SPARE PARTS CATALOGUE - · PDF fileTyphoon 125 ESCD000US2 SPARE PARTS CATALOGUE Typhoon 125 4T...

Typhoon 125 ESCD000US2

SPARE PARTS CATALOGUE

Typhoon 125 4T 2V E3 2011 (USA)

Chassis prefix: ZAPM707EEngine prefix: M703M

Typhoon 125ESCD000US2 - Typhoon 125 4T 2V E3 2011 (USA)


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

Engine............................................................................................................................................................................................. 9

Table 01.02 - Engine, assembly................................................................................................................................................9

Table 01.05 - Crankcase..........................................................................................................................................................10

Table 01.06 - Crankshaft.........................................................................................................................................................12

Table 01.07 - Cylinder-piston-wrist pin unit...........................................................................................................................13

Table 01.10 - Head unit - Valve..............................................................................................................................................14

Table 01.12 - Cylinder head cover......................................................................................................................................... 15

Table 01.13 - Driving pulley................................................................................................................................................... 16

Table 01.14 - Driven pulley.................................................................................................................................................... 17

Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 18

Table 01.18 - Oil pump...........................................................................................................................................................19

Table 01.20 - Stater - Electric starter..................................................................................................................................... 21

Table 01.21 - Flywheel magneto............................................................................................................................................ 22

Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 23

Table 01.25 - Reduction unit..................................................................................................................................................24

Table 01.35 - Rear brake - Brake jaw.....................................................................................................................................25

Table 01.39 - Carburettor, assembly - Union pipe................................................................................................................. 26

Table 01.40 - Carburetor's components.................................................................................................................................27

Table 01.42 - Silencer............................................................................................................................................................. 28

Table 01.45 - Air filter............................................................................................................................................................ 29

Table 01.46 - Secondary air box.............................................................................................................................................30

Frame - Plastic parts - Coachwork...............................................................................................................................................31

Table 02.01 - Frame/bodywork.............................................................................................................................................. 31

Table 02.25 - Stand/s..............................................................................................................................................................32

Table 02.26 - Front shield...................................................................................................................................................... 33

Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................34

Table 02.31 - Central cover - Footrests..................................................................................................................................35

Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 36

Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 37

Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 38

Table 02.37 - Rear cover - Splash guard................................................................................................................................ 39

Table 02.38 - Plates - Emblems..............................................................................................................................................40

Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................41

Table 02.45 - Driving mirror/s................................................................................................................................................ 42

Table 02.46 - Locks................................................................................................................................................................. 43

Table 02.47 - Fuel tank...........................................................................................................................................................44

Table 02.61 - Anti-percolation system................................................................................................................................... 45

Handlebars/Steering.....................................................................................................................................................................46

Table 03.01 - Handlebars coverages...................................................................................................................................... 46

Table 03.02 - Meter combination - Cruscotto........................................................................................................................47

Table 03.06 - Handlebars - Master cil....................................................................................................................................48



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Suspensions - Wheels.................................................................................................................................................................. 49

Table 04.01 - Swinging arm....................................................................................................................................................49

Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 50

Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 51

Table 04.11 - Front wheel...................................................................................................................................................... 52

Table 04.12 - Rear wheel....................................................................................................................................................... 53

Braking system - Transmissions................................................................................................................................................... 54

Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 54

Table 05.03 - Transmissions....................................................................................................................................................55

Electrical system...........................................................................................................................................................................56

Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................56

Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................57

Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 58

Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 59

Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 60

Table 06.08 - Main cable harness.......................................................................................................................................... 61



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Finished products

Code ValidityESCD000US2ESCD90AUS2ESCDEZAUS2ESCDGZAUS2ESCDXB4US2



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Code No. table Pos.000267 01.21 4000674 01.05 14002440 02.25 6002440 04.01 15002440 04.10 5003056 01.45 12003058 02.37 13

0037514 04.02 16006416 04.01 12006635 01.15 10006652 01.25 5006975 01.21 9008457 03.01 2

00H01004131 06.03 20111094 04.02 17012533 01.45 11012543 03.06 4012789 04.12 8013861 01.42 9015330 03.06 5015585 01.18 13015760 01.46 2015996 01.13 7015996 06.04 16016404 06.04 17016406 02.47 3016406 06.06 5016408 01.42 8018575 01.05 26018575 01.21 6018639 01.12 2018639 01.20 2018640 01.45 10020008 04.10 7020104 06.04 18030115 02.25 3031092 02.47 2031116 04.01 10097733 01.21 10123394 03.06 15127927 05.01 7129953 06.04 2145298 05.03 5164634 03.02 3178790 03.06 3179640 05.03 3194423 04.12 7196868 02.47 10197983 04.12 9231027 02.47 5231590 01.12 15239388 01.05 16239388 01.15 8239397 01.10 9252420 02.30 6252945 06.08 5253937 02.46 9254485 01.23 3254485 01.45 13254485 02.31 10254485 02.33 3254485 06.05 7257134 05.03 7257617 02.30 11258146 01.15 4258146 01.23 6258146 01.45 5

Code No. table Pos.259151 01.21 8259349 02.30 13259349 02.30 5259349 02.31 9259349 02.34 6259349 06.04 3259372 02.34 3259577 01.12 17259830 06.04 11265249 03.06 13266040 05.03 6266724 01.35 2267115 03.01 4267115 03.01 6267948 03.06 14268158 04.10 3268304 02.47 4268596 02.31 4268596 02.39 5268596 03.02 4269136 02.39 9269755 01.25 15270310 05.03 4270723 02.26 4270723 02.30 2270723 02.31 6270723 02.33 7270723 06.03 4270793 01.12 16270793 01.15 5270793 02.31 2270991 04.11 8270991 04.12 3271147 04.11 10271740 04.11 7271807 04.01 14272176 04.01 11272750 04.01 8272836 02.33 2272836 06.03 11272836 06.06 4272921 01.25 6273099 04.12 5273460 04.01 9273754 02.25 4274246 01.14 16274489 03.06 10274491 03.06 9277916 01.05 29277916 01.07 9277916 01.18 21285536 01.23 15285846 01.10 2287913 01.18 4288245 06.03 12288245 06.04 19288474 01.23 13289731 01.15 13289731 01.18 16289731 05.01 8290404 06.08 3290860 06.08 6292022 06.04 14294131 06.03 3294341 06.01 1296743 02.39 4297498 01.46 13

Code No. table Pos.297498 02.26 9297498 02.30 7298581 02.46 4298594 02.46 6298604 02.01 2298731 02.46 3298838 02.46 7298903 02.46 5411295 01.05 8411311 01.05 5414837 01.18 27414838 01.35 7430264 01.15 7430585 01.14 9431065 01.05 18431089 01.14 8

4310935 01.14 10431860 01.05 10431860 01.15 11432142 01.05 28433232 01.14 14434345 01.18 12434541 01.18 30434541 06.05 6434716 01.10 11

4348555 01.13 2435571 01.07 10435629 01.10 10436438 01.10 5436695 01.18 6436783 01.13 11436783 01.21 7436919 06.06 7436947 01.42 10438073 01.12 19478115 01.05 12478984 01.25 4478985 01.15 9479132 01.45 6479986 01.18 20482291 05.01 9482335 01.07 6483226 01.14 5483706 01.10 8483707 01.10 7483711 01.10 6483767 01.05 21483776 01.23 11483785 01.05 2483841 01.23 12483889 01.13 12483914 01.10 3483915 01.10 4483918 01.18 22484034 01.05 9484993 01.05 7485047 01.05 19485603 01.10 15485655 01.05 23485703 01.25 16485779 01.07 3485868 01.18 28485912 01.05 13485912 01.25 3485914 01.07 4486075 01.23 17486081 01.05 4



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Code No. table Pos.486324 01.14 17486362 01.07 5486972 01.23 7487115 01.25 12487211 01.25 13487665 01.42 5487824 01.18 17487936 01.14 12487937 01.18 14487989 01.12 5497041 03.06 1756127R 04.01 256127R 04.01 556294R 01.35 1563728 04.12 6563977 04.01 1356411R 04.01 1

5641365 01.35 4564215 01.35 556434R 04.11 11564475 04.11 4564527 04.11 3564606 02.37 12564681 03.06 12573052 06.06 8573512 02.46 1575249 02.30 9575249 02.33 4575249 02.33 8575249 02.34 2575321 02.47 9575819 02.30 12576454 02.61 9576468 02.61 15576702 02.38 5576704 02.38 6576953 02.38 7577492 02.39 2577557 02.47 11580561 06.08 258057R 06.01 458058R 06.01 358059R 01.21 1580621 02.46 8580653 06.08 4580723 06.01 658083R 06.06 658090R 06.06 158093R 06.05 558099R 06.05 3581139 06.05 3581142 06.06 10581248 02.25 8581249 02.25 7581560 02.25 2582042 06.05 2582298 02.25 558231R 02.37 958233R 02.37 7582428 02.37 6584332 06.03 6584332 06.03 9584332 06.04 6584332 06.04 9584426 06.01 5584690 01.21 3584695 01.21 2

Code No. table Pos.584810 06.05 4584877 02.37 11584884 02.37 10598918 05.03 2598919 05.01 3600482 04.02 12600485 04.02 4600486 04.02 10600490 04.02 5600495 04.02 10600496 04.02 13601030 02.39 12601205 04.12 4601401 04.02 11622997 02.61 8624522 02.47 14638626 06.01 5638628 06.01 2638852 01.12 19641541 01.23 16642018 02.37 8642019 03.02 5642022 06.04 1642023 06.03 5642023 06.04 5642024 06.03 8642024 06.04 8642129 03.02 1642318 06.05 1642604 06.03 1642605 06.08 1647078 05.01 2647384 01.35 3649602 03.06 7649603 03.06 8649910 04.11 2650075 04.02 14650693 04.02 15651014 01.42 3651502 05.01 6652695 02.39 8654935 02.61 17655151 04.01 16655554 03.06 2656021 02.47 7656022 02.47 6657461 02.26 1

6574610090 02.26 165746100EZ 02.26 165746100GZ 02.26 165746100XB 02.26 1

65746200XH1 02.26 865746300XH1 02.26 7

657466 02.32 46574660090 02.32 465746600EZ 02.32 465746600GZ 02.32 465746600XB 02.32 4

657467 02.32 16574670090 02.32 165746700EZ 02.32 165746700GZ 02.32 165746700XB 02.32 1

657468 02.26 665746900XH1 02.37 2

657471 02.39 1657472 02.37 1

Code No. table Pos.6574720090 02.37 1

65747300XH1 02.37 365747500XH1 02.33 5

657476 02.38 1657512 02.47 1664044 02.46 2664045 04.02 18664219 04.01 7664303 02.32 9664305 02.32 10664306 02.26 12664307 02.26 10664308 02.26 13664309 02.26 11664310 02.37 4664359 06.03 7664359 06.04 7664361 06.03 10664361 06.04 10664434 02.37 5664454 02.26 14664454 02.32 11664456 02.38 3664457 06.04 3666002 04.11 1666005 04.11 5666006 04.12 2666007 04.12 1666008 05.01 1

66609100XH1 02.33 1666261 04.02 2666262 04.02 3666313 02.25 1666719 04.11 5666720 04.12 2666761 04.11 9666821 04.10 2666822 04.10 1666823 04.10 4666879 04.02 1666929 05.03 8666930 05.03 1

67207000XH1 02.33 667207100XH1 02.26 3

672173 06.06 3672185 02.37 16672186 02.37 15

67219000XH1 02.34 1672327 02.39 6672559 02.38 1672560 02.38 1672562 02.38 2672750 02.01 1673779 02.38 8673780 02.38 9673781 02.38 10679039 03.02 1709047 05.01 4709532 01.39 5709532 01.39 6709532 01.45 15709674 04.11 1282518R 01.14 4825363 01.12 20825364 01.12 4825368 01.12 1482538R 01.18 11



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Code No. table Pos.825430 01.21 11825481 01.23 18825620 01.18 10825952 01.18 3282611R 01.20 182612R 01.20 3826165 01.23 14826275 01.12 11826275 01.12 1382635R 01.23 1082643R 01.18 2582649R 01.18 782650R 01.18 2982681R 01.10 16827085 01.05 25

8271120001 01.07 28271120002 01.07 28271120003 01.07 28271120004 01.07 2

827113 01.07 18272125 01.25 108272135 01.25 8827526 01.42 482753R 01.14 382777R 01.10 182782R 01.18 23827831 01.45 782783R 01.18 8828308 01.18 24828325 02.61 11828583 01.23 8828662 01.12 18828662 01.21 5828662 01.23 9828717 01.14 682878R 01.05 11828831 01.40 11828843 01.40 8828844 01.40 6828862 01.35 682898R 01.05 382899R 01.25 2829001 01.45 14829008 01.12 682948R 01.18 1829593 01.18 282961R 01.39 7829661 01.05 22829817 01.12 382996R 01.46 1830056 01.45 9830061 01.05 20830128 01.18 18830487 01.39 3830580 01.14 2831259 01.46 4831363 01.13 9

8319740001 01.07 28319740002 01.07 28319740003 01.07 28319740004 01.07 2

831975 01.07 1832130 01.05 24832703 01.23 2832715 01.13 6832870 01.10 14832943 01.46 7

Code No. table Pos.833701 01.05 15833722 01.18 5833802 01.23 4834473 01.23 1834476 01.46 12840510 01.18 26841213 01.13 8

8412985001 01.06 18412985002 01.06 1

842093 01.15 3842204 01.13 3842360 01.10 12842507 01.10 13842514 01.40 1842517 01.40 3842521 01.40 16842522 01.40 13842523 01.40 14842530 01.40 9842737 01.12 9843194 01.45 3843195 01.45 4843364 01.18 19843757 01.23 5843761 01.18 15843849 01.45 2

8440494 01.14 15844116 01.46 6844470 01.42 6844483 04.10 6844582 01.05 6844964 01.15 15845212 01.05 30845607 01.13 5845635 01.46 10845753 01.12 7845861 01.05 17

8460245 01.25 1846766 01.46 8847116 01.18 9847778 01.23 19847928 01.18 31847929 01.18 3847930 01.25 7849465 01.39 2852700 02.34 7852990 02.34 5853047 03.06 1853050 03.01 5

8530500090 03.01 5853058 04.11 6853061 02.31 1853072 03.06 18856431 02.31 5856433 02.30 1856437 02.30 10856440 03.02 2856446 04.01 17856450 02.31 7856451 02.31 8856452 02.32 7856453 02.32 8856454 02.32 12856455 03.06 19856459 02.37 14856462 02.39 3856463 02.39 7

Code No. table Pos.856465 02.39 11856466 02.39 10856471 02.30 3856472 02.30 4856473 02.30 8856474 02.30 14858180 06.04 13858243 02.31 3858306 06.04 12858318 04.02 13858319 04.02 6858320 04.02 9858321 04.02 8858322 04.02 7858334 06.04 15858537 02.45 1858538 02.45 2858542 05.03 9858543 05.01 5860535 03.02 6860536 02.32 2860536 02.32 5860902 04.01 4871167 01.39 4871458 01.15 12871760 01.12 12871762 01.12 10872877 01.14 11872997 01.42 7873682 01.15 6

8738745 01.25 9873980 01.25 14874106 01.15 2875112 01.07 8875113 01.07 8875114 01.07 8876403 01.13 10876657 01.05 27877140 01.12 1877287 01.05 8879002 01.14 7880451 01.42 2890103 02.34 8

8909800090 03.01 1895839 02.38 4963486 01.07 7969348 06.06 9

AP8104614 02.61 5AP8120116 02.61 3

B013216 01.45 1B014465 01.42 1

CM001904 01.12 8CM001904 01.46 3CM001904 01.46 5CM001911 02.61 12CM001912 02.47 13CM001912 02.61 20CM001914 02.61 1CM002901 02.47 17CM002902 01.39 8CM002903 01.39 9CM002904 01.46 9CM002910 01.45 8CM002917 01.46 11CM006116 02.47 16CM017409 03.01 3CM017410 02.26 2



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Code No. table Pos.CM017410 02.26 5CM017410 02.32 3CM017410 02.32 6CM017410 02.34 4CM017410 06.04 4CM025711 02.47 8CM027916 02.47 12CM027920 02.47 15CM028204 02.61 7CM063805 03.06 11CM064305 03.06 16CM067801 04.01 6CM067803 04.01 3CM078307 06.06 2CM079717 03.06 6

CM1038035 01.13 4CM1269B3 01.02 1CM129914 01.40 10CM140105 01.40 15CM140210 01.40 4CM140302 01.40 5CM140820 01.15 1CM140903 01.40 2CM142905 01.40 7CM144402 01.13 1

CM1485105001 01.05 1CM1485105002 01.05 1

CM149406 01.40 17CM155109 01.15 14CM156008 01.39 1CM156709 01.40 12

CM1612015 01.14 13CM162202 01.25 11CM162401 01.14 1CM177902 02.61 14CM177902 02.61 2CM177902 02.61 4CM177906 02.61 16CM177908 02.61 10CM177917 02.61 6CM177923 02.61 18CM178401 02.61 21CM178405 02.61 19CM178409 02.61 13CM180601 02.45 1CM180602 02.45 2



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Group EngineCode 01.02

Description Engine, assemblyService 1

Pos. Code Description Qty Variants

1 CM1269B3 125 4T/2V Euro 3 Engine 1



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Description CrankcaseService 1


1 CM1485105001 Complet crankcase engine Cat.1 11 CM1485105002 Complet crankcase engine Cat.2 12 483785 Springs fixing pin 13 82898R Gasket ring 14 486081 Silent-block 25 411311 Plug 26 844582 Nozzle D 1.1 17 484993 Locating dowel 18 411295 Stud bolt 48 877287 Stud bolt M8x165 49 484034 Nozzle 110 431860 Bush Ø8xØ12x8 111 82878R Gasket ring 20-32-7 112 478115 Locating dowel Ø11xØ8,1x10 213 485912 Radial ball bearing 15x42x13 214 000674 Circlip 25x26.9x1.2 115 833701 Radial ball bearing 20x47x14 116 239388 Pin 6,5x9,5x15 217 845861 Filter door insert 118 431065 Gasket 119 485047 Upper oil bulkhead 120 830061 Screw w/ flange M5x16 421 483767 Lower oil bulkhead 122 829661 Oil pressure valve 123 485655 Spring 124 832130 Complete oil level dipstick 125 827085 Gasket ring 14,43x9,19x2,62 126 018575 Screw M5x10 1



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Description CrankcaseService 1


27 876657 Plate 128 432142 screw M6x60 1129 277916 Locating dowel 130 845212 Half crankcase gasket 1



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Description CrankshaftService 1


1 8412985001 Cranckshaft assembly Cat.1 11 8412985002 Cranckshaft assembly Cat.2 1



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Description Cylinder-piston-wrist pin unitService 1


1 827113 Cylinder assembly-piston-pin (Aluminium) 11 831975 Cylinder assembly-piston-pin (Cast-iron) 12 8271120001 Complete piston (Aluminium) Cat.1 12 8271120002 Complete piston (Aluminium) Cat.2 12 8271120003 Complete piston (Aluminium) Cat.3 12 8271120004 Complete piston (Aluminium) Cat.4 12 8319740001 Complete piston (Cast-iron) Cat.1 12 8319740002 Complete piston (Cast-iron) Cat.2 12 8319740003 Complete piston (Cast-iron) Cat.3 12 8319740004 Complete piston (Cast-iron) Cat.4 13 485779 Compression ring d.57x1 14 485914 Oil scraper ring d.57x2,5 15 486362 Oil scraper ring d.57x1 16 482335 Piston pin 17 963486 ANELLO ELASTICO (MINGXING RICAMBI) 28 875112 Cylinder base gasket 0,4 mm 18 875113 Cylinder base gasket 0,6 mm 18 875114 Cylinder base gasket 0,8 mm 19 277916 Locating dowel 210 435571 Locating dowel 2



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Description Head unit - ValveService 1


1 82777R Cylinder head assembly 12 285846 Valve half-cone 43 483914 Upper cap 24 483915 Valve spring 25 436438 Valve gasket ring 26 483711 Lower cap 27 483707 Exhaust valve 18 483706 Intake valve 19 239397 Stud bolt M6 210 435629 Stud bolt M7 211 434716 Big end-silencer gasket 112 842360 Plug M6x10 113 842507 Plug M10x10 114 832870 Cap nut 415 485603 Screw w/ flange 216 82681R Cylinder head gasket 1



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Description Cylinder head coverService 1


1 877140 Head cover 12 018639 Hex screw M6x20 43 829817 Packing 14 825364 Cylinder head gasket 15 487989 Gasket 16 829008 Oil bleed cover 17 845753 Hex socket screw M5x20 48 CM001904 Hose clamp 19 842737 Oil breather pipe 110 871762 Intake side hood 111 826275 Spring plate 112 871760 Exhaust side hood 113 826275 Spring plate 114 825368 Spark plug cover 115 231590 Elastic spring 116 270793 TBCIC Screw 3,8x16 117 259577 screw 218 828662 Screw M5x22 119 438073 Spark plug champion rg6yc 119 638852 Spark plug CR7EB (NGK) 120 825363 Washer 1



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Description Driving pulleyService 1


1 CM144402 Complete roller housing 12 4348555 Sliding block 33 842204 Roller contrast 14 CM1038035 6 rollers kit 65 845607 Complete fixed driving half-pulley 16 832715 Plate 17 015996 Screw M4x12 38 841213 (Mitsuboshi) V-belt 19 831363 Plain washer 110 876403 Flat washer 111 436783 Nut M12 112 483889 Spacer 1



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Description Driven pulleyService 1


1 CM162401 Clutch driven pulley assy. 12 830580 Fixed driven half pulley 13 82753R Bearing 17x30x7 14 82518R Roller cage 20x29x18 15 483226 Snap ring 16 828717 Guide pin L=12,5 47 879002 Adjustable pulley, half 18 431089 Gasket ring 29 430585 Gasket 210 4310935 Pulley side cap 111 872877 Variator spring 112 487936 Clutch side cap 113 CM1612015 Complete centrifugal clutch assembly 114 433232 Ring nut 115 8440494 Clutch drum 116 274246 Flat washer 22x12,1x1 117 486324 Nut M12x1.25 1



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Description Crankcase cover - Crankcase coolingService 1


1 CM140820 Complete transmission cover 12 874106 Cover 13 842093 Filtering element 14 258146 Self-tap screw M3x20 25 270793 TBCIC Screw 3,8x16 36 873682 Air deflector 17 430264 Self-tapping screw 48 239388 Pin 6,5x9,5x15 29 478985 Bearing 110 006635 Snap ring 111 431860 Bush Ø8xØ12x8 112 871458 Mounting drift 313 289731 Screw w/ flange M6x30 914 CM155109 Transmission cover 115 844964 Hose clamp 1



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Description Oil pumpService 1


1 82948R Oil pump assembly 12 829593 Screw w/ flange M5x35 23 847929 Carter-oil pump gasket 14 287913 Oil pump gear 15 833722 Screw w/ flange M6x14 16 436695 Belleville spring Ø6,4xØ20x2 17 82649R Oil pump chain 18 82783R Oil pump control pinion 19 847116 Timing system cover 110 825620 Gasket ring 111 82538R Gasket ring 112 434345 Oil pump chain drift 113 015585 Self-tapping screw M5x12 314 487937 Plain washer 315 843761 Motor oil cup 116 289731 Screw w/ flange M6x30 717 487824 Retainer clamp 118 830128 Sump gasket 119 843364 Oil plug assembly 120 479986 O-ring 121 277916 Locating dowel 322 483918 Oil seal washer 123 82782R Timing chain pinion 124 828308 Chain tensioner sliding block 125 82643R Camshaft chain 126 840510 Chain tensioner rod 127 414837 Screw w/ flange M6x25 128 485868 Spacer 1



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Description Oil pumpService 1


29 82650R Complete chain tensioner 130 434541 Screw w/ flange M6x16 231 847928 Gasket 132 825952 Gasket ring 1



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Description Stater - Electric starterService 1


1 82611R Starter motor 12 018639 Hex screw M6x20 23 82612R Starter motor gear 1



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Description Flywheel magnetoService 1


1 58059R Complete magneto flywheel 12 584695 Complete rotor (Kokusan) 13 584690 Complete stator (Kokusan) 14 000267 Transmission key 15 828662 Screw M5x22 26 018575 Screw M5x10 27 436783 Nut M12 18 259151 screw M5x16 39 006975 Washer Ø5,3xØ10x0,5 310 097733 Flat washer Ø5,3xØ14x1 311 825430 Fan 1



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Description Flywheel magneto cover - Oil filterService 1


1 834473 Complete air duct 12 832703 Filtering element 13 254485 Spring plate M6 24 833802 Gasket 15 843757 Bush 46 258146 Self-tap screw M3x20 47 486972 Hex socket screw M5x25 28 828583 Washer Ø5xØ12x1.1 29 828662 Screw M5x22 210 82635R Oil filter 111 483776 Special screw 112 483841 Intake oil filter 113 288474 O-ring 20,35x1,78 114 826165 Oil filter plug 115 285536 O-ring 31,47x1,78 116 641541 Oil pressure sensor 117 486075 Washer 10.5X16X2.5 118 825481 Hose clamp 119 847778 Hose clamp 1



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Description Reduction unitService 1


1 8460245 Complete reducer cover 12 82899R Gasket ring 13 485912 Radial ball bearing 15x42x13 14 478984 Radial bearing 25x52x15 15 006652 Snap ring 16 272921 Shoe fulcrum pin 17 847930 Reduction unit cover gasket 18 8272135 Wheel axle 19 8738745 Driven pulley shaft 110 8272125 Transmission shaft 111 CM162202 Reduction unit breather pipe assembly 112 487115 Cover 113 487211 Screw w/ flange M8x45 514 873980 Screw w/ flange M8x40 115 269755 Hex socket screw M8x12 116 485703 Washer 8.2x12x1 1



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Description Rear brake - Brake jawService 1


1 56294R Pair of brake shoes 12 266724 Plate 23 647384 Brake shoes return spring 24 5641365 Brake lever shaft 15 564215 Rear brake control lever 16 828862 Square nut 17 414838 screw M6x35 1



10/10/2012 / 61


Description Carburettor, assembly - Union pipeService 1


1 CM156008 Carburatore completo Keihin 12 849465 Induction joint with U.P. 13 830487 screw M6x25 24 871167 Induction joint gasket 15 709532 Hose clamp 16 709532 Hose clamp 17 82961R Resistor Module 18 CM002902 Hose clamp 19 CM002903 Hose clamp 1



10/10/2012 / 61


Description Carburetor's componentsService 1


1 842514 Gas valve cover 12 CM140903 Gas valve spring 13 842517 Tapered pin cap 14 CM140210 Conical pin NJHA 15 CM140302 Diaphragm 16 828844 Cap 17 CM142905 Complete automatic starter 18 828843 Plate 19 842530 Starter device 110 CM129914 Main jet 82 111 828831 Petrol needle 112 CM156709 Complete reservoir 113 842522 Float kit 114 842523 Float chamber kit 115 CM140105 Idle jet 116 842521 Pipes kit 117 CM149406 Adj.min.eng.speed screw 1



10/10/2012 / 61


Description SilencerService 1


1 B014465 Complete protection silencer 12 880451 Protection 13 651014 screw 34 827526 Flat washer 35 487665 Pad 36 844470 screw 17 872997 Hex socket screw M8x55 18 016408 Spring washer 13,75x8,15x4,5 29 013861 Plain washer 8,2x20x2,5 210 436947 Nut 2



10/10/2012 / 61


Description Air filterService 1


1 B013216 Complete air cleaner box 12 843849 Air calibration tube 13 843194 Air filter 14 843195 Gasket 15 258146 Self-tap screw M3x20 56 479132 Knob 17 827831 Cap 18 CM002910 Hose clamp 19 830056 Knurled bushing 410 018640 Special cap screw M6x50 211 012533 Notched washer 6,6x11x0 212 003056 Flat washer 6,4x12x1 213 254485 Spring plate M6 214 829001 Filter box carburettor sleeve 115 709532 Hose clamp 1



10/10/2012 / 61


Description Secondary air boxService 1


1 82996R SAS valve 12 015760 Screw 23 CM001904 Hose clamp 14 831259 s.a.s. joint pipe 15 CM001904 Hose clamp 16 844116 Complete s.a.s. pipe 17 832943 Gasket 18 846766 Nut 29 CM002904 Hose clamp 110 845635 Depression pipe 111 CM002917 Hose clamp 112 834476 Flywheel cover 113 297498 Self tapping screw M3,5x13 3



10/10/2012 / 61

Group Frame - Plastic parts - CoachworkCode 02.01

Description Frame/bodyworkService 1


1 672750 Frame with u.p. 12 298604 Lock support 1



10/10/2012 / 61


Description Stand/sService 1


1 666313 Complete centre stand 12 581560 Pad 13 030115 Hex screw M10x130 14 273754 O-ring 25 582298 Spacer 16 002440 Self locking nut M10 17 581249 Spring 18 581248 Spring 1



10/10/2012 / 61


Description Front shieldService 1


1 657461 Front shield 11 6574610090 Front shield 11 65746100EZ Front shield 11 65746100GZ Front shield 11 65746100XB Front shield 12 CM017410 Spring plate 63 67207100XH1 Shield upper closing 14 270723 Self tapping screw 35 CM017410 Spring plate 26 657468 Front headlight surround 17 65746300XH1 Deflector r.h. 18 65746200XH1 Deflector l.h. 19 297498 Self tapping screw M3,5x13 610 664307 Right lower shield metallic retina 111 664309 Left lower shield metallic retina 112 664306 Right upper shield metallic retina 113 664308 Left upper shield metallic retina 114 664454 Washer 12



10/10/2012 / 61


Description Front glove-box - Knee-guard panelService 1


1 856433 Counter shield 12 270723 Self tapping screw 103 856471 Glove box lid 14 856472 Hinge 15 259349 Screw M4,2x13 26 252420 Square 17 297498 Self tapping screw M3,5x13 28 856473 Plate 19 575249 Screw with tang M6 110 856437 Lockup hook door 111 257617 Spring 112 575819 Bag holder hook 113 259349 Screw M4,2x13 214 856474 Chassis number inspection cover 1



10/10/2012 / 61


Description Central cover - FootrestsService 1


1 853061 Footrest 12 270793 TBCIC Screw 3,8x16 103 858243 Carpets kit 14 268596 Self tapping screw D4x13 25 856431 Upper shield lockup 16 270723 Self tapping screw 27 856450 Rear footrest, RH 18 856451 Rear footrest, LH 19 259349 Screw M4,2x13 410 254485 Spring plate M6 4



10/10/2012 / 61


Description Side cover - SpoilerService 1


1 657467 Fairing,rh. 11 6574670090 Fairing,rh. 11 65746700EZ Fairing,rh. 11 65746700GZ Fairing,rh. 11 65746700XB Fairing,rh. 12 860536 Hex socket screw 13 CM017410 Spring plate 14 657466 Fairing,lh. 14 6574660090 Fairing,lh. 14 65746600EZ Fairing,lh. 14 65746600GZ Fairing,lh. 14 65746600XB Fairing,lh. 15 860536 Hex socket screw 16 CM017410 Spring plate 17 856452 Right lateral closing 18 856453 Left lateral closing 19 664303 Right side metallic retina 110 664305 Left side metallic retina 111 664454 Washer 612 856454 Blank Underpanel 1



10/10/2012 / 61


Description Wheel huosing - MudguardService 1


1 66609100XH1 Front mudguard 12 272836 Screw M6x16 23 254485 Spring plate M6 24 575249 Screw with tang M6 45 65747500XH1 Rear mudguard 16 67207000XH1 Wheel compartment 17 270723 Self tapping screw 108 575249 Screw with tang M6 3



10/10/2012 / 61


Description Helmet huosing - UndersaddleService 1


1 67219000XH1 Helmet compartment 12 575249 Screw with tang M6 23 259372 Self tapping screw M4,2x25 34 CM017410 Spring plate 45 852990 Battery cover 16 259349 Screw M4,2x13 37 852700 Inspection cover 18 890103 Oil tank compartment cover 1



10/10/2012 / 61


Description Rear cover - Splash guardService 1


1 657472 Passenger handle 11 6574720090 Passenger handle 12 65746900XH1 Fairings rear closing 13 65747300XH1 Rear splash guard 14 664310 Splash guard extension 15 664434 Licence plate support sub-frame 16 582428 Hex socket screw 27 58233R Rear retroreflector 18 642018 Number plate holder support 19 58231R Lateral reflector 210 584884 Number plate holder 111 584877 Number-plate extension 212 564606 Hex socket screw 313 003058 Plain washer 15x8,4x1,5 314 856459 Bush 315 672186 RH rear wall 116 672185 LH rear wall 1



10/10/2012 / 61


Description Plates - EmblemsService 1


1 657476 Trimmings kit 11 672559 Trimmings kit 11 672560 Trimmings kit 12 672562 "125" name plate 23 664456 Piaggio shield 14 895839 Targhetta "Eni" 25 576702 Battery decal 16 576704 "Safety" plate 17 576953 Name plate "No pets" 18 673779 Targhetta "Pressione pneumatici" 19 673780 "NOISE EMISSION" name plate 110 673781 Targhetta "Emission control" 1



10/10/2012 / 61


Description Saddle/seats - Tool rollService 1


1 657471 Saddle assembly 12 577492 Pad 43 856462 Lock lever 14 296743 Bracket 15 268596 Self tapping screw D4x13 76 672327 Saddle lock hardware kit 17 856463 Eccentric tightening 18 652695 Lock body 19 269136 Nut 410 856466 Pin 111 856465 Saddle hinge 112 601030 Toolkit 1



10/10/2012 / 61


Description Driving mirror/sService 1


1 858537 RH rearview mirror 11 CM180601 RH rearview mirror 12 858538 LH rearview mirror 12 CM180602 LH rearview mirror 1



10/10/2012 / 61


Description LocksService 1


1 573512 Cylinder set 12 664044 Key 23 298731 Gasket ring 24 298581 Lock body 15 298903 Block 16 298594 Flat washer 17 298838 Cylinder retainer spring 18 580621 Key switch 19 253937 Spring 1



10/10/2012 / 61


Description Fuel tankService 1


1 657512 Fuel tank 12 031092 screw M6x25 33 016406 Spring washer 6,4x11,8x1 34 268304 Flat washer 6,5x21 35 231027 Spacer 36 656022 Plug 17 656021 Tank cover gasket 18 CM025711 Fuel level probe 19 575321 Faucet depression press fastener 110 196868 Gasket 111 577557 Hose clamp 112 CM027916 pipe 3,25x8x420 113 CM001912 Hose clamp 214 624522 Vacuum filter 115 CM027920 Fuel tube 3,25x8x255 116 CM006116 Fuel pipe 117 CM002901 Hose clamp 1



10/10/2012 / 61


Description Anti-percolation systemService 1


1 CM001914 Hose clamp 142 CM177902 pipe L=125mm 13 AP8120116 3-way union 14 CM177902 pipe L=125mm 15 AP8104614 Pressure valve 16 CM177917 Tubo L=1050mm 17 CM028204 "Roll-over" valve 18 622997 Valve support clamp 19 576454 Maintenance 110 CM177908 pipe L=180mm 111 828325 Tee union 212 CM001911 Hose clamp 413 CM178409 pipe L=1050mm 114 CM177902 pipe L=125mm 115 576468 Carbon filter 116 CM177906 pipe L=295mm 117 654935 Valve 118 CM177923 pipe L=1125mm 119 CM178405 pipe L=180mm 120 CM001912 Hose clamp 121 CM178401 pipe L=350mm 1



10/10/2012 / 61

Group Handlebars/SteeringCode 03.01

Description Handlebars coveragesService 1


1 8909800090 Front handlebars cover 12 008457 Self-tap screw M4,2x19 13 CM017409 Spring plate 14 267115 Self tapping screw M4x16 25 853050 Rear handlebars cover 15 8530500090 Rear handlebars cover 16 267115 Self tapping screw M4x16 4



10/10/2012 / 61


Description Meter combination - CruscottoService 1


1 642129 Meter combination 11 679039 Meter combination 12 856440 Instrument panel glass 13 164634 12v-1.2w bulb 54 268596 Self tapping screw D4x13 45 642019 Dashboard panel blank 16 860535 Hex socket screw 2



10/10/2012 / 61


Description Handlebars - Master cil.Service 1


1 853047 Handlebar 12 655554 Hex socket screw M10x65 13 178790 Flat washer 22x10,3x2,5 14 012543 Flat elastic washer with internal toothing 17x10,3x2 15 015330 Nut M10 16 CM079717 Throttle cpl. 17 649602 Opening throttle cable 18 649603 Closure throttle cable 19 274491 RH hand grip 110 274489 Grip, l.h. 111 CM063805 Sleeve with rear brake lever 112 564681 Lever 113 265249 screw 114 267948 Spring 115 123394 Screw with bushing 116 CM064305 (Heng Tong) Brake pump 117 497041 Front brake lever 118 853072 RH plug 119 856455 LH plug 1



10/10/2012 / 61

Group Suspensions - WheelsCode 04.01

Description Swinging armService 1


1 56411R Chassis side swinging arm 12 56127R Roller cage 23 CM067803 Spacer L=228 mm 14 860902 Engine side swinging arm 15 56127R Roller cage 26 CM067801 Spacer L=183 mm 17 664219 Silent block support bracket 18 272750 Silent-block 19 273460 Bush 210 031116 Hex socket screw 211 272176 Nut 212 006416 Circlip 213 563977 Hex screw M10x245 114 271807 Hex screw M10x202 215 002440 Self locking nut M10 316 655151 Silent block cover 117 856446 Spring 1



10/10/2012 / 61


Description Fork/steering tube - Steering bearing unitService 1


1 666879 Stirrup assy. 12 666261 RH sleeve 13 666262 LH sleeve 14 600485 Fork oil seal 25 600490 Dust cover 26 858319 Fork stanchion 27 858322 Secondary Spring 28 858321 Fork piston 29 858320 Fork spring 210 600486 Fork tube cap 210 600495 Cover 211 601401 screw 212 600482 Screw w/ flange 413 600496 Sterms bracket 113 858318 Steering column tube 114 650075 Lower steering bearing 115 650693 Upper thrust ring 116 0037514 Washer of the steering 117 0111094 Steering tube ring nut 118 664045 Lateral reflector 1



10/10/2012 / 61


Description Rear suspension - Shock absorber/sService 1


1 666822 Complete rear shock absorber 12 666821 Shock absorber connection bracket 13 268158 Screw w/ flange M10 24 666823 Spacer 15 002440 Self locking nut M10 26 844483 Hex socket screw M8x50 27 020008 Nut M8 2



10/10/2012 / 61


Description Front wheelService 1


1 666002 Front wheel 12 649910 Bearing 23 564527 Front wheel spacer 14 564475 Cup 15 666005 Pneumatico (Maxxis) 120/80-12" 15 666719 Pneumatico (Vee Rubber) 120/80-12" 16 853058 Front wheel axle 17 271740 Nut M12 18 270991 Tubeless tyre valve 19 666761 Brake disc 110 271147 Hex socket screw M6x20 511 56434R Kilometre counter movement socket 112 709674 Hex socket screw M6x20 2



10/10/2012 / 61


Description Rear wheelService 1


1 666007 Rear wheel rim 12 666006 Pneumatico (Maxxis) 130/80-12" 12 666720 Pneumatico (Vee Rubber) 130/80-12" 13 270991 Tubeless tyre valve 14 601205 Spacer 15 273099 Plain washer 34,8x16,2x3 16 563728 Nut M16x13 17 194423 Cappellotto ferma dado 18 012789 Split pin 19 197983 Cover 1



10/10/2012 / 61

Group Braking system - TransmissionsCode 05.01

Description Brakes pipes - CalipersService 1


1 666008 Brake hydraulic pin 12 647078 Brake pads torque (Heng Tong) 13 598919 screw 24 709047 Spring washer 25 858543 Brake fluid line 16 651502 Oil pipe screw M10x18 27 127927 Gasket 48 289731 Screw w/ flange M6x30 19 482291 Hose clamp 1



10/10/2012 / 61

Group Braking system - TransmissionsCode 05.03

Description TransmissionsService 1


1 666930 Rear brake transmission 12 598918 Registro freno posteriore 13 179640 Pin 14 270310 Registro freno posteriore 15 145298 Lock-strap L=180mm 16 266040 Bush 17 257134 Lock-strap L=277 28 666929 Fairlead 19 858542 Speedometer transmission 1



10/10/2012 / 61

Group Electrical systemCode 06.01

Description Selectors - Switches - ButtonsService 1


1 294341 Headlight selector 12 638628 Turn signal lamps switch Australia 13 58058R Horn button 14 58057R Start pushbutton 15 584426 Light switch seat cover 15 638626 Button engine stop 16 580723 stop Button 2



10/10/2012 / 61


Description Front headlamps - Turn signal lampsService 1


1 642604 Headlamp 12 00H01004131 Lamp H8 23 294131 Lamp 12V-3W 24 270723 Self tapping screw 45 642023 Right rear turn indicator 16 584332 Lamp 12V-10W 17 664359 Right indicator cable assembly 18 642024 Left rear turn indicator 19 584332 Lamp 12V-10W 110 664361 Left indicator cable assembly 111 272836 Screw M6x16 612 288245 Self locking nut M6 6



10/10/2012 / 61


Description Rear headlamps - Turn signal lampsService 1


1 642022 Taillight 12 129953 Lamp 12V-21/5W 13 259349 Screw M4,2x13 23 664457 Vite ZPF 24 CM017410 Spring plate 25 642023 Right rear turn indicator 16 584332 Lamp 12V-10W 17 664359 Right indicator cable assembly 18 642024 Left rear turn indicator 19 584332 Lamp 12V-10W 110 664361 Left indicator cable assembly 111 259830 Metric screw M6x20 212 858306 Number plate lamp 113 858180 Plate light wiring 114 292022 Lamp 12V-5W 115 858334 License plate lamp bracket 116 015996 Screw M4x12 217 016404 Flat washer 4,2x7,6x0,9 218 020104 Nut M4 219 288245 Self locking nut M6 2



10/10/2012 / 61


Description Remote control switches - Battery - HornService 1


1 642318 Teleruttore avviamento 12V-80A 12 582042 Solenoid bracket 13 58099R Rem. control switch 12V-30A 13 581139 Rem. control switch 12V-30A 14 584810 Battery 12V-9Ah 15 58093R Horn 16 434541 Screw w/ flange M6x16 17 254485 Spring plate M6 1



10/10/2012 / 61


Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1


1 58090R Voltage regulator 12 CM078307 CDI unit assy 13 672173 Control unit sup. bracket 14 272836 Screw M6x16 25 016406 Spring washer 6,4x11,8x1 26 58083R Coil 17 436919 Protection collar 18 573052 Fairlead 19 969348 Screened cap 110 581142 Ambient temperature sensor 1



10/10/2012 / 61


Description Main cable harnessService 1


1 642605 Cable harness 12 580561 Fuse 20A 13 290404 Cover 14 580653 Fuse holder 15 252945 Fuse 7,5A 16 290860 Fuse 15A 1

SPARE PARTS CATALOGUE - · PDF fileTyphoon 125 ESCD000US2 SPARE PARTS CATALOGUE Typhoon 125 4T...

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Transcript of SPARE PARTS CATALOGUE - · PDF fileTyphoon 125 ESCD000US2 SPARE PARTS CATALOGUE Typhoon 125 4T...