SPARE PARTS & ACCESSORIES - Stephenson...

ALLU DS / DH

SPARE PARTS & ACCESSORIES

Owner __________________________

Type __________________________

Serial number __________________________

4-L-DSDHENG0215

ALLU DS/DH SPARE PARTS LIST 20.02.2015 PAGE 1/21

1 DS / DH DRUMS

2170340 3 41 2157600 3 4

2170400 3 42170370 3 42156920 3 4

2 2170360 3 42170390 3 42155110 3 42156880 3 4

3 2156490 3 42156780 3 42157280 3 4

4 2157290 3 42157300 3 4

POS P/N DESCRIPTIONPCS

3 drums 4 drums

Drum D XHD 40 -17

Drum D X100 -12

Drum D XHD 40 -23

Drum D XHD 60 -23Drum D XHD 60 -27Drum D X75 -12

Drum D XHD 40 -12

Drum D X100 -17

Drum D X75 -17Drum D X75 -23

Drum D XHD 40 -27

Drum D XHD 60 -17

Drum D X100 -23

Drum D XHD 60 -12

1

4

2

3

Left end of the drum punch marked with "L"

4-L-DSDHENG0215


2 DS / DH COUNTER BLADES (setup 2)

PCS

5000168 21 5000169 2

5000170 25000160 2

2 5000161 25000162 25000163 25000164 2

3 5000165 25000166 25000167 2

4 2156460 15 2154380 16 9350086 27 9907 28 9350081 2

Counter blade Comb D 60 XHD -12

Counter blade Comb D 40 XHD -23Counter blade Comb D 40 XHD -27


POS P/N

Counter blade Straight D -12


Counter blade pairs (1 pair up and 1 pair down)


DESCRIPTION




Counter blade locking plate, Comb

Washer M16


Hex bolt M16 x 70Nyloc Nut M16

Counter blade locking plate, Straight

6

1

4

2,3

5

7,86

7,8

4-L-DSDHENG0215


3 DS / DH BLADES (HAMMERS)

1 93032 3035303 3014304 301720

60 8090 120126 168

2085 216820

20 4030 6042 84

1046 3033207 2999208 301520

42 5666 8890 120

1449 216720

14 2822 4430 60

72

Blade 60, forged

60 XHD -12

POS P/N3 drums 4 drums

40 XHD -23

40 XHD -12

40 XHD -27

60 XHD -23

60 XHD -17

60 XHD -27Blade 60, long, l = 100 (NOT FOR UPPEST AND LOWEST DRUMS!)

60 XHD -23

60 XHD -12

60 XHD -17

Spring pin ( 1/ blade needed)Blade 40, axe, forged

40 XHD -12

Blade 60, oval, forged

40 XHD -17

40 XHD -17

Blade 40, forged

DESCRIPTION

40 XHD -23

Blade 40, oval, forged

Blade 40, long, l = 100 (NOT FOR UPPEST AND LOWEST DRUMS!)

Blade 60, axe, forged40 XHD -27

PCS

60 XHD -27

2 6

7

8

1

3

4

5

9

4-L-DSDHENG0215


4 DS / DH BEARING PROTECT FENDERS

Bearing Protect Fender, DS DH 3 -12 21 2156220 Bearing Protect Fender, DS DH 3 -17 2

Bearing Protect Fender, DS DH 3 -23 2Bearing Protect Fender, DS DH 4 - 12 2

1 2154320 Bearing Protect Fender, DS DH 4 - 17 2Bearing Protect Fender, DS DH 4 - 23 2Bearing Protect Fender, DS DH 4 - 27 2

2 2172250 Bearing Fender Support Plate, B 2 23 2172240 Bearing Fender Support Plate, A 2 24 9422 Hex socket bolt M16 x 30 5 55 9434 Washer, NORD-LOCK NL16 5 5

POS P/N4 drums

PCS

3 drumsDESCRIPTION

1

3

2

3

4

5

2

1

4-L-DSDHENG0215


5 DS / DH TOP SCREEN ASSEMBLY

3 drums 4 drums1 2268010 Blade TS16 STD D2 2271700 Blade TS16 AXE D

DH 3-12 108DH 3-17 162DH 4-17 216DSH 3-23 216DSH 4-23 288

1 2261320 Blade TS25 STD D2 2262900 Blade TS25 AXE D

DH 3-12 84DH 3-17 126DH 4-17 168DSH 3-23 162DSH 4-23 216

1 2259170 Blade TS35 STD D2 2271780 Blade TS35 AXE D

DH 3-12 60DH 3-17 90DH 4-17 120DSH 3-23 120DSH 4-23 160

2272250 Drum Shaft DS DH -12 TS (without blades) 3 42268090 Drum Shaft DS DH -17 TS (without blades) 3 42261830 Drum Shaft DS DH -23 TS (without blades) 3 4

4 2261770 Drum flange (2pcs / drum) 6 8


3

1 2

3

4

3

4

4-L-DSDHENG0215



DESCRIPTION

Screening Comb D3 / 12mm TS16 TS32 TS25 TS50DH 3-12 35 36 27 28DH 3-17 53 54 41 42DSH 3-23 71 72 53 54Screening Comb D3 / 16mm TS35DH 3-12 19DH 3-17 29DSH 3-23 39Screening Comb D4 / 12mm TS16 TS32 TS25 TS50DH 4-17 53 54 41 42DSH 4-23 71 72 53 54Screening Comb D4 / 16mm TS35DH 4-17 29DSH 4-23 39

P/NPOS PCS

1

2271970

2271750

2272230

2272560

1

4-L-DSDHENG0215



TS16 TS32 TS25 TS50 TS352271920 Spacing Element D -12 TS16 (for 12mm screening combs) 22271850 Spacing Element D -12 TS25 (for 12mm screening combs) 22272930 Spacing Element D -12 TS32 (for 2x12mm screening combs) 22272070 Spacing Element D -12 TS35 (for 16mm screening combs) 22272940 Spacing Element D -12 TS50 (for 2x12mm screening combs) 22272010 Spacing Element D -17 TS16 (for 12mm screening combs) 22271990 Spacing Element D -17 TS25 (for 12mm screening combs) 22271680 Spacing Element D -17 TS32 (for 2x12mm screening combs) 22271770 Spacing Element D -17 TS35 (for 16mm screening combs) 22269750 Spacing Element D -17 TS50 (for 2x12mm screening combs) 22272320 Spacing Element D -23 TS16 (for 12mm screening combs) 22272460 Spacing Element D -23 TS25 (for 12mm screening combs) 22272400 Spacing Element D -23 TS32 (for 2x12mm screening combs) 22272510 Spacing Element D -23 TS35 (for 16mm screening combs) 22272440 Spacing Element D -23 TS50 (for 2x12mm screening combs) 2


2

2

4-L-DSDHENG0215



TS16 TS32 TS25 TS50 TS352271860 Locking Plate D -12 TS (one-piece) 2 2 2 2 22272000 Locking Plate D -17 TS (pair) 2 2 2 2 22272350 Locking Plate D -23 TS (pair) 2 2 2 2 2

4 9350043 Bolt M16 x 80 (pcs. @ -12 / -17 / -23) 10/14/18 10/14/18 10/14/18 10/14/18 10/14/185 9350127 Washer ∅40mm (pcs. @ -12 / -17 / -23) 8/12/16 8/12/16 8/12/16 8/12/16 8/12/166 9907 Locking nut M16 (pcs. @ -12 / -17 / -23) 10/14/18 10/14/18 10/14/18 10/14/18 10/14/187 9350128 Washer ∅55mm (under middle bolt in -17 and -23 models) 2 2 2 2 2

3


34, 5, 6 7

4-L-DSDHENG0215


6 DS / DH BEARINGS

3 drums 4 drums1 2161130 Bearing Unit D 6 82 9330040 O-ring, D Bearing Unit 6 83 2156370 Sleeve D Axle 6 84 2161140 Gasket Plate D 6 85 9434 Washer, NORD-LOCK NL16 30 406 9422 Hex socket bolt M16 x 30 30 40

3 drums 4 drums1 2155080 Bearing Housing D 6 82 9330042 Seal Plate D 6 83 9407 Bearing 6 84 9330041 Seal, B1FUD 70 x 85 x 8 6 85 2159410 Bearing locking cover 6 86 9350084 Socket set screw M6 *25 6 87 9350085 Nut M6 6 88 9350077 Socket head plug R 1/8" 6 89 9850 Fitting, Grease line 6 8

POS

POS P/N

P/NPCS

PCS

DESCRIPTION

DESCRIPTION

5

4

2

3

1

8

6

7

Straight surface against bearing

9

4

1

6

5

3

2

Alsoo-ring #2is included

4-L-DSDHENG0215


7 DS POWER TRANSMISSION (setup 2)

9100040 ALLU Hydraulic Motor MAV 6309100041 ALLU Hydraulic Motor MAV 800

2 2160680 Motor Chain Wheel, AV z=153 9443 Locking plate4 9250001 Hex socket bolt M16 x 30, MAV hydraulic motor5 9340000 Motor Chain 37links + Connecting link

6 2158830 Motor Flange (incl. # 7,8,9,10)7 9613 Hex bolt M12 x 30 DIN 933 10.9 (motor flange)8 10005 Nordlock NL 129 9422 Hex socket bolt M16 x 30 DIN 912 (hydraulic motor)10 9434 Washer, NORD-LOCK NL16

11 9517 Drum Chain, 27links + Connector12 9909 Chain connecting link (included to chains)13 2156270 Chain Wheel Pair,D Drum z=1514 9350079 Retaing ring, Ø 68 x2,515 9350075 Parallel key, 20 x 12 , l = 85, DIN 6885B

1

DS 3-23, 4-17PCS

DS 3-12, 3-17, 4-12POS

1

55

DESCRIPTIONP/N

4

1

4

4 drums

43

32

4

4

1

3

3 drums

3

3

1

1

1

44

1

4

1

1

1

55

1

DS 4-23, 4-27

1

1

3

2

4

6,7,8,9,10

5

1112

13

14

15

4-L-DSDHENG0215


8 DH POWER TRANSMISSION (setup 2)

DH 3--12, -17, -23 - 12, -17 -23 -27

9100039 ALLU Hydraulic motor MAT 470 2 29100040 ALLU Hydraulic Motor MAV 630 29100041 ALLU Hydraulic Motor MAV 800 22160660 Motor Chain Wheel, AT z=15 2 22160680 Motor Chain Wheel, AV z=15 2 2

3 9490001 Locking plate 2 2 2 29613 Hex bolt M12 x 30, MAT hydraulic motor 2 2

9250001 Hex socket bolt M16 x 30, MAV hydraulic motor 2 25 9340000 Motor Chain 37links + Connecting link 2 2 2 2

6 2158830 Motor Flange (incl. # 7,8,9,10) 2 2 2 27 9613 Hex bolt M12 x 30 DIN 933 8.8 (motor flange) 5 5 5 58 10005 Nordlock NL 12 5 5 5 59 9422 Hex socket bolt M16 x 30 DIN 912 (hydraulic motor) 4 4 4 410 9434 Washer, NORD-LOCK NL16 4 4 4 4

11 9517 Drum Chain, 27links + Connector 4 6 6 612 9909 Chain connecting link (included to chains) 4 6 6 613 2156270 Chain Wheel Pair,D Drum z=15 6 8 8 814 9350079 Retaing ring, Ø 68 x2,5 6 8 8 815 9350075 Parallel key, 20 x 12 , l = 85, DIN 6885B 6 8 8 8

P/NPCS

DESCRIPTION DH 4-

1

POS

2

4

1

3

2

4

6,7,8,9,10

5

1112

13

14

15

4-L-DSDHENG0215


9 DS HYDRAULIC HOSE ASSEMBLY AND FITTINGS (setup 2)

9100040 ALLU Hydraulic Motor MAV 6309100041 ALLU Hydraulic Motor MAV 800

9140027 Hoses Assembly, DS -12 [1"], Include pos#2,3,4 1

9140028 Hoses Assembly, DS -17 [1"], Include pos#2,3,4 19140029 Hoses Assembly, DS -23 [1"], Include pos#2,3,4 19140030 Hoses Assembly, DS -27 [1"], Include pos#2,3,5 1

5 9140039 Fitting G3/8 - 6 ORFS 16 9140040 Bulkhead fitting G3/8 17 9140041 Fitting G1/4 - 6 ORFS 1

9140042 3/4" SAE 3000 psi flange halves flat MAT 29140043 1" SAE 3000 psi flange halves flat MAV 29140044 Fitting adjustable 90º 12 ORFS 29140045 Fitting adjustable 90º 16 ORFS 2

1

P/NPOS

8

9

DESCRIPTION PCS

1DS 4-23, 4-27

11

P/N DESCRIPTIONPCS

DS 3-12, 3-17, 4-12 DS 3-23, 4-17POS

2 31

4

5

8

6

7

9

4-L-DSDHENG0215


9 DH HYDRAULIC HOSE ASSEMBLY AND FITTINGS (setup 2)

-12, -17 -23, -279140023 Hoses Assembly, Hydraulic -12 [3/4"] (inc. pos# 2,3,4,5,6,7) 19140024 Hoses Assembly, Hydraulic -17 [3/4"] (inc. pos# 2,3,4,5,6,7) 19140025 Hoses Assembly, Hydraulic -23 [3/4"] (inc. pos# 2,3,4,5,6,7) 19140026 Hoses Assembly, Hydraulic -27 [1"] (inc. pos# 2,3,4,5,6,7) 19140042 3/4" SAE 3000 psi flange halves flat (inc. pos# 8,9,10) 49140043 1" SAE 3000 psi flange halves flat (inc. pos# 8,9,10) 4

9140053 O-ring 25 x 3,55 (MAT) 49140046 O-ring 32,5 x 3,55 (MAV) 49350099 Hex bolt M10x20 10.9 (MAT) 169350100 Hex bolt M10x25 10.9 (MAV) 16

11 9350015 Washer NL10 16 1612 9140049 Fitting G 1/4" - 6 ORFS - 6 ORFS 1 113 9140041 Fitting G 1/4" - 6 ORFS 1 114 9140039 Fitting G 3/8" - 6 ORFS 1 115 9140040 Bulkhead fitting G3/8 1 1

POS P/N

1

-12, -17, -23DESCRIPTION

PCSDH 3 DH 4

8

9

10

1

111

111

16

4

4

16

75

8

2 6

1 (incl. All hoses)

3 4 5 7

9

10,11

12

15

14

13

4-L-DSDHENG0215


10 DS / DH POWER CONTROL VALVE

12, 17 23 12 17,23,27

DS5000132 Power Control Valve DPV 160, (630 cc) 1 15000133 Power Control Valve DPV 200, (800 cc) 1 12158371 Flow limiter 10,6 2 22158377 Flow limiter 11,8 2 2

3 9120062 Fitting G1 - 16 ORFS 2 2 2 24 9120063 Plug G1 2 2 2 25 9120002 Flow control valve 2 2 2 26 9120064 Pressure relief valve D 2 2 2 2

DH 3--09, -12, -17 12, 17 23 27

DH5000134 Power Control Valve DPV 235, (2 * 470 cc) 1 1

1 5000135 Power Control Valve DPV 315, (2 * 630 cc) 15000136 Power Control Valve DPV 400, (2 * 800 cc) 12158378 Flow limiter 12,8 2 22158379 Flow limiter 14,9 22158370 Flow limiter 16,5 2

3 9120061 Fitting G1 - 12 ORFS 4 49120062 Fitting G1 - 16 ORFS 4 4

4 9120063 Plug G1 2 2 2 25 9120002 Flow control valve 2 2 2 26 9120064 Pressure relief valve D 2 2 2 2

POS

DS 4-DS 3-

PCS

POS P/N

DH 4-DESCRIPTIONPCS

2

DESCRIPTION

2

1

P/N

1

2

4

5

3

6

4-L-DSDHENG0215


11 DS / DH FRAME

3 drums 4 drums1 2153760 Cover, D Service 2 2

2 9350048 Hex screw M8 x 16 DIN 933 8.8 28 283 9350047 Nordlock NL 8 28 284 2156430 Cover, D Power Valve 1 1

59613

Hex bolt M12 x 30 DIN 933 8.8 (Power Control Valve Fastening) 2 2

6 10005 Nordlock NL 12 (Power Control Valve Fastening) 2 27 2153750 Cover, DS/DH Motor 2 2

2155620 Rear plate DS/DH 3 2 2154640 Rear plate DS/DH 4 22156000 CoverChain Box 2 2154900 CoverChain Box 2

10 9425 Hex socket bolt M16x 45 DIN 912 16 2011 9350081 Washer M16 DIN 125 16 2012 9907 Nyloc M16 16 2013 9350056 Hex socket bolt M12 x 20 DIN 912 8.8 17 2114 10005 Nordlock NL 12 17 2115 9350087 Water outlet 2 216 2155780 Cover, D Front 1 117 2172170 Cover, DS/DH inner frame 1 1

9

8

PCSDESCRIPTIONPOS P/N

4

7

23

8

15

123

23

56

101112

123

1314

Left side

7

8

9

9

16

17

4-L-DSDHENG0215


12 DS / DH GREASE LINES

POS P/N DESCRIPTION

3 drum 4 drum1 5000180 Grease Hose Assembly, Include pos # 9,10 2

5000181 Grease Hose Assembly, Include pos # 9,10 22 2154610 Grease Nipple Plate 2 23 10005 Nordlock NL 12 4 44 9350013 Hex bolt M12 x 40 DIN 912 4 45 9350077 Socket head plug R 1/8" 26 9449 Grease nipple, straight, R 1/8" 6 87 9845 Elbow fitting 90º 6 88 9850 Fitting, Grease line 6 8

PCS

9

72

5

3

4

6

8

10

4-L-DSDHENG0215


13 DS / DH ADAPTERS & BASIC PLATES

1 500015650001575000158

2 5000159

5000145500014650001475000148500014950001505000151

1 500015250001535000154

2 5000155

500013850001395000140500014150001425000143500014493500829350083935010493501052156680215080021633102164200

Bushing DS

Mounting Bracket DH VOLVO -12/-17Mounting Bracket DH VOLVO -23/-27

Bushing DH, LOW

Basic Plate 1 Plate, DS Loader -23/-27

Mounting Bracket DS VOLVO -23/-27

Mounting Bracket DS VOLVO XL -23/-27Mounting Bracket DS KRUPP 1000/RAMMER -12/-17Mounting Bracket DS MONTABERT BRV32/RAMMER -12/-17Mounting Bracket DS VOLVO -12/-17

Mounting Bracket DS 10 -12/-17Mounting Bracket DS 20-30 -12/-17

Basic Plate Pair, DS Loader -23/-27

Basic Plate, DS Excavator, -12/-17

DESCRIPTION

Basic Plate, DS Loader -12/-17

POS P/N

Hex bolt M20 x 130, DS

Basic Plate 1 Plate, DH Loader -23/-27Basic Plate Pair, DH Loader -23/-27

Mounting Bracket DH 10 -12/-17

Basic Plate, DH Excavator, -12/-17Basic Plate, DH Loader -12/-17

Hex bolt M24 x 130, DH

Hex bolt M24 x 140, DHHex bolt M20 x 140, DS

3

Bushing DHBushing DS, LOW

4

Mounting Bracket DH 20-30 -12/-17Mounting Bracket DH VOLVO XL -23/-27Mounting Bracket DH MONTABERT BRV32/RAMMER -12/-17Mounting Bracket DH KRUPP 1000/RAMMER -12/-17

1

2

4

3

4-L-DSDHENG0215


14 DS / DH EXTRA SIDES (OPTION)

5000127 Extra Side, D -125000128 Extra Side, D -175000129 Extra Side, D -23

1 5000130 Extra Side, D -275000200 XXL Extra Side DS/DH -235000201 XXL Extra Side DS/DH -27

POS P/N DESCRIPTION

1

4-L-DSDHENG0215


15 DRAIN LINE ELIMINATOR (OPTION)

1 9190006 Drain line eliminator2 9140040 Bulkhead fitting G3/83 9120010 Breather G3/84 9120070 Accumulator (incl. # 5,6,7)5 9120004 Seal usit R1/2"6 9120005 Union fitting G3/8"-G1/2"7 9120006 Seal usit R3/8"8 9140039 Fitting G 3/8" - 6 ORFS9 9120068 Relief valve10 9120069 Check valve

POS P/N DESCRIPTION

1

2

54

10

9

8

3

6 7

4-L-DSDHENG0215


16 DRAIN LINE RELIEF VALVE D (OPTION)

1 5000226 Drain line relief valve D

POS P/N DESCRIPTION

4-L-DSDHENG0215


17 DIRECTIONAL VALVE (OPTION)

1 5000230 Directional valve D

POS P/N DESCRIPTION

4-L-DSDHENG0215

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