SPARE PARTS CATALOGUE - · PDF fileTyphoon 50 Chassis prefix: ZAPC506B Engine prefix: C37CM....

Typhoon 50 ESCA000US1

SPARE PARTS CATALOGUE

Typhoon 50 4T 4V E2 (USA)

Chassis prefix: ZAPC506BEngine prefix: C37CM

Typhoon 50ESCA000US1 - Typhoon 50 4T 4V E2 (USA)


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine............................................................................................................................................................................................. 9

Table 01.02 - Engine, assembly................................................................................................................................................9

Table 01.05 - Crankcase..........................................................................................................................................................10

Table 01.06 - Crankshaft.........................................................................................................................................................11

Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................12

Table 01.10 - Head unit - Valve..............................................................................................................................................13

Table 01.11 - Rocking levers support unit............................................................................................................................. 14

Table 01.12 - Cylinder head cover......................................................................................................................................... 15

Table 01.13 - Driving pulley................................................................................................................................................... 16

Table 01.14 - Driven pulley.................................................................................................................................................... 17

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 18

Table 01.18 - Oil pump...........................................................................................................................................................19

Table 01.20 - Stater - Electric starter..................................................................................................................................... 21

Table 01.21 - Flywheel magneto............................................................................................................................................ 22

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 23

Table 01.25 - Reduction unit..................................................................................................................................................24

Table 01.35 - Rear brake - Brake jaw.....................................................................................................................................25

Table 01.39 - Carburettor, assembly - Union pipe................................................................................................................. 26

Table 01.40 - Carburetor's components.................................................................................................................................27

Table 01.42 - Silencer............................................................................................................................................................. 28

Table 01.45 - Air filter............................................................................................................................................................ 29

Table 01.46 - Secondary air box.............................................................................................................................................30

Frame - Plastic parts - Coachwork...............................................................................................................................................31

Table 02.01 - Frame/bodywork.............................................................................................................................................. 31

Table 02.25 - Stand/s..............................................................................................................................................................32

Table 02.26 - Front shield...................................................................................................................................................... 33

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................34

Table 02.31 - Central cover - Footrests..................................................................................................................................35

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 36

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 38

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 39

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 40

Table 02.38 - Plates - Emblems..............................................................................................................................................41

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................42

Table 02.45 - Driving mirror/s................................................................................................................................................ 43

Table 02.46 - Locks................................................................................................................................................................. 44

Table 02.47 - Fuel tank...........................................................................................................................................................45

Handlebars/Steering.....................................................................................................................................................................46

Table 03.01 - Handlebars coverages...................................................................................................................................... 46

Table 03.02 - Meter combination - Cruscotto........................................................................................................................47

Table 03.06 - Handlebars - Master cil....................................................................................................................................48



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Suspensions - Wheels.................................................................................................................................................................. 49

Table 04.01 - Swinging arm....................................................................................................................................................49

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 50

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 51

Table 04.11 - Front wheel...................................................................................................................................................... 52

Table 04.12 - Rear wheel....................................................................................................................................................... 53

Braking system - Transmissions................................................................................................................................................... 54

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 54

Table 05.03 - Transmissions....................................................................................................................................................55

Electrical system...........................................................................................................................................................................56

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................56

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................57

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 58

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 59

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 60

Table 06.08 - Main cable harness.......................................................................................................................................... 61



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Finished products

Code ValidityESCA000CA1ESCA000US1ESCA90AUS1 Vehicle colour:Shiny Black[94]ESCADNAUS1 Vehicle colour:Blu nettuno[253/A]ESCAEZAUS1 Vehicle colour:Matt grey[742/B]ESCAXBAUS1 Vehicle colour:Cult white[553]



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Code No. table Pos.000267 01.21 5000397 01.05 19000397 01.25 11002440 02.25 6002440 04.01 15002440 04.10 5003056 01.45 12003056 06.08 6003058 02.37 16

0037514 04.02 16004021 01.11 6006078 01.39 18006416 01.20 13006416 04.01 12006624 01.14 4006632 01.11 9006647 01.25 2008457 03.01 2

00H01004131 06.03 200H02500272 01.42 7

0111094 04.02 17012112 01.39 19012533 01.45 11012543 03.06 4012554 06.06 14012789 04.12 8013763 02.37 12015330 03.06 5015585 01.11 5015856 01.21 6015856 01.46 15015996 02.37 10016060 01.10 3016404 01.20 6016404 02.37 11016404 06.04 17016406 02.47 3016406 06.08 5016666 06.06 18018591 06.04 16018639 01.20 2018639 01.39 6018640 01.45 10018644 01.20 5020003 06.06 15020008 04.10 7020104 02.37 13020104 06.04 18030039 01.39 15030115 02.25 3031089 01.18 26031092 02.47 2031116 04.01 10080341 06.06 10080341 06.06 9123394 03.06 16123394 03.06 8127927 05.01 7129953 06.04 2145298 01.20 4145298 01.39 21145298 05.03 5145298 06.06 12164634 03.02 3178790 03.06 3179640 05.03 3184142 02.32 14

Code No. table Pos.184142 02.32 3184142 02.32 6184142 06.04 4194423 04.12 7196868 02.47 10197983 04.12 9231027 02.47 5239388 01.05 3239388 01.07 9239388 01.15 5242364 01.35 10248419 01.39 23252420 02.30 6253937 02.46 9254485 01.45 13254485 02.31 10254485 02.33 3254485 06.05 10254485 06.05 7254485 06.06 3257134 01.15 14257134 01.20 20257134 01.39 8257134 06.06 11257617 02.30 11258146 01.45 2259151 01.46 7259349 02.30 13259349 02.30 5259349 02.31 9259349 02.34 6259349 02.34 9259349 02.37 20259372 02.34 3259577 01.12 11259708 02.33 7259830 06.04 11265249 03.06 14265300 01.13 10266040 05.03 6266625 01.05 8266724 01.35 2267115 03.01 4267115 03.01 6267823 01.05 7267948 03.06 15268158 04.10 3268304 02.47 4268596 02.31 4268596 02.39 5268596 03.02 4269136 02.39 9269755 01.05 20269755 01.25 12270310 05.03 4270723 02.26 4270723 02.30 2270723 02.31 6270723 06.03 4270793 01.12 12270793 02.31 2270991 04.11 8270991 04.12 3271147 04.11 10271740 04.11 7271807 04.01 14272176 04.01 11

Code No. table Pos.272750 04.01 8272836 02.33 2272836 06.03 11272921 01.25 4273099 04.12 5273419 01.35 4273460 04.01 9273754 02.25 4274489 03.06 11274491 03.06 10277916 01.10 13285536 01.23 2286209 01.15 4286214 01.20 14286217 01.20 17286218 01.20 18286219 01.20 16287913 01.18 5

2879633 01.18 17288041 01.20 15288245 06.03 12288245 06.04 19288474 01.23 4288548 01.23 1288639 01.25 6289005 01.21 7289495 01.20 11289519 01.13 11289519 01.14 16289731 01.15 7289840 01.14 9289931 01.13 2289933 01.14 15289950 01.14 8289952 01.14 5289955 01.14 14290404 06.08 2290860 06.08 3292022 06.04 14294131 06.03 3296743 02.39 4297498 02.30 7298581 02.46 4298594 02.46 6298604 02.01 2298731 02.46 3298838 02.46 7298903 02.46 5319242 01.10 11327187 04.11 2414837 01.18 10414837 01.20 19430264 01.12 3430535 01.18 21431242 01.23 3431860 01.05 12431860 01.15 3433477 01.18 2433987 01.20 12434345 01.18 16434447 01.18 8434541 01.11 12434541 06.05 6434541 06.06 2434541 06.06 5434735 01.25 3434943 01.11 10



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Code No. table Pos.434947 01.18 4435251 01.15 13435295 01.15 10435363 01.05 10435363 01.05 5436695 01.11 13436695 01.18 6436751 01.18 3478028 01.14 11478115 01.05 9478197 01.25 9478247 01.18 27

4783245 01.18 15478498 01.25 5478533 01.46 3478895 01.05 16479132 01.45 8

4795526 01.14 2479561 01.13 7479986 01.18 14480066 01.05 6480227 01.13 3480230 01.13 5480953 01.05 4482291 01.15 6482766 01.14 6483443 01.14 10483537 01.20 9483785 01.05 15484123 01.05 18484123 01.18 19484123 01.21 9484123 01.39 22486081 01.05 14487211 01.25 10487665 01.39 17487665 01.42 5487824 01.18 11487935 01.14 12497041 03.06 18497555 01.02 3497556 01.02 2497616 01.11 456127R 04.01 256127R 04.01 5561714 04.11 9562923 03.06 956293R 01.35 1563728 04.12 6563977 04.01 1356411R 04.01 156434R 04.11 11564475 04.11 4564527 04.11 3564606 02.37 15564681 03.06 13573512 02.46 1575249 02.30 9575249 02.31 11575249 02.32 13575249 02.33 4575249 02.33 8575249 02.34 2575249 02.37 19575321 02.47 9575819 02.30 12576189 06.05 11

Code No. table Pos.576702 02.38 8576704 02.38 10576707 02.38 12576708 02.38 6576953 02.38 3577492 02.39 2577557 02.47 1158057R 06.01 458058R 06.01 358093R 06.05 558120R 06.06 6581248 02.25 8581249 02.25 7581560 02.25 2582298 02.25 558233R 02.37 7582428 02.37 658246R 06.05 8583236 06.06 13583575 06.01 6584332 06.03 6584332 06.03 9584332 06.04 6584332 06.04 9584810 06.05 4598918 05.03 2598919 05.01 3600482 04.02 12600485 04.02 4600486 04.02 10600486 04.02 13600490 04.02 5600495 04.02 10600496 04.02 14601205 04.12 4601401 04.02 11623995 02.38 13624522 02.47 14638626 06.01 5638628 06.01 2638953 01.21 2639498 06.06 10639632 01.39 20641040 06.06 8641204 06.08 4641387 01.12 16641725 06.06 7641764 01.39 7641788 06.06 1641825 06.01 1642018 02.37 8642019 03.02 5

6420190090 03.02 5642021 06.03 1642022 06.04 1642023 06.03 5642023 06.04 5642024 06.03 8642024 06.04 8642195 06.05 2642211 06.06 16642290 01.39 14642292 01.20 3642318 06.05 1643133 02.46 8647384 01.35 5650075 04.02 19

Code No. table Pos.650693 04.02 18650983 05.01 2651502 05.01 6652695 02.39 8655151 04.01 16655368 02.38 2655554 03.06 2656021 02.47 7656022 02.47 6657461 02.26 1

6574610090 02.26 165746100DN 02.26 165746100EZ 02.26 165746100XB 02.26 1

65746200XH1 02.26 865746300XH1 02.26 7

657466 02.32 46574660090 02.32 465746600DN 02.32 465746600EZ 02.32 465746600XB 02.32 4

657467 02.32 16574670090 02.32 165746700DN 02.32 165746700EZ 02.32 165746700XB 02.32 1

65746800XH1 02.26 665746900XH1 02.37 2

657471 02.39 1657472 02.37 1

6574720090 02.37 165747300XH1 02.37 3

657476 02.38 1657512 02.47 1664044 02.46 2664045 04.02 20664170 02.26 9664219 04.01 7664303 02.32 9664305 02.32 10664306 02.26 12664307 02.26 10664308 02.26 13664309 02.26 11664310 02.37 4664359 06.03 7664359 06.04 7664361 06.03 10664361 06.04 10664434 02.37 5664454 02.26 14664454 02.32 11664457 06.04 3

66609100XH1 02.33 1666261 04.02 2666262 04.02 3666286 04.12 1666311 04.11 1666313 02.25 1666421 03.06 7666727 02.39 12666821 04.10 2666822 04.10 1666823 04.10 4666929 05.03 8666930 05.03 1668484 04.02 1



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Code No. table Pos.671448 02.38 5671449 02.38 4671452 02.38 9

67207000XH1 02.33 667207100XH1 02.26 3

672185 02.37 18672186 02.37 17

67219000XH1 02.34 1672327 02.39 6672750 02.01 1673913 02.38 11679236 03.02 1679237 06.08 1679239 03.02 1679249 04.11 5679249 04.12 2679464 02.37 9709047 05.01 4709532 01.39 10709532 01.39 3709674 05.01 882521R 01.15 282622R 01.10 1482650R 01.18 2882655R 01.14 3827085 01.05 2282712R 01.13 682758R 01.46 5827831 01.45 9827893 01.14 782798R 01.21 1

8282335 01.05 13828561 01.18 25828662 01.12 13828825 01.40 19828844 01.40 6828862 01.35 7828863 01.35 882961R 01.39 9830056 01.45 5830061 06.06 17830212 01.20 10830249 01.12 5830286 01.21 8831458 01.20 8832059 01.46 13832130 01.05 21832971 01.46 2832972 01.46 6832973 01.46 4833472 01.46 10833494 01.42 10833495 01.18 20833632 01.21 3833722 01.18 29833722 01.18 7833722 01.46 14833788 01.35 6834187 01.42 8841622 01.40 21841623 01.40 20

8416865 01.25 78416875 01.25 8841821 01.42 3842161 01.05 2842166 01.11 11842174 01.11 14

Code No. table Pos.842200 01.11 1842201 01.11 2842360 01.10 15843194 01.45 3843195 01.45 4843213 01.39 16843307 01.10 5843338 01.10 8843525 01.46 8843849 01.45 6844470 01.42 9844483 04.10 6844721 01.18 13844871 01.18 9844888 01.18 18844964 01.15 8845339 01.12 6845423 01.10 1845426 01.11 7845611 01.13 8845737 01.39 4845776 01.10 2845776 01.42 11845951 01.10 6846991 01.12 15846992 01.12 9846993 01.12 10847928 01.18 30848680 01.39 2848990 01.12 1848993 01.12 7849012 01.12 2849013 01.12 4852700 02.34 7

85299000XH1 02.34 5853047 03.06 1853050 03.01 5

8530500090 03.01 5853058 04.11 6

85306100XH1 02.31 1853072 03.06 19853074 02.45 3

85309600XH1 02.33 585643100XH1 02.31 585643300XH1 02.30 1

856437 02.30 10856440 03.02 2856446 04.01 17

85645000XH1 02.31 785645100XH1 02.31 885645200XH1 02.32 785645300XH1 02.32 8

856454 02.32 128564540090 02.32 12

856455 03.06 20856459 02.37 14856462 02.39 3856463 02.39 7856465 02.39 11856466 02.39 10

85647100XH1 02.30 3856472 02.30 4856473 02.30 8

85647400XH1 02.30 14858180 06.04 13

85824300XH1 02.31 3858306 06.04 12

Code No. table Pos.858318 04.02 15858319 04.02 6858320 04.02 9858321 04.02 8858322 04.02 7858334 06.04 15858537 02.45 1858538 02.45 2858542 05.03 9858543 05.01 5860139 05.03 7860535 03.02 6860536 02.32 2860536 02.32 5860902 04.01 4871889 01.10 7

8722275 01.15 1872272 01.10 9872305 01.10 4872627 01.10 10872635 01.12 17872997 02.45 4873270 01.39 13

8733356 01.05 18734660001 01.07 28734660002 01.07 28734660003 01.07 28734660004 01.07 2

873467 01.07 1873979 01.21 4876483 01.46 12876819 01.40 2876820 01.40 3876821 01.40 1876822 01.40 13876823 01.40 16876824 01.40 14876826 01.40 9877075 01.13 9877262 01.18 1878130 01.42 6880323 01.02 1880900 01.42 1880901 01.42 2880953 01.46 1890103 02.34 8890235 06.03 14890236 06.03 13890262 06.03 15890263 06.03 16890424 02.30 15

8909800090 03.01 1895095 06.04 20969028 01.05 11969132 01.18 12969213 01.07 4969214 01.07 3969215 01.07 7969216 01.07 6969217 01.07 596921R 01.20 1969224 01.10 12969229 01.07 896922R 01.20 7969230 01.07 896925R 01.06 296926R 01.11 8



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Code No. table Pos.969296 06.05 3969296 06.05 9969339 01.12 1496933R 01.18 24969428 01.06 1969625 01.05 17969747 01.18 22969804 01.15 9969877 01.18 23969899 01.15 11969921 01.15 12

AP8152298 01.42 4B013216 01.45 1B014502 01.35 3B014507 01.35 9

B0146385 01.25 1B018773 01.40 22B045974 02.38 7

CM001903 01.46 9CM001904 01.12 18CM001905 01.46 11CM001911 01.39 11CM001912 02.47 13CM002901 01.39 12CM002901 02.47 17CM002902 01.39 24CM002910 01.45 7CM002917 01.12 8CM017409 03.01 3CM017409 06.05 12CM017410 02.26 2CM017410 02.26 5CM017410 02.34 4CM025711 02.47 8CM027909 01.39 5CM027916 02.47 12CM027916 02.47 16CM060986 03.06 6CM063805 03.06 12CM064303 03.06 17CM067801 04.01 6CM067803 04.01 3CM068310 05.01 1CM088402 06.06 4CM100107 01.14 1

CM1002025 01.14 13CM1102035 01.13 4CM110304 01.13 1CM140212 01.40 4CM142101 01.40 10CM142302 01.40 15CM142914 01.40 7CM144319 01.11 3CM144320 01.11 3CM144321 01.11 3CM144322 01.11 3CM144323 01.11 3CM144324 01.11 3CM144325 01.11 3CM144326 01.11 3CM144327 01.11 3CM144328 01.11 3CM144329 01.11 3CM144330 01.11 3CM144331 01.11 3CM144332 01.11 3CM144333 01.11 3

Code No. table Pos.CM147102 01.40 11CM158005 01.39 1CM160102 01.40 8CM160201 01.40 18CM160301 01.40 12CM160802 01.40 5CM162201 01.25 13CM162903 01.40 17CM178401 02.47 15

D9004461432 01.46 16



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Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 880323 Engine cpl. 12 497556 Kit guarnizioni completo 13 497555 Thermal group service gasket kit 1



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Description CrankcaseService 1


1 8733356 Crankcase 12 842161 Stud bolt 43 239388 Pin 6,5x9,5x15 24 480953 Snap ring 15 435363 Bearing 16 480066 Gasket ring 17 267823 Shock absorber connection silent block 18 266625 Spacer 19 478115 Locating dowel Ø11xØ8,1x10 210 435363 Bearing 111 969028 Gasket ring 17x28x07 112 431860 Bush Ø8xØ12x8 113 8282335 Driven pulley shaft Z=13 114 486081 Silent-block 215 483785 Springs fixing pin 116 478895 Screw w/ flange 1017 969625 Oil bulhead 118 484123 Screw w/ flange 219 000397 Gasket 120 269755 Hex socket screw M8x12 121 832130 Complete oil level dipstick 122 827085 Gasket ring 14,43x9,19x2,62 1



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Description CrankshaftService 1


1 969428 Crankshaft cpl. 12 96925R Bearing 1



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Description Cylinder-piston-wrist pin unitService 1


1 873467 Cylinder with piston 12 8734660001 Piston assy Cat.1 12 8734660002 Piston assy Cat.2 12 8734660003 Piston assy Cat.3 12 8734660004 Piston assy Cat.4 13 969214 Piston pin 14 969213 Anello elastico ritegno spinotto 25 969217 Oil scraper ring 16 969216 Ring 17 969215 Ring 18 969229 Cylinder base gasket 0,4 18 969230 Cylinder base gasket 0,5 19 239388 Pin 6,5x9,5x15 2



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Description Head unit - ValveService 1


1 845423 Cylinder head assy. 12 845776 Gasket 13 016060 Stud bolt 24 872305 Intake valve 25 843307 Cup 46 845951 Spring 47 871889 Cup 48 843338 Valve half-cone 89 872272 Exhaust valve 210 872627 Cylinder head gasket 111 319242 Hex socket screw 212 969224 Nut 413 277916 Locating dowel 214 82622R Thermistor 115 842360 Plug M6x10 1



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Description Rocking levers support unitService 1


1 842200 Intake side rocker 12 842201 Exhaust side rocker 13 CM144319 Calibrated tablet 2,50 43 CM144320 Calibrated tablet 2,55 43 CM144321 Calibrated tablet 2,60 43 CM144322 Calibrated tablet 2,65 43 CM144323 Calibrated tablet 2,70 43 CM144324 Calibrated tablet 2,75 43 CM144325 Calibrated tablet 2,80 43 CM144326 Calibrated tablet 2,85 43 CM144327 Calibrated tablet 2,90 43 CM144328 Calibrated tablet 2,95 43 CM144329 Calibrated tablet 3,00 43 CM144330 Calibrated tablet 3,05 43 CM144331 Calibrated tablet 3,10 43 CM144332 Calibrated tablet 3,15 43 CM144333 Calibrated tablet 3,2 44 497616 Kit pastiglie calibrate valvole 15 015585 Self-tapping screw M5x12 26 004021 Washer 17 845426 Camshaft 18 96926R Bearing 12x32x10 19 006632 Snap ring 110 434943 Timing system gear 111 842166 Spacer 112 434541 Screw w/ flange M6x16 113 436695 Belleville spring Ø6,4xØ20x2 114 842174 Rocker arms axis 2



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Description Cylinder head coverService 1


1 848990 Head cover cpl. 12 849012 Gasket 13 430264 Self-tapping screw 34 849013 plate 15 830249 Damper drift 46 845339 Gasket 17 848993 Breather pipe 18 CM002917 Hose clamp 19 846992 Cooler cap 110 846993 Cooler cap 111 259577 screw 212 270793 TBCIC Screw 3,8x16 113 828662 Screw M5x22 114 969339 Screw with Knob 115 846991 Gasket 116 641387 Spark plug 117 872635 Special screw 418 CM001904 Hose clamp 1



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Description Driving pulleyService 1


1 CM110304 Half-pulley assy., driving 12 289931 Sliding block 33 480227 Roller contrast 14 CM1102035 Pin roller-set 15 480230 Spacer 16 82712R V-belt 17 479561 Fixed driving half pulley 18 845611 Fan 19 877075 Teethed bush 110 265300 Washer 111 289519 Flanged nut M10x1,25 2



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Description Driven pulleyService 1


1 CM100107 Complete secondary pulley 42 4795526 Complete fixed secondary pulley 13 82655R Ball bearing 14 006624 Ring 15 289952 Roller cage 16 482766 Pin 37 827893 Complete movable secondary pulley 18 289950 Gasket ring 29 289840 Gasket 210 483443 Pulley side cap 111 478028 Variator spring 112 487935 Clutch side cap 113 CM1002025 Centrifugal clutch assembly 114 289955 Ring nut 115 289933 Clutch drum 116 289519 Flanged nut M10x1,25 1



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Description Crankcase cover - Crankcase coolingService 1


1 8722275 Variator cover 12 82521R Bearing 13 431860 Bush Ø8xØ12x8 14 286209 Bush 15 239388 Pin 6,5x9,5x15 26 482291 Hose clamp 17 289731 Screw w/ flange M6x30 118 844964 Hose clamp 19 969804 Cooling Cover 110 435295 screw 311 969899 Hose 112 969921 Filter 113 435251 Gasket 114 257134 Lock-strap L=277 1



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Description Oil pumpService 1


1 877262 Oil pump assy. 12 433477 Screw w/ flange 23 436751 Carter-oil pump gasket 14 434947 O-ring 12,42x1 15 287913 Oil pump gear 16 436695 Belleville spring Ø6,4xØ20x2 17 833722 Screw w/ flange M6x14 18 434447 Oil pump chain 19 844871 Motor oil cup 110 414837 Screw w/ flange M6x25 611 487824 Retainer clamp 112 969132 Sump gasket 113 844721 Oil level rod cpl. 114 479986 O-ring 115 4783245 Cover 116 434345 Oil pump chain drift 117 2879633 Gasket ring 118 844888 Gasket ring 119 484123 Screw w/ flange 320 833495 Oil pump control pinion 121 430535 Washer 122 969747 Timing system chain pinion cpl 123 969877 Sliding block 124 96933R Camshaft chain 125 828561 Chain tensioner rod 126 031089 Hex screw M6x18 127 478247 Spacer 128 82650R Complete chain tensioner 1



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Description Oil pumpService 1


29 833722 Screw w/ flange M6x14 230 847928 Gasket 1



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Description Stater - Electric starterService 1


1 96921R Starter motor 12 018639 Hex screw M6x20 23 642292 Starter cable 14 145298 Lock-strap L=180mm 15 018644 screw 16 016404 Flat washer 4,2x7,6x0,9 17 96922R Complete gear unit 18 831458 Starting shaft 19 483537 Starting pinion 110 830212 Elastic spring 111 289495 Starter lever return spring 112 433987 Washer 16,3x23,8 113 006416 Circlip 114 286214 Starter lever 115 288041 Ring 116 286219 Washer 10,1x2,5 117 286217 Guard 118 286218 Spring 119 414837 Screw w/ flange M6x25 120 257134 Lock-strap L=277 1



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Description Flywheel magnetoService 1


1 82798R Cdi magneto assy 12 638953 Rotor 13 833632 Stator 14 873979 Screw M5x14 25 000267 Transmission key 16 015856 screw M5x21 27 289005 Flanged nut 18 830286 Fan 19 484123 Screw w/ flange 3



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Description Flywheel magneto cover - Oil filterService 1


1 288548 Oil filter plug 12 285536 O-ring 31,47x1,78 13 431242 Oil filter 14 288474 O-ring 20,35x1,78 1



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Description Reduction unitService 1


1 B0146385 Side cover 12 006647 Circlip 13 434735 Bearing 20x47x14 14 272921 Shoe fulcrum pin 15 478498 Gasket ring 16 288639 Shim washer 27 8416865 Transmission shaft 18 8416875 Rear wheel axis cpl. 19 478197 Compensator ring 110 487211 Screw w/ flange M8x45 511 000397 Gasket 112 269755 Hex socket screw M8x12 113 CM162201 Reduction unit breather pipe assembly 1



06/11/2012 / 61


Description Rear brake - Brake jawService 1


1 56293R Pair of brake shoes 12 266724 Plate 23 B014502 Brake lever shaft 14 273419 Gasket ring 15 647384 Brake shoes return spring 26 833788 Rear brake lever 17 828862 Square nut 18 828863 Screw w/ flange 19 B014507 Packing 210 242364 Snap ring 1



06/11/2012 / 61


Description Carburettor, assembly - Union pipeService 1


1 CM158005 Carburettor keihin NCV20 AR8 12 848680 Air cleaner sleeve 13 709532 Hose clamp 14 845737 Union 15 CM027909 pipe I.700 16 018639 Hex screw M6x20 27 641764 Hose clamp 18 257134 Lock-strap L=277 19 82961R Resistor Module 110 709532 Hose clamp 111 CM001911 Hose clamp 112 CM002901 Hose clamp 113 873270 Solenoid 114 642290 [...] 115 030039 Hex screw 116 843213 T bush 217 487665 Pad 118 006078 Plain washer 12x5.2x1 119 012112 Nut 120 639632 Instrument support 121 145298 Lock-strap L=180mm 222 484123 Screw w/ flange 223 248419 Spring plate m5 124 CM002902 Hose clamp 1



06/11/2012 / 61


Description Carburetor's componentsService 1


1 876821 Gas valve cover 12 876819 Gas valve spring 13 876820 Cup 14 CM140212 Conical pin 15 CM160802 Diaphragm 16 828844 Cap 17 CM142914 Starter 18 CM160102 Adj.min.eng.speed screw cpl. 19 876826 Starter device 110 CM142101 Main jet 72 111 CM147102 Fuel closing needle 112 CM160301 Float chamber 113 876822 Float 114 876824 Float chamber kit 115 CM142302 Idle jet 116 876823 Acceleration pump kit 117 CM162903 Adjuster screw 118 CM160201 Pipe 119 828825 Diffuser 120 841623 Special screw 321 841622 Spring 122 B018773 Strap 1



06/11/2012 / 61


Description SilencerService 1


1 880900 Silencer 12 880901 Exhaust pipe protection 33 841821 Washer 6,6x18x1,6 34 AP8152298 Screw w/ flange M5x16 35 487665 Pad 36 878130 Spacer 37 00H02500272 screw 8M125X90 18 834187 Spring washer 16x8,2x2,2 29 844470 screw 210 833494 Special nut 211 845776 Gasket 1



06/11/2012 / 61


Description Air filterService 1


1 B013216 Complete air cleaner box 12 258146 Self-tap screw M3x20 53 843194 Air filter 14 843195 Gasket 15 830056 Knurled bushing 46 843849 Air calibration tube 17 CM002910 Hose clamp 18 479132 Knob 29 827831 Cap 110 018640 Special cap screw M6x50 211 012533 Notched washer 6,6x11x0 212 003056 Flat washer 6,4x12x1 213 254485 Spring plate M6 2



06/11/2012 / 61


Description Secondary air boxService 1


1 880953 Scroll cover 12 832971 Cover sas 13 478533 Self-tap screw 34 832973 Gasket 15 82758R Diaphragm 16 832972 Filter sas 17 259151 screw M5x16 38 843525 Intake pipe sas 19 CM001903 Hose clamp 110 833472 Hose sas 111 CM001905 Hose clamp 212 876483 Intake pipe sas 113 832059 Gasket 114 833722 Screw w/ flange M6x14 215 015856 screw M5x21 116 D9004461432 Hose clamp 1



06/11/2012 / 61

Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1


1 672750 Frame with u.p. 12 298604 Lock support 1



06/11/2012 / 61


Description Stand/sService 1


1 666313 Complete centre stand 12 581560 Pad 13 030115 Hex screw M10x130 14 273754 O-ring 25 582298 Spacer 16 002440 Self locking nut M10 17 581249 Spring 18 581248 Spring 1



06/11/2012 / 61


Description Front shieldService 1


1 657461 Front shield 11 6574610090 Front shield 1 Vehicle colour:Shiny Black[94]1 65746100DN Front shield 1 Vehicle colour:Blu nettuno[253/A]1 65746100EZ Front shield 1 Vehicle colour:Matt grey[742/B]1 65746100XB Front shield 1 Vehicle colour:Cult white[553]2 CM017410 Spring plate 63 67207100XH1 Shield upper closing 1 Vehicle colour:Cult white[553]

Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

4 270723 Self tapping screw 35 CM017410 Spring plate 26 65746800XH1 Front headlight surround 1 Vehicle colour:Cult white[553]


7 65746300XH1 Deflector r.h. 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

8 65746200XH1 Deflector l.h. 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

9 664170 screw 610 664307 Right lower shield metallic retina 111 664309 Left lower shield metallic retina 112 664306 Right upper shield metallic retina 113 664308 Left upper shield metallic retina 114 664454 Washer 18



06/11/2012 / 61


Description Front glove-box - Knee-guard panelService 1


1 85643300XH1 Internal shield, grey 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

2 270723 Self tapping screw 103 85647100XH1 Glove comp.door, grey 1 Vehicle colour:Matt grey[742/B]

Vehicle colour:Blu nettuno[253/A]Vehicle colour:Shiny Black[94]Vehicle colour:Cult white[553]

4 856472 Hinge 15 259349 Screw M4,2x13 26 252420 Square 17 297498 Self tapping screw M3,5x13 28 856473 Plate 19 575249 Screw with tang M6 110 856437 Lockup hook door 111 257617 Spring 112 575819 Bag holder hook 113 259349 Screw M4,2x13 214 85647400XH1 Chassis number inspection cover 1 Vehicle colour:Cult white[553]


15 890424 Cover internal shield 1



06/11/2012 / 61


Description Central cover - FootrestsService 1


1 85306100XH1 Footrest 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

2 270793 TBCIC Screw 3,8x16 103 85824300XH1 Carpets kit grey 1 Vehicle colour:Cult white[553]


4 268596 Self tapping screw D4x13 25 85643100XH1 Upper shield lockup,grey Pha 1 Vehicle colour:Cult white[553]


6 270723 Self tapping screw 27 85645000XH1 RH rear footrest, grey 1 Vehicle colour:Cult white[553]


8 85645100XH1 LH rear footrest, grey 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

9 259349 Screw M4,2x13 410 254485 Spring plate M6 411 575249 Screw with tang M6 4



06/11/2012 / 61


Description Side cover - SpoilerService 1


1 657467 Fairing,rh. 11 6574670090 Fairing,rh. 1 Vehicle colour:Shiny Black[94]1 65746700DN Fairing,rh. 1 Vehicle colour:Blu nettuno[253/A]1 65746700EZ Fairing,rh. 1 Vehicle colour:Matt grey[742/B]1 65746700XB Fairing,rh. 1 Vehicle colour:Cult white[553]2 860536 Hex socket screw 13 184142 Spring plate 14 657466 Fairing,lh. 14 6574660090 Fairing,lh. 1 Vehicle colour:Shiny Black[94]4 65746600DN Fairing,lh. 1 Vehicle colour:Blu nettuno[253/A]4 65746600EZ Fairing,lh. 1 Vehicle colour:Matt grey[742/B]4 65746600XB Fairing,lh. 1 Vehicle colour:Cult white[553]5 860536 Hex socket screw 16 184142 Spring plate 17 85645200XH1 RH Covers,grey Phantom 1 Vehicle colour:Cult white[553]


8 85645300XH1 Chiusura sx Grigio Phantom 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

9 664303 Right side metallic retina 110 664305 Left side metallic retina 111 664454 Washer 612 856454 Blank Underpanel 112 8564540090 Underpanel, black 1 Vehicle colour:Cult white[553]




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Description Side cover - SpoilerService 1


13 575249 Screw with tang M6 214 184142 Spring plate 7



06/11/2012 / 61


Description Wheel huosing - MudguardService 1


1 66609100XH1 Front mudguard 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

2 272836 Screw M6x16 23 254485 Spring plate M6 24 575249 Screw with tang M6 45 85309600XH1 Rear mudguard grigio phantom 16 67207000XH1 Wheel compartment 17 259708 Self tapping screw M6x35 18 575249 Screw with tang M6 1



06/11/2012 / 61


Description Helmet huosing - UndersaddleService 1


1 67219000XH1 Helmet compartment 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

2 575249 Screw with tang M6 23 259372 Self tapping screw M4,2x25 34 CM017410 Spring plate 45 85299000XH1 Battery cover 1 Vehicle colour:Cult white[553]


6 259349 Screw M4,2x13 37 852700 Inspection cover 18 890103 Oil tank compartment cover 19 259349 Screw M4,2x13 1



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Description Rear cover - Splash guardService 1


1 657472 Passenger handle 11 6574720090 Passenger handle 12 65746900XH1 Fairings rear closing 1 Vehicle colour:Cult white[553]


3 65747300XH1 Rear splash guard 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

4 664310 Splash guard extension 15 664434 Licence plate support sub-frame 16 582428 Hex socket screw 27 58233R Rear retroreflector 38 642018 Number plate holder support 19 679464 [...] 110 015996 Screw M4x12 311 016404 Flat washer 4,2x7,6x0,9 312 013763 Flat washer 4,2x12x1 313 020104 Nut M4 314 856459 Bush 315 564606 Hex socket screw 316 003058 Plain washer 15x8,4x1,5 317 672186 RH rear wall 118 672185 LH rear wall 119 575249 Screw with tang M6 320 259349 Screw M4,2x13 3



06/11/2012 / 61


Description Plates - EmblemsService 1


1 657476 Trimmings kit 12 655368 Piaggio logo clip-on badge 13 576953 Name plate "No pets" 14 671449 [...] 15 671448 [...] 16 576708 Accessories sticker 17 B045974 Fuel decal E15 18 576702 Battery decal 19 671452 [...] 110 576704 "Safety" plate 111 673913 Adhesive dataplate 50 4T/4V 212 576707 "Kick starter" plate 113 623995 Vehicle use sticker CANADA 1



06/11/2012 / 61


Description Saddle/seats - Tool rollService 1


1 657471 Saddle assembly 12 577492 Pad 43 856462 Lock lever 14 296743 Bracket 15 268596 Self tapping screw D4x13 76 672327 Saddle lock hardware kit 17 856463 Eccentric tightening 18 652695 Lock body 19 269136 Nut 410 856466 Pin 111 856465 Saddle hinge 112 666727 Complete tools bag 1



06/11/2012 / 61


Description Driving mirror/sService 1


1 858537 RH rearview mirror 12 858538 LH rearview mirror 13 853074 Bush 24 872997 Hex socket screw M8x55 2



06/11/2012 / 61


Description LocksService 1


1 573512 Cylinder set 12 664044 Key 23 298731 Gasket ring 24 298581 Lock body 15 298903 Block 16 298594 Flat washer 17 298838 Cylinder retainer spring 18 643133 Key switch 19 253937 Spring 1



06/11/2012 / 61


Description Fuel tankService 1


1 657512 Fuel tank 12 031092 screw M6x25 33 016406 Spring washer 6,4x11,8x1 34 268304 Flat washer 6,5x21 35 231027 Spacer 36 656022 Plug 17 656021 Tank cover gasket 18 CM025711 Fuel level probe 19 575321 Faucet depression press fastener 110 196868 Gasket 111 577557 Hose clamp 112 CM027916 pipe 3,25x8x420 113 CM001912 Hose clamp 214 624522 Vacuum filter 115 CM178401 pipe L=350mm 116 CM027916 pipe 3,25x8x420 117 CM002901 Hose clamp 1



06/11/2012 / 61

Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 8909800090 Front handlebars cover 1 Vehicle colour:Cult white[553]Vehicle colour:Shiny Black[94]Vehicle colour:Blu nettuno[253/A]Vehicle colour:Matt grey[742/B]

2 008457 Self-tap screw M4,2x19 13 CM017409 Spring plate 14 267115 Self tapping screw M4x16 25 853050 Rear handlebars cover 15 8530500090 Rear handlebars cover 1 Vehicle colour:Cult white[553]


6 267115 Self tapping screw M4x16 4



06/11/2012 / 61


Description Meter combination - CruscottoService 1


1 679236 [...] 11 679239 [...] 12 856440 Instrument panel glass 13 164634 12v-1.2w bulb 54 268596 Self tapping screw D4x13 45 642019 Dashboard panel blank 15 6420190090 Dashboard panel blank 16 860535 Hex socket screw 2



06/11/2012 / 61


Description Handlebars - Master cil.Service 1


1 853047 Handlebar 12 655554 Hex socket screw M10x65 13 178790 Flat washer 22x10,3x2,5 14 012543 Flat elastic washer with internal toothing 17x10,3x2 15 015330 Nut M10 16 CM060986 Throttle cpl. 17 666421 Gas lever transmission 18 123394 Screw with bushing 19 562923 Ring 38,3x27x1,2 110 274491 RH hand grip 111 274489 Grip, l.h. 112 CM063805 Sleeve with rear brake lever 113 564681 Lever 114 265249 screw 115 267948 Spring 116 123394 Screw with bushing 117 CM064303 Brake m.cyl. 118 497041 Front brake lever 119 853072 RH plug 120 856455 LH plug 1



06/11/2012 / 61

Group Suspensions - WheelsCode 04.01

Description Swinging armService 1


1 56411R Chassis side swinging arm 12 56127R Roller cage 23 CM067803 Spacer L=228 mm 14 860902 Engine side swinging arm 15 56127R Roller cage 26 CM067801 Spacer L=183 mm 17 664219 Silent block support bracket 18 272750 Silent-block 19 273460 Bush 210 031116 Hex socket screw 211 272176 Nut 212 006416 Circlip 213 563977 Hex screw M10x245 114 271807 Hex screw M10x202 215 002440 Self locking nut M10 316 655151 Silent block cover 117 856446 Spring 1



06/11/2012 / 61


Description Fork/steering tube - Steering bearing unitService 1


1 668484 Front fork assembly 12 666261 RH sleeve 13 666262 LH sleeve 14 600485 Fork oil seal 25 600490 Dust cover 26 858319 Fork stanchion 27 858322 Secondary Spring 28 858321 Fork piston 29 858320 Fork spring 210 600486 Fork tube cap 210 600495 Cover 211 601401 screw 212 600482 Screw w/ flange 413 600486 Fork tube cap 214 600496 Sterms bracket 115 858318 Steering column tube 116 0037514 Washer of the steering 117 0111094 Steering tube ring nut 118 650693 Upper thrust ring 119 650075 Lower steering bearing 120 664045 Lateral reflector 2



06/11/2012 / 61


Description Rear suspension - Shock absorber/sService 1


1 666822 Complete rear shock absorber 12 666821 Shock absorber connection bracket 13 268158 Screw w/ flange M10 24 666823 Spacer 15 002440 Self locking nut M10 26 844483 Hex socket screw M8x50 27 020008 Nut M8 2



06/11/2012 / 61


Description Front wheelService 1


1 666311 Front wheel 12 327187 Bearing 23 564527 Front wheel spacer 14 564475 Cup 15 679249 [...] 16 853058 Front wheel axle 17 271740 Nut M12 18 270991 Tubeless tyre valve 19 561714 Front brake disc 110 271147 Hex socket screw M6x20 511 56434R Kilometre counter movement socket 1



06/11/2012 / 61


Description Rear wheelService 1


1 666286 Rear wheel 12 679249 [...] 13 270991 Tubeless tyre valve 14 601205 Spacer 15 273099 Plain washer 34,8x16,2x3 16 563728 Nut M16x13 17 194423 Cappellotto ferma dado 18 012789 Split pin 19 197983 Cover 1



06/11/2012 / 61

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1


1 CM068310 Front brake caliper 12 650983 Brake pads kit 13 598919 screw 24 709047 Spring washer 25 858543 Brake fluid line 16 651502 Oil pipe screw M10x18 27 127927 Gasket 48 709674 Hex socket screw M6x20 2



06/11/2012 / 61

Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1


1 666930 Rear brake transmission 12 598918 Registro freno posteriore 13 179640 Pin 14 270310 Registro freno posteriore 15 145298 Lock-strap L=180mm 16 266040 Bush 17 860139 Wiring clip 28 666929 Fairlead 19 858542 Speedometer transmission 1



06/11/2012 / 61

Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 641825 Headlight selector 12 638628 Turn signal lamps switch Australia 13 58058R Horn button 14 58057R Start pushbutton 15 638626 Button engine stop 16 583575 stop Button 2



06/11/2012 / 61


Description Front headlamps - Turn signal lampsService 1


1 642021 Front headlight 12 00H01004131 Lamp H8 23 294131 Lamp 12V-3W 24 270723 Self tapping screw 45 642023 Right rear turn indicator 16 584332 Lamp 12V-10W 17 664359 Right indicator cable assembly 18 642024 Left rear turn indicator 19 584332 Lamp 12V-10W 110 664361 Left indicator cable assembly 111 272836 Screw M6x16 812 288245 Self locking nut M6 813 890236 RH support 114 890235 LH support 115 890262 RH plug 116 890263 LH plug 1



06/11/2012 / 61


Description Rear headlamps - Turn signal lampsService 1


1 642022 Taillight 12 129953 Lamp 12V-21/5W 13 664457 Vite ZPF 24 184142 Spring plate 25 642023 Right rear turn indicator 16 584332 Lamp 12V-10W 17 664359 Right indicator cable assembly 18 642024 Left rear turn indicator 19 584332 Lamp 12V-10W 110 664361 Left indicator cable assembly 111 259830 Metric screw M6x20 212 858306 Number plate lamp 113 858180 Plate light wiring 114 292022 Lamp 12V-5W 115 858334 License plate lamp bracket 116 018591 screw M4x14 217 016404 Flat washer 4,2x7,6x0,9 218 020104 Nut M4 219 288245 Self locking nut M6 220 895095 Rear bracket 1



06/11/2012 / 61


Description Remote control switches - Battery - HornService 1


1 642318 Teleruttore avviamento 12V-80A 12 642195 [...] 13 969296 Screw w/ flange M6x10 14 584810 Battery 12V-9Ah 15 58093R Horn 16 434541 Screw w/ flange M6x16 17 254485 Spring plate M6 18 58246R Rem. control switch 12V 30A 19 969296 Screw w/ flange M6x10 110 254485 Spring plate M6 111 576189 Screw d4,2x16 112 CM017409 Spring plate 1



06/11/2012 / 61


Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 641788 Voltage regulator (LANGFANG KOKUSAN) 12 434541 Screw w/ flange M6x16 13 254485 Spring plate M6 14 CM088402 Electronic ignition unit 15 434541 Screw w/ flange M6x16 26 58120R HT coil 17 641725 HV terminal 18 641040 Insulating cap 19 080341 HT wire 110 080341 HT wire 110 639498 Scr. sparkplug cap 111 257134 Lock-strap L=277 112 145298 Lock-strap L=180mm 113 583236 screw M3x20 414 012554 Washer 3.2x5.7x0.9 415 020003 Nut m3 416 642211 Coil support plate 117 830061 Screw w/ flange M5x16 318 016666 Plain washer 3



06/11/2012 / 61


Description Main cable harnessService 1


1 679237 [...] 12 290404 Cover 13 290860 Fuse 15A 14 641204 Tri/lobed hexagonal self-tapping screw 15 016406 Spring washer 6,4x11,8x1 16 003056 Flat washer 6,4x12x1 1

SPARE PARTS CATALOGUE - · PDF fileTyphoon 50 Chassis prefix: ZAPC506B Engine prefix: C37CM....

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Transcript of SPARE PARTS CATALOGUE - · PDF fileTyphoon 50 Chassis prefix: ZAPC506B Engine prefix: C37CM....