour:Dragon Red (2008)[894]1 62198000XB Front shield bianco 1 Vehicle colour:Cult white[553]2 621983 Steering column cover 12 6219830087 Steering column cover 1 Vehicle colour:Optic White (2009)[724]2 6219830090 Steering column cover 1 Vehicle colour:Shiny Black (2008)[94]


2 62198300A3 Steering column cover 1 Vehicle colour:Sideral Blue (2008)[280]2 62198300DE Steering column cover 1 Vehicle colour:Midnight Blue (2009)[222/A]

Vehicle colour:Midnight Blue (2009)[222/A]2 62198300F2 Steering column cover 1 Vehicle colour:Excalibur Grey (2008)[738/A]


2 62198300R7 Cover 1 Vehicle colour:Dragon Red (2008)[894]2 62198300XB Steering column cover 1 Vehicle colour:Cult white[553]3 622840 screw 14 CM017410 Spring plate 15 6219920043 Deflector l.h. grigio 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Midnight Blue (2009)[222/A]



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Description Front shieldService 1


Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

6 6219930043 Deflector r.h. grigio 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

7 297498 Self tapping screw M3,5x13 68 272836 Screw M6x16 19 297498 Self tapping screw M3,5x13 29 576189 Screw d4,2x16 210 259349 Screw M4,2x13 211 CM017410 Spring plate 2



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Description Front glove-box - Knee-guard panelService 1


1 621981000C Counter shield 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

1 621981000D Front glove comp. 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 621982000C Top case door 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

2 621982000D Glove compartment door 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

3 297275 Gasket 14 297498 Self tapping screw M3,5x13 45 252420 Square 16 257614 Square 27 257617 Spring 18 295528 Hook 19 573057 Locking plate 110 297498 Self tapping screw M3,5x13 410 621997000C Rim 1 Vehicle colour:Optic White (2009)[724]



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Description Front glove-box - Knee-guard panelService 1


Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

10 621997000D Rim 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

11 258146 Self-tap screw M3x20 212 259349 Screw M4,2x13 413 CM017410 Spring plate 414 259348 Cap screw+shank 1



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Description Central cover - FootrestsService 1


1 621988000C Under seat cover 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

1 621988000D Tyre 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

2 259349 Screw M4,2x13 23 830056 Knurled bushing 24 575819 Bag holder hook 15 258249 screw 4,2x19 26 621989000C Spark plug insp. door 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Shiny Black (2008)[94]

6 621989000D Spark plug insp. door 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

7 259349 Screw M4,2x13 28 CM017410 Spring plate 29 621985000C Footrest 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]



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Description Central cover - FootrestsService 1


Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

9 621985000D Footrest 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

10 575249 Screw with tang M6 611 254485 Spring plate M6 6



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Description Side cover - SpoilerService 1


1 6219840043 Lower spoiler grigio 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Midnight Blue (2009)[222/A]

2 621986 Rear body side L.H. 12 6219860087 Rear body side L.H. 1 Vehicle colour:Optic White (2009)[724]2 6219860090 Rear body side L.H. 1 Vehicle colour:Shiny Black (2008)[94]


2 62198600A3 Rear body side l.h. 1 Vehicle colour:Sideral Blue (2008)[280]2 62198600DE Rear body side l.h. 1 Vehicle colour:Midnight Blue (2009)[222/A]

Vehicle colour:Midnight Blue (2009)[222/A]2 62198600F2 Rear body side L.H. 1 Vehicle colour:Excalibur Grey (2008)[738/A]


2 62198600R7 Rear body side L.H. 1 Vehicle colour:Dragon Red (2008)[894]2 62198600XB Rear body side l.h. 1 Vehicle colour:Cult white[553]3 621990000C Lower side panel l.h. 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

3 621990000D Lower side panel l.h. 1 Vehicle colour:Shiny Black (2008)[94]



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Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]

4 621987 Rear body side R.H. 14 6219870087 Rear body side R.H. 1 Vehicle colour:Optic White (2009)[724]4 6219870090 Rear body side R.H. 1 Vehicle colour:Shiny Black (2008)[94]


4 62198700A3 Rear body side r.h. 1 Vehicle colour:Sideral Blue (2008)[280]4 62198700DE Rear body side r.h. 1 Vehicle colour:Midnight Blue (2009)[222/A]

Vehicle colour:Midnight Blue (2009)[222/A]4 62198700F2 Rear body side R.H. 1 Vehicle colour:Excalibur Grey (2008)[738/A]


4 62198700R7 Rear body side R.H. 1 Vehicle colour:Dragon Red (2008)[894]4 62198700XB Rear body side R.H. 1 Vehicle colour:Cult white[553]5 621991000C Lower side panel r.h. 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

5 621991000D Lower side panel r.h. 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

6 575249 Screw with tang M6 27 297498 Self tapping screw M3,5x13 28 270793 TBCIC Screw 3,8x16 29 254485 Spring plate M6 2



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10 259349 Screw M4,2x13 811 CM017410 Spring plate 412 259349 Screw M4,2x13 213 258249 screw 4,2x19 414 CM017410 Spring plate 6



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Description Wheel huosing - MudguardService 1


1 600293 Front mudguard 11 6002930087 Front mudguard v.bianco 1 Vehicle colour:Optic White (2009)[724]1 6002930090 Front mudguard v.nero 1 Vehicle colour:Shiny Black (2008)[94]


1 60029300A3 Front mudguard 1 Vehicle colour:Sideral Blue (2008)[280]1 60029300DE Front mudguard v.blu 1 Vehicle colour:Midnight Blue (2009)[222/A]

Vehicle colour:Midnight Blue (2009)[222/A]1 60029300F2 Front mudguard v.grigio 1 Vehicle colour:Excalibur Grey (2008)[738/A]


1 60029300R7 Front mudguard, f.red 1 Vehicle colour:Dragon Red (2008)[894]1 60029300XB Front mudguard v.bianco 1 Vehicle colour:Cult white[553]2 575249 Screw with tang M6 33 621996 Rear mudguard 14 575249 Screw with tang M6 15 709047 Spring washer 16 621998 Wheel compartment 17 575249 Screw with tang M6 18 254485 Spring plate M6 19 584083 Catadiottro laterale SX 110 584078 Bracket 111 584084 Catadiottro laterale DX 112 584079 Bracket 113 181351 Spring plate 4



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Description Helmet huosing - UndersaddleService 1


1 623460000C Helmet holder assembly 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Optic White (2009)[724]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]

2 621976000C Insp. door 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Optic White (2009)[724]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]

3 259349 Screw M4,2x13 14 CM017410 Spring plate 15 CM017410 Spring plate 76 254485 Spring plate M6 27 575249 Screw with tang M6 48 254485 Spring plate M6 49 621978000C Battey cover 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]



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Description Helmet huosing - UndersaddleService 1


Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Optic White (2009)[724]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]

10 297446 Pad 111 259349 Screw M4,2x13 112 298497 Cover 1



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Description Rear cover - Splash guardService 1


1 623503000C Rear splash guard 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

1 623503000D Rear splash guard 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

2 622268000C Splash guard lower closing 1 Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Optic White (2009)[724]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Shiny Black (2008)[94]

3 270793 TBCIC Screw 3,8x16 24 297498 Self tapping screw M3,5x13 35 013763 Flat washer 4,2x12x1 36 CM017410 Spring plate 27 624085 Spacer 28 013950 Washer 6,2x18x2 29 258249 screw 4,2x19 210 180859 Plate 211 582922 Reflector 2



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Description Rear cover - Splash guardService 1


12 479882 Spacer 213 434541 Screw w/ flange M6x16 214 58233R Rear retroreflector 115 272836 Screw M6x16 216 297498 Self tapping screw M3,5x13 217 576188 Distanziale per luce targa 1 Vehicle colour:Shiny Black (2008)[94]

Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Optic White (2009)[724]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

18 582691 Number plate holder 119 018591 screw M4x14 320 016404 Flat washer 4,2x7,6x0,9 321 013763 Flat washer 4,2x12x1 322 020104 Nut M4 3



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Description Plates - EmblemsService 1


1 574771 Piaggio logo clip-on badge 11 655368 Piaggio logo clip-on badge 12 5743990095 "Piaggio" Plate 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]

2 6214540038 "Piaggio" Plate 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Shiny Black (2008)[94]

3 622275 "Fly" plate 23 655432 Targhetta "Fly" cromata 24 622278 "150" Name plate 24 655435 Name plate 150 (Cromata) 25 576702 Battery decal 16 576704 "Safety" plate 17 576705 Fuel decal 18 576708 Accessories sticker 19 576953 Name plate "No pets" 110 623369 Name plate "Press. pneum" 111 654433 Layout canister sticker 112 623366 "NOISE EMISSION" name plate 113 654698 Targhetta "Emission control" 114 664183 Shield right front decal 115 664184 Shield left front decal 116 664185 Left side mudguard decal 117 664186 Right side mudguard decal 118 664187 Right front side cover decal 119 664188 Left front side cover decal 1



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Description Plates - EmblemsService 1


20 664189 Right rear side cover decal 121 664190 Left rear side cover decal 123 655437 Shield lateral frame (chromed) 124 655436 Shield central frame (chromed) 125 655438 Side panel frame (chromed) 126 895839 Targhetta "Eni" 227 672200 Name plate "Piaggio Technology" 1



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Description Saddle/seats - Tool rollService 1


1 6219790012 Saddle 1 Vehicle colour:Optic White (2009)[724]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Shiny Black (2008)[94]

1 664182 Saddle assembly 12 296743 Bracket 13 298729 Hose clamp 14 652695 Lock body 15 577492 Pad 46 259830 Metric screw M6x20 27 621994000C Rear handle 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]Vehicle colour:Shiny Black (2008)[94]

7 6219940043 Handle 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Sideral Blue (2008)[280]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]

8 564606 Hex socket screw 49 003058 Plain washer 15x8,4x1,5 410 601030 Toolkit 1



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Description Driving mirror/sService 1


1 CM027006 Mirror couple 12 CM027004 LH rearview mirror 13 CM027005 RH rearview mirror 14 013958 Flat washer 1



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Description LocksService 1


1 298903 Block 12 298838 Cylinder retainer spring 13 573512 Cylinder set 14 298731 Gasket ring 15 664044 Key 16 298581 Lock body 17 253937 Spring 18 580621 Key switch 19 298594 Flat washer 1



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Description Fuel tankService 1


1 654610 Fuel tank 12 CM025706 Indicator fuel level 13 259832 Tank cap 13 656022 Plug 14 258160 Tank cover gasket 14 656021 Tank cover gasket 15 575321 Faucet depression press fastener 16 196868 Gasket 17 577557 Hose clamp 18 623132 Tank cover 19 031092 screw M6x25 310 016406 Spring washer 6,4x11,8x1 311 268304 Flat washer 6,5x21 312 231027 Spacer 313 CM178401 pipe L=350mm 114 CM027914 pipe 3,25x8x70 115 CM001912 Hose clamp 316 CM002901 Hose clamp 117 257134 Lock-strap L=277 118 CM027916 pipe 3,25x8x420 119 CM001912 Hose clamp 220 090958 Cover 121 624522 Vacuum filter 122 CM027920 Fuel tube 3,25x8x255 1



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Description Anti-percolation systemService 1


1 576468 Carbon filter 12 583921 Strip 13 622996 Bracket 14 833722 Screw w/ flange M6x14 25 254485 Spring plate M6 16 CM006904 Non return spring l=27 17 CM177902 pipe L=125mm 18 CM001914 Hose clamp 69 CM013201 Spring 210 351782 Upper rubber 111 145298 Lock-strap L=180mm 212 CM028204 "Roll-over" valve 113 576454 Maintenance 114 622997 Valve support clamp 115 833722 Screw w/ flange M6x14 116 CM007504 pipe 117 CM013203 Sheet edge spring 218 CM001911 Hose clamp 119 CM017809 Non return spring 120 CM001914 Hose clamp 221 828325 Tee union 122 CM006905 Non return spring L=12 123 CM177902 pipe L=125mm 124 654612 Canister piping unit 125 654613 Canister pipe/ Complete depressor 126 CM001914 Hose clamp 227 217280 Hose clamp 128 623206 Canister unit plate USA 1



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Description Anti-percolation systemService 1


29 484123 Screw w/ flange 130 248419 Spring plate m5 1



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Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 640958 Handlebar front cover (Pull-Pull) 11 6409580087 Handlebar front cover (Pull-Pull) 1 Vehicle colour:Optic White (2009)[724]1 6409580090 Front handlebar cover 1 Vehicle colour:Shiny Black (2008)[94]


1 64095800A3 Front handlebar cover 1 Vehicle colour:Sideral Blue (2008)[280]1 64095800DE Front handlebar cover 1 Vehicle colour:Midnight Blue (2009)[222/A]

Vehicle colour:Excalibur Grey (2008)[738/A]1 64095800F2 Front handlebar cover 1 Vehicle colour:Excalibur Grey (2008)[738/A]


1 64095800R7 front handlebar cover 1 Vehicle colour:Dragon Red (2008)[894]1 65274100XB Front handlebar cover 1 Vehicle colour:Cult white[553]2 652742000C Handlebar rear cover (Pull-Pull) 1 Vehicle colour:Optic White (2009)[724]

Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Midnight Blue (2009)[222/A]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Cult white[553]

2 652742000D Handlebar rear cover (Pull-Pull) 1 Vehicle colour:Shiny Black (2008)[94]Vehicle colour:Excalibur Grey (2008)[738/A]Vehicle colour:Dragon Red (2008)[894]Vehicle colour:Sideral Blue (2008)[280]

3 270793 TBCIC Screw 3,8x16 44 292823 Self tapping screw 25 008457 Self-tap screw M4,2x19 16 CM017409 Spring plate 1



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Description Meter combination - CruscottoService 1


1 639106 Meter assy, combination 11 641159 Meter assy, combination CANADA 11 641170 Meter assy, combination USA 12 494518 Speed. kms. cover 13 494519 Button 14 494521 Clock 15 498342 Battery for Clock 16 270793 TBCIC Screw 3,8x16 4



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Description Handlebars - Master cil.Service 1


1 6219415 Handlebar 12 655554 Hex socket screw M10x65 13 015330 Nut M10 14 012543 Flat elastic washer with internal toothing 17x10,3x2 15 178790 Flat washer 22x10,3x2,5 16 CM079717 Throttle cpl. 17 649603 Closure throttle cable 18 274489 Grip, l.h. 19 274491 RH hand grip 110 649602 Opening throttle cable 111 CM063601 Front brake lever hydraulic pump GRIMECA 111 CM074901 Front brakes pump assembly (Heng Tong) 112 497042 Fr. br. lever 112 646803 Fr. br. lever GRIMECA 113 CM063804 Left hand grip with rear brake lever 114 265249 screw 115 267948 Spring 116 123394 Screw with bushing 117 564683 Rear brake control lever 1



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Group Suspensions - WheelsCode 04.01

Description Swinging armService 1


1 597495 Chassis side swinging arm 12 597374 Roller cage 23 601744 Complete swinging arm on engine side 14 597374 Roller cage 25 271807 Hex screw M10x202 26 231370 Self locking nut 17 232108 Self locking nut M10 28 006416 Circlip 19 601620 Bracket 110 273460 Bush 211 272750 Silent-block 112 563977 Hex screw M10x245 113 CM067802 Spacer 114 CM067801 Spacer L=183 mm 115 263381 screw 316 272176 Nut 317 709674 Hex socket screw M6x20 118 013880 Flat washer 16x6,5x1,5 119 006966 Spring washer 6,4x11x0,5 120 600309 Pin 121 002440 Self locking nut M10 321 564813 Spring 1



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Description Fork/steering tube - Steering bearing unitService 1


1 56213R Front fork assembly 11 649921 Front fork assembly Wuxi top 12 650429 Sleeve Wuxi top 23 0037514 Washer of the steering 14 0111094 Steering tube ring nut 15 650431 R.H. sleeve assy Wuxi top 16 650430 L.H. sleeve assy Wuxi top 17 650432 Screw w/ flange Wuxi top 48 649951 Dust cover Wuxi top 29 650693 Upper thrust ring 110 649952 Oil seal Wuxi top 211 650433 screw Wuxi top 212 650075 Lower steering bearing 113 650458 Washer 2



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Description Rear suspension - Shock absorber/sService 1


1 601298 Rear shock absorber 12 178149 Lower buffer 13 268158 Screw w/ flange M10 14 267038 Flat washer 15 002440 Self locking nut M10 16 178150 Upper buffer 17 021108 Nut M8 18 016408 Spring washer 13,75x8,15x4,5 19 563324 Bracket 110 844483 Hex socket screw M8x50 211 020008 Nut M8 2



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Description Front wheelService 1


1 646686200C Front wheel complete 12 271740 Nut M12 13 564475 Cup 14 649910 Bearing 25 CM076902 Front wheel axle 16 564527 Front wheel spacer 17 56147R Spedometer socket 18 598277 Tyre (Sava) 120/70 R12 18 664014 Tyre (Cheng Shin) 120/70 R12 19 270991 Tubeless tyre valve 110 56395R Brake disc 111 271147 Hex socket screw M6x20 5



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Description Rear wheelService 1


1 600632 Rear wheel Wanfeng 12 270991 Tubeless tyre valve 13 598277 Tyre (Sava) 120/70 R12 14 092517 Cover 15 194423 Cappellotto ferma dado 16 563728 Nut M16x13 17 273099 Plain washer 34,8x16,2x3 18 012789 Split pin 19 601205 Spacer 1



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Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1


1 CM068301 Brake caliper (Heng Tong) 11 CM068310 Front brake caliper 12 647078 Brake pads torque (Heng Tong) 13 666139 Brake supp. plate pin 24 709047 Spring washer 25 598919 screw 26 259349 Screw M4,2x13 17 CM017410 Spring plate 18 265451 Oil pipe screw M10x18 18 651502 Oil pipe screw M10x18 19 127927 Gasket 210 265451 Oil pipe screw M10x18 110 651502 Oil pipe screw M10x18 111 127927 Gasket 212 623743 Hose clamp 113 600297 Piping 1



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Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1


1 600315 Transmission 12 231590 Elastic spring 13 257134 Lock-strap L=277 24 649658 Hose clamp 15 434541 Screw w/ flange M6x16 16 288245 Self locking nut M6 17 601736 Transmission 18 564645 Plate 19 709674 Hex socket screw M6x20 110 179640 Pin 111 270310 Registro freno posteriore 112 266040 Bush 113 598918 Registro freno posteriore 114 217280 Hose clamp 1



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Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 294341 Headlight selector 12 580953 stop Button 22 583575 stop Button 23 638628 Turn signal lamps switch Australia 14 638626 Button engine stop 15 58057R Start pushbutton 16 58058R Horn button 1



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Description Front headlamps - Turn signal lampsService 1


1 639100 Headlamp 12 292723 Lamp H4 60/55W 12V 13 008372 Screw d3,5x13 24 CM017403 Spring plate 25 834065 screw 46 006965 Washer 5.3x10x10 47 639164 Tail light 18 181747 Bulb 12v-5w 19 639163 Tail light 110 181747 Bulb 12v-5w 111 003055 Plain washer 5,4x10x0,8 112 006078 Plain washer 12x5.2x1 113 012112 Nut 114 842041 screw 115 6391015 Turn sign. 116 181746 Lamp 12V-10W 117 639218 Blinker support 118 6391025 Turn sign. 119 181746 Lamp 12V-10W 120 639217 Blinker support 1



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Description Rear headlamps - Turn signal lampsService 1


1 639105 Taillight 11 641166 Taillight assy 12 129953 Lamp 12V-21/5W 12 640753 Lamp 12V-5/21W 13 638791 Lampholder 13 641164 Lampholder, complete 14 641168 Right rear turn indicator 15 181746 Lamp 12V-10W 15 584332 Lamp 12V-10W 16 638782 Lampholder 16 638784 Lampholder 17 641167 Left rear turn indicator 18 181746 Lamp 12V-10W 18 584332 Lamp 12V-10W 19 638782 Lampholder 19 638784 Lampholder 110 015784 screw 211 CM017410 Spring plate 212 583332 Rear licence plate light 113 292022 Lamp 12V-5W 114 267115 Self tapping screw M4x16 115 003054 Washer 4,3x8x0,5 116 576188 Distanziale per luce targa 117 297498 Self tapping screw M3,5x13 2



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Description Remote control switches - Battery - HornService 1


1 58093R Horn 12 434541 Screw w/ flange M6x16 13 254485 Spring plate M6 14 58246R Rem. control switch 12V 30A 15 969296 Screw w/ flange M6x10 16 584810 Battery 12V-9Ah 17 582520 Breather pipe 18 639082 Hose clamp 19 58115R Starter relay 12V-80A 19 642318 Teleruttore avviamento 12V-80A 110 259349 Screw M4,2x13 111 CM017409 Spring plate 1



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Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 58090R Voltage regulator 12 58100R Electronic ignition unit 13 434541 Screw w/ flange M6x16 24 582030 Bracket 15 018639 Hex screw M6x20 25 031091 Hex screw M6x22 26 969296 Screw w/ flange M6x10 27 58083R Coil 18 583895 Bracket 19 015856 screw M5x21 110 012528 Washer 111 573052 Fairlead 112 436919 Protection collar 113 969348 Screened cap 1



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Description Main cable harnessService 1


1 640476 Frame harness 11 642477 Cable harness 12 290404 Cover 13 252945 Fuse 7,5A 43 290860 Fuse 15A 14 580653 Fuse holder 25 145298 Lock-strap L=180mm 16 CM022202 Gasket 17 257134 Lock-strap L=277 68 145298 Lock-strap L=180mm 89 582043 Fairlead 110 CM006905 Non return spring L=12 1

SPARE PARTS CATALOGUE - AF1 Racing Aprilia | … PARTS CATALOGUE Fly 150 4T 2007-2012 (USA) Chassis...

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Transcript of SPARE PARTS CATALOGUE - AF1 Racing Aprilia | … PARTS CATALOGUE Fly 150 4T 2007-2012 (USA) Chassis...