SPACe 2018Changing Perspectives8th March 2018 - Wilrijk

www.pcs7.comUnrestricted © Siemens AG 2018

New Perspectives throughSoftware Innovation

SPACE Edition 2018

Siemens with comprehensive and seamless integratedDigital Enterprise portfolio for process plants

SIMIT

COMOS

COMOS Walkinside

SIMATIC PCS 7 XHQ Operations Intelligence

COMOS MRO

SPACE Edition 2018

PCS 7 Innovations Highlights

SIMATIC PCS 7evolutionProven in use forover 20 years

2003 2007 2011 2014 2016

• FlexibleRedundancy

• Safety Matrix• Batch• Web OS• RouteControl• Plant Asset

Management

• MultiuserEngineering

• Advanced ProcessLibrary

• Alarm Management• Advanced Process

Control• PA / FF

Redundancy• Open PCS 7• TeleControl

• SIMATIC PCS 7CPU 410

• Digital Plant @PCS 7

• ImprovedEngineeringEfficiency

• PROFINET• Integration of

Switchgear• Scalable Archiving

and Reporting• Windows 7 / Server

2008• PowerControl

V6

V8.0

V7

• Selective Download• Type Change

Online• Support of different

library versions• SIMIT Simulation

Framework• Advanced Process

Graphics• ConMon Function

Blocks• Model Predictive

Control 10x10• SEC Online

Upgrade• SIMATIC ET 200SP• Increased quantity

structure• Integration of

Comfort Panels

V8.1• Logic Matrix• SFC Calculations• Windows 7/10• Windows Server

2012• Customization of

OS• Management

Console• WinCC WebUX• Measuring point

browser• Trend configuration• Tags Group View• Configuration dialog

for Web Publishing• Load Management• TeleControl /

RTU3030• PowerControl

improvements• Library

improvements• SIMATIC PDM V9.0

V8.2

Continuousinnovations

2017

• Redundant PROFINET• CiR with PROFINET• Updated AS-410• PROFINET Y-Switch• ET 200SP HA• CFU PA Edition• PROFINET Topology

Views• Release of AS 410E• Release of Simatic SIS

Compact• Windows 7/10• Windows Server 2012• Integration of Alarm

Rationalization Data• Management Console• Measuring point browser• Trend configuration• Scalable Faceplates• SIMATIC Batch Top

Down RecipeDevelopment

• Technological List Editor• PA Accelerator Released• Library improvements• SIMATIC PDM V9.1• SIMATIC SIMIT V9.1

V9.0

SPACE Edition 2018

Maintenance

Flexible Production

Ease of use

Plant Transparency Advanced Process Control

Time-to-market

Energy Efficiency

Remote Access

Manage Obsolescence

Alarm Management Diagnostics

PriorityIT Security Process Safety

Standardization

Operational Efficiency

Integrated Automation

ScalabilityEngineering efficiency

Fault tolerance

RobustnessAsset Management

Security

Cost Optimization

Availability

Mobility

Virtualization

Remote Operation

Market RequirementsBasis for innovations of PCS 7

= Major Changes

SPACE Edition 2018

The Big Picture –Microsoft Windows and SIMATIC PCS 7 Lifecycle

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Windows Server 2012

64 bitWindows 8.1

64 bitWindows 8

64 bit

32 bit

Windows Server 2008 R2

32/64 bit

Windows Server 2008

Windows 7 Ultimate

32 bitWindows Vista Ultimate

32 bit

32 bit

Windows Server 2003 R2

Windows Server 2003

Windows XP Professional

32 bitWindows 2000 Server

Windows 10 Enterprise LTSB 2016

Windows 2000 Professional

32 bit

Windows NT Server

32 bitWindows NT Workstation

PCS 7 V???

Windows Server 2012 R2

32 bit

64 bit

PCS 7 V9.xV8.2V8.1.1V8.1

PCS 7 V8.x ??

PCS 7 V7.x (10 years)

PCS 7 V6.x (10 years)

PCS 7 V5.x (10 years)

PCS 7 V4.x (ca. 10 years)

Future Windows Versions depending on Microsoft Strategy / Development

64 bitWindows Server 2016

64 bit

PCS 7 V???

64 bitWindows 10 Enterprise LTSB 2015

64 bit

32 bit

Information based on:http://support.microsoft.com/en-us/lifecycle/search

SPACE Edition 2018

Digitalization in the engineering processEfficient Top-Down Engineering

• Keep the overview and recognize errors early• Consistent and sound documentation at any time• Shorten commissioning times

Features

Key Benefits

• Top-Down Engineering• Starting from COMOS Plant Design• Modelling of the plant in a technological hierarchy• Graphical Engineering via CFC, SFC and Safety Matrix• Process object oriented library concept• Simulation embedded in engineering workflow

• Collaborative Engineering• Multi-User and Multi-Project Engineering• Bulk engineering

• Online Engineering• Implement changes in the running plant• Easy upgrading without the need to adjust the engineering

SPACE Edition 2018

Human Centric DesignThe new preferred way of designing your DCS

ƒ Task related designƒ Compact demonstration on overview screenƒ Intuitive demonstration of current plant situationƒ Short reaction timesƒ Active operation of the plant in working ranges

in contrast to reactive operation after alarms

Visualization objects for overview screen

Spider diagram for KPIdisplay

Trend Display with bargraphics and gradientHorizontal and vertical bar display Profil demonstration and

pattern detection

SPACE Edition 2018

Efficient Plant Operation withHigh-performance Alarm System

ƒ Efficient Alarm Management according tointernational Standards

ƒ Operator support in terms of abnormal process situations

White Paper Alarm Management – ISA 18.2

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator StationAlarm help procedure

• Alarm Help Procedure instead of Alarm Info Textas an optional setting

• Can be seen as an alarm response manual• Displays alarm rationalization-related information

to assist operators in their response to alarms• Urgency• Probable cause• Expected corrective action responses• Consequence of inaction

• The operator is just a mouse click away fromthe comprehensive guidance related to the alarm

• Avoids wasted time, spent in an upset conditionsearching on an external alarm information source

Features

Key Benefits

SPACE Edition 2018

SIMATIC PCS 7 V9 Advanced Process Library –Operator Online Help

• Operator Online Help at runtime• Extended Note view with buttons

to call up documents (e.g. SOP)

Features

• Operator help “out of the box”, available via faceplate• Support of operator tasks with specific documents• Easy engineering

Key Benefits

1

2

SPACE Edition 2018

100%

200%

50%

APL OS featuresSizable Faceplates from 50% to 200%

SPACE Edition 2018

Scalable Vector Graphics (SVG) inside theGraphics Designer

No quality loss during enlarging

Is completely flexible

SPACE Edition 2018

4 trend groups can be displayed simultaneously in full screen.

1 2

3 4

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator StationCustomization improvements

• Include authorization level settings in button setconfiguration

• Easy and central configuration of customized authorizationlevels

• This configurations remain unaffected from systemupgrades

Features

Key Benefits

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Advanced Process LibraryMeasuring Point Browser improvements

• Better representation of status groups⇓ Easier navigation

• Status selection “interlocked after trip”⇓ Important information for a typical operator situation

• Open faceplate via double click directly from list⇓ Simple navigation allows fast operator reaction

Features

1

2

3

1

2

3

SPACE Edition 2018

SIMATIC PCS 7 V9.0 – SIMATIC Logon V1.6 –Two factor authentication (2FA) – Runtime

1. Put smartcard into reader 2. Enter PIN 3. Success – User has logged in

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator StationWeb Client Enhancements

• The PCS 7 OS Web Client indicates unacknowledgedalarms with an audible signal

• Same horn configuration possibilities as for standard OSClients

• Web Client support for Batch OS Controls

• Seamless integration of Batch OS Controls in HMI processscreens via web interface

• Increase operator attention in terms of unacknowledgedalarms

Features

Key Benefits

SIMATIC PCS 7Web Clients

Local OS Clients

PCS 7Web Server

OS Server

Audible alarm indication

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator StationOPC UA support

• OPC UA Server (Data Access, Historical Access, Alarms & Conditions)

• OPC UA Client for data access as WinCC channel• Support of OPC UA in PCS 7

• Efficient integration of 3rd party systems via standardinterface

• Secure-by-default due to secure data exchange, whichuses advanced handling of certifications and supportsauthentication

Features

Key Benefits

PCS 7 OS/OpenOS/PH

UA Historical AccessHistorical Data

e.g.MES to exchangeproduction data

e.g.Historian

e.g.Historian or central

alarm system

e.g. 3rd partycontroller

UA Data Access UA Historical AccessAlarms & Events

OPC UA server

OPC UA client

UA Data Access

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry LibraryNew 8x4 Interlock Function Block

• Minimized std. view for fast overview• Temporary bypass for limited time• Retriggering of temporary bypass• Temporary bypasses can be

overwritten with permanent bypasses• Output bypass by operator• Structure of the interlock can be

changed online (e.g. duringcommissioning)

• On/off delay for output• “First Cause“ Recognition

Features

12

1

2

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry LibraryNew 8x4 Interlock Function Block

1

2

3

4

Interlock 8x4∇ 8 Groups in 4 Stages

Description LogicX_YX = StageY = Group

Group 1

A

A

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry LibraryDigital Voting Block

• Up to 8 Inputs• Maximum Vote Mode = 4oo8• Voting for availability or safety• Bypass function for inputs and output• “Bad Vote” is being alarmed• Selectable output delay for

• On• Off• State change

Features► PCS 7 Load

Management

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry LibraryCommunication with S7-1500 for integration of package units

• Communication S7-400 single/red∇ S7-1500 viaplant bus

• Integrated communication monitoring• Simulation of single values• Sub-Value in case of communication loss• Standard function blocks for PCS 7 and TIA Portal

• Easy way of establishing monitored communicationbetween PCS 7 & S7-1500

• PCS 7 conformal engineering• Predefined function blocks for TIA Portal engineering

Features

Key Benefits

PCS 7 + S7-410 Tia Portal + S7-1500

SPACE Edition 2018

SIMATIC PCS 7 V9.0 – SIMATIC Management Console (SMMC)Inventory data export in data format for iBase import

• Inventory data exported in xml format• Data file can imported directly into service platform

database iBase

• Improved serviceability by more efficient transfer of plantinventory to Customer Support database

• Minimize data adaptation and additional tools for capturingsystem components

Features

Key Benefits

iBaseSMMC XML

SPACE Edition 2018

SIMATIC PCS 7 V9.0 – SIMATIC Management Console

• Extended inventory data for PROFINET devices• Shows components not configured in ES• Applies to new

SIMATIC ET 200SP HA and SIMATIC CFU• Inventory Data can be transferred to iBase via XML File

iBaseSMMC

• Improved HW inventory status overview• Improved serviceability

XML

Features

Key Benefits

SPACE Edition 2018

Recipe LifeCycle Mgt

SIMATIC PCS 7 V9.0 - SIMATIC BATCH

• Equipment Type Integration• Import of master recipes in BatchML format• Equipment Phase Types can address one

or several Equipment Modules• Equipment Phase Types be used additionally

to SFC-Types

• Separation of procedural recipe objectsand equipment model

• Flexibility in recipe engineering• Centralized recipe creation in external recipe systems

Features

Key Benefits

BatchMLImport Generic Recipe

Equipment Phase Type

CM CM CM

Equipment Phase Type

CM CM CM CM CM CM

Equipment Module Type Equipment Module Equipment Module

SPACE Edition 2018

SIMATIC PCS 7 V9 – Technological list editor –New generation of list engineering of Control Modules

Key BenefitsControl Module based fast track engineeringin lists with change management• Engineering of parameters, signals and messages• Export and Import to MSExcel

• Reduction of bulk engineering errors by integrated type instanceconcept with difference view

• MS Excel engineering requires no system specific skills• Export of CM based engineering data without customized tools,

based on standard functionality for customers alarm data base,as-is documentation etc.

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Maintenance Station

Features• MS in flat hierarchy of SIMATIC PCS 7• New filter criteria for exports functions• Cyclic export functions for ident data and device status• Cyclic export functions for device parameter and condition data• Central reset function for diagnostic conditions• Display signal names on signal module channels• New possibilities in engineering

• Condition monitoring functions in segment pictures• Screen structures in the levels “IPC/PC” and “networks”

Benefits• Better support for commissioning and service management• Support for Industrie 4.0 functions (big data)

3x cyclic1x manual

newfilter criteria

new information fromSIMATIC PDM

SPACE Edition 2018

SITRANS LibraryPCS 7 Add-on

Acyclic reading ofparameters (unit,scaling, limits etc.)

Device-specificcommands, such asdosage withoutadditional hardware

All process values andsecondary variables(HART, PROFIBUS PA)in one faceplate

Download

SPACE Edition 2018

SIMIT 9.1SIEMENS field device models for SIMIT

• Specific field device models• 11 models will be available in the first step• Continuous update via SIOS

• Higher engineering quality by enabling early detection oferrors and more comprehensive automation checks

• Faster commissioning including specific field devicefunctions tested early w/o final hardware

Features

Key Benefits

SPACE Edition 2018

SIMATIC PDM V9.1 – Improved Device Management & FDI

Bulk operation withparallel communication

New functions for commissioning andservice project specific write protectionmarking “loop check ready”

• Bulk operation with parallel communication for• Up- and download of device parameters• Diagnostic update• Ex- and import functions• Selective parameter transfer

• FDI host (step 1)• Central service station with remote access

to PROFINET networks• New functions for commissioning and service

independent from device type and manufacturer

• Effective device management• Faster commissioning processes for field devices• Up to date for the new device integration technology

Features

Key Benefits

New Perspectives throughHardware Innovation

SPACE Edition 2018

Architecture – VirtualizationBasic principles remain the same

Released functions with PCS 7 V9.0ƒ OS-, Batch-, RouteControl-Clientsƒ Options like SFC-Visualization, PCS 7 Web Server, OpenPCS 7/OS Client, WinCC

Data Monitor, PCS 7 Terminal server

ƒ CP 1623 for communication with AS 400F/FH with “soft net redundancy”

Project specific approvalƒ All Servers (OS, Batch, RouteControl)ƒ Engineering Systemƒ OS Single-Station

Version: VMware ESXi V5One virtualization cluster limited to One Security Cell

SPACE Edition 2018

IPC Feature Overview

Rack Rack Box Microbox

Models IPC 547G IPC 647D / 847D IPC 627D / 677D IPC 427E / 477E

Performance Intel® XEON / Core™ i7 / i5 (6. Gen.)Main Memory up to 64GBSSD up to 480GB (eMLC)HDD up to 2TB

Intel® XEON / Core™ i5 / i3 (4. Gen.)Main Memory up to 32 GB / SSD up to480GB (eMLC) / HDD up to 1TB

Intel® XEON / Core™ i3 (4. Gen.)Main Memory up to 32 GB (8GB pre-installed) / HDD 250GB, / SSD 240GB(eMLC) or 2x 320GB (RAID1)

Intel® Core™ i5 (6.Gen.)Main Memory up to 32 GB (4GB pre-installed) / 320GB HDD or 240GBSSD (eMLC)

Availability &Robustness SSD

Onboard RAID1 HDD + Hot SpareRedundant Power Supply

ECC RAM optionSSD / Onboard RAID1 HDD + HotSpare / HW RAID 1/5 with SAS HDD /Redundant Power Supply withdiagnosis

ECC RAM optionSSDOnboard RAID1Panel LED Backlight with 80.000hMTBF

SSDPanel LED Backlight with 80.000hMTBF

Flexibility 2x Multi-Screen onboardUSB 3.0, DP2x Gbit Ethernet onboard5x PCI-Express2x PCI

2x Multi-Screen onboardUSB 3.0, DP2x Gbit Ethernet onboard2x PCIe + 2x PCI or 4x PCIe (647D)8x PCIe, 3x PCI (847D)

2x Multi-Screen onboardUSB 3.0, DP2x Gbit Ethernet onboard1x PCIe + 1x PCI677: 22“ Touch Widescreen 1920x1080

2x Multi-Screen onboardUSB 3.0, DP3x Gbit Ethernet

477: 22“ Touch Widescreen 1920x1080

Operating System Windows 10 IoT Enterprise 2015 LTSBWindows Server 2012

Windows 10 IoT Enterprise 2015LTSB / Windows Server 2012

Windows 10 IoT Enterprise 2015 LTSBWindows 7 Ultimate 32bit for BOX RTX

Windows 10 IoT Enterprise 2015LTSB

Life Cycle approx. 1,5 - 2 Years Innovation Cycle2-3 Years Active Sales Time3 Years Spare Part & Repair

approx. 3 Years Innovation Cycle / 5-6 Years Active Marketing Time / 5 Years Spare Part & Repair

SPACE Edition 2018

Digitalization influences all dimensions and componentsin Process Automation, Communication is key

EnterpriseMES/ERPIntegration

Engineering• Eliminate

(electronic) paper• Digital Twin• Simulation

MaintenanceAsset management

Services, CloudMindSphere,SinalyticsOperation

Situationalawareness Server

Virtualization

Network• Speed• Reliability• Flexibility• Standards

ControllerImprove communication

I/O• Late HW binding• Plug & Produce

InstrumentationSmart devices,self diagnostics

SPACE Edition 2018

SIMATIC CPU 410 –Process Automation controller

Key Benefits• “Pay what you use”: No “Pre-Payment” for reserve capacity• Simplified spare management• Non-Stop Operation (Type Change in Run)• Investment protection via coexistence of PROFIBUS

and PROFINET

Main features• One CPU for all automation tasks (including H and F)• Individual dimensioning via SEC in steps of 100 PO’s

• Even at runtime!• No risk to decide the wrong size at planning phase

• One spare part• 100% compatibility for existing PCS 7 applications• High Robustness

• Conformal Coating• Enhanced temperature range (0 ... 70°C)• Integrated load memory

SPACE Edition 2018

SIMATIC CPU 410 –New Firmware Version 8.2

New Memory Concept• Non-volatile Load Memory

• No hardware change (CPU 410-5H V8.0 is still prepared)• Long time storage without battery (like flash card)• Compatible with work memory storage by battery

Other features• 2 Step firmware update (reduce downtime of the CPUs)

PROFINET IO• Redundant PROFINET IO Configuration (R1)• System Redundancy (S2)• Configuration in Run for H-system (H-CiR)• Configuration in Run for Single System (CiR)• Sequence of Events (SoE) with PROFINET IO

• Syslog support for Security Incident Event Management (SIEM) systems• Unique Field Interface Security

• Additional protection for PROFIBUS-DP and PROFINET IO interfaces

New Security features

V8.2

Ready for the future

SPACE Edition 2018

CPU 410 V8.2 –New Memory Concept

Volatilesystemmemory

Non-volatile

loadmemory

Volatilework

memory

• Each download will be automatically storedin the non-volatile load memory (FLASH)

• Lost dataAll dynamic data, like diagnostic buffer,memory bits, counter, time, timer, securityevent buffer, operation time counter, cur-rent process image and the current valuesof the data blocks

• PCS 7 read back from ES stores actualvalues of the selected data blocks alsointo the non-volatile load memory

CPU 410 V8.1

Volatilesystemmemory

Volatilework

memory

CPU 410 V8.2

Volatileload

memory

Builtnew

Using backup battery is possible,all memories maintains their data in this case

by FW update

SPACE Edition 2018

PCS 7 410 Entry Level

SPACE Edition 2018

SIMATIC PCS 7 CPU 410E –Provide 410 advantages for small PCS 7 applications

Differences 410-5H 410EProcess Objects 100 ... 2 k+

(2600)200

Work memory (Code/Data) 32 Mbyte 4 MbyteProcess area DP: 6 kbyte

PN: 8 kbyteDP: 1,536bytePN: 1,536byte

Key Benefits

FeaturesFlexible• Standard-, High Availability and Failsafe applications• Identical hardware as the CPU 410-5H

Robust• Conformal Coating• 70°CSecure invest• One PROFIBUS and two Profinet-Interfaces• Innovations via updating the firmware

Limitations• Fixed Limitation: 200 PO• Down scaling according to the level of the actual 412H/414H

• Memory• IO data per interface

• Provide 410 advantages in small, dedicated applicationsat a price comparable to todays 412H/414H

Equal 410-5H/410ELoad Memory (internal, non-volantile)

48 Mbyte

Bit operation, typ. 7.5 nsAddress area/Process image 16 Kbyte

Communication Connections 120DP slaves/PN devices 96/250

No. of tasks 9 tasks (10 ms ... >5 s)Functionality Equal (V8.2)

SPACE Edition 2018

SIMATIC SIS compact

SIMATIC SIS compact is designed as a dedicated SIS (SafetyInstrumented System) logic solver based on SIMATIC S7-400 and theSIMATIC Safety Integrated product portfolio.

SIMATIC SIS compact is streamlined in its functionality and pricestructure to meet the requirements of the very price sensitive market ofsmall to mid-size safety applications like BMS (Burner ManagementSystems).

SPACE Edition 2018

SIMATIC SIS compactEngineering Packages

ES Single Station SIS (AS/OS: PO 250)- APL Support

- no SFC

- no Batch & Route Control

- Upgrade with PCS 7 PO Licences

AS Engineering Package SIS (PO unlim.)- APL Support

- no SFC

- no Batch & Route Control

SPACE Edition 2018

SIMATIC SIS compact basic pack for small size configurations

Industrial Ethernet, plant bus

SIS ES

SIS compact Single

ET 200M,standard andF modules

Zone 1ET 200iSP

MODBUS/TCP

SIMATIC SIS Basic Package - Single

- AS Engineering Package SIS V9.0 (PO unlim.)

- S7 F Systems V6.2

- S7 CPU410 SIS Bundle – Single

- PCS 7 RUNTIME LICENSE AS (PO 100)

- License SIMATIC MODBUS/TCP PN-CPU Single

New Perspectives throughNetwork Innovation

SPACE Edition 2018

PROFINETFlexible Architectures to meet your requirements

PROFINET Blueprints – Scalable from low cost to high end

Flexibility

Significant Reduction of wiring

Increased flexibility(e.g. for plant expansions)

Availability

Entry

Main Stream

High End

Upscaling Configuration

Upscaling Configuration

Upscaling Configuration

SPACE Edition 2018

PROFINETInvestment protection

PROFINET

Proxy

PROFIBUS-DP PROFIBUS-PA HART

Proxy Proxy

IE/PB-Link PN IO CFU PA

Controller

PROFIBUS-DP

HART Moduleof ET 200SP HA

PROFINET and PROFIBUS can be used at the same time on the Controller

Integration of existing field-busesand installed bases

Allows step-by-step change fromPROFIBUS to PROFINET

Availability

SPACE Edition 2018

PROFINETHighest availability on demand

DescriptionSymbol

Highest availability

No additional HWnecessary

Scalabilityof redundancy

1 Per CPU410-5H PROFINET interface; 2 Release of up to 256 Devices planned

Electrical Ring Redundancy• Combinable with System Redundancy• Max 50x Devices; re-configuration time up to 200ms• Note: All Devices in the Ring have to support MRP

Configuration in Run (CiR)

Redundant PROFINET Configuration (R1)• Up to 64x Devices2 with Redundant

and Single PROFINET Interface1

• Note: All Devices have to support R1 or S2 by using Y-Switch

No System Redundancy• Up to 250x Devices with Single PROFINET Interface1

Single PN Configuration with System Redundancy (S2)• Up to 250x Devices with Single PROFINET Interface1

• Note: All Devices have to support S2

= + +

CPU 410-5H, red.

Single Device (S2)

CPU 410-5H

Single Device

CPU 410-5H, red.

Single Device (S2)

Red. Device (R1)

Y-Switch

Single Device

CPU 410-5H

SPACE Edition 2018

PROFINETIO devices for fieldbus integration

Page 50

IE/PB-Link PN IO

IE/PB LINK PN IOwith additional BusAdapter (alternative)

IE/PB LINK PN IOwithout additional BusAdapter

SPACE Edition 2018

PROFINETIO devices for drives

Page 51

SINAMICSSIMOCODE pro V PN

S2 with:- S120, S150- G130, G150

SPACE Edition 2018

PCS 7 modular IO devicesET 200M and ET 200SP

Page 52

ET 200M ET 200SP

SPACE Edition 2018

PROFINETIO devices for network coupling

Page 53

PN/PN coupler

SIMATIC ET 200SP HA

SIMATIC CFU

SIMATIC CPU 410 E

PROFINET

Software Highlights

SPACE Edition 2018

PCS 7 – Modular IO devicesET 200SP HA

I/O Module as of PCS 7 V9• AI 16xI 2-wire HART• AI 16xTC/8xRTD 2-/3-/4-wire• AI-DI16/DO16x24VDC (configurable I/O)• AO 8xI HART• DI 16x24VDC• DI 16xNAMUR• DI 8x230VAC• DI 8x24…125VDC• DO 16x24VDC/0.5A• RO 4x120VDC-230VAC/5A

ET 200SP HA ET 200SP HA red.

SPACE Edition 2018

SIMATIC ET 200SP HASystem Structure

Carriermodule IMCarriermodule IM

InterfacemoduleInterfacemodule

BusAdapterBusAdapter Carriermodule EMCarriermodule EM

TerminalblockTerminalblock

ServermoduleServermodule

I/OmodulesI/Omodules

SPACE Edition 2018

SIMATIC ET 200SP HAExchangable BusAdapters

BA 2x RJ45

Universal bus connections with exchangeable BusAdapters

BA 2x FC BA 2x LC BA SCRJ/FCBA SCRJ/RJ45BA LC/RJ45BA LC/FC

SPACE Edition 2018

SIMATIC ET 200SP HAI/O Redundancy

Red. Terminalblock

Solution with the ET 200SP HAI/O redundancy to date

MTA

SPACE Edition 2018

SIMATIC ET 200SP HAPotential Groups

HW ConfigStructure

SPACE Edition 2018

SIMATIC ET 200SP HAParameter assignment for the I/O modules

Parameter assignment for the IO modules• Insert the ET 200 station• Plug I/O modules

ET 200 station• Object properties/parameters

Configuration of all 16 channels in one stepor channel-specific

Each channel is configured separately

Engineering System (HW Config)⇓ ET 200M

Engineering System (HW Config)⇓ ET 200SP HA

SPACE Edition 2018

SIMATIC ET 200SP HAHART with ET 200M to date

27.03.2018Seite 62One FbAnIn for each HART variable

HW Config CFC – channel driver for multiHART

SPACE Edition 2018

A standardized cabinet design is the basis forleveraging the advantages of ET 200SP HA

Cabinet withH-System andET 200SP HA

Cabinet withET 200SP HA

Cabinet with 40ET 200SP HA

modules

SPACE Edition 2018

SIMATIC ET 200SP HAMore I/O’s per cabinet (Cabinet size: 800x2000x400(800))

Single I/O signals:• 520 single I/O’s per side (max. I/O’s bottom cabling)* vs. 320 w/ ET 200M• 1040 single I/O’s per cabinet (max. I/O’s bottom cabling)* vs. 640 with ET 200M

Direct connection from field cable to I/O module without termination ormarshalling in between

*max. 26 cables (20 pairs)⇓ 520 I/O’s per side or 1040 I/O’s per cabinet

Redundant I/O signals:• 400 red I/O’s per side vs. 160 w/ET 200M• 800 red I/O’s per cabinet vs. 320 w/ET 200M

SIMATIC ET 200SP HA

SIMATIC CFU

SIMATIC CPU 410 E

PROFINET

Software Highlights

SPACE Edition 2018

Field

SIMATIC Compact Field Unit (CFU)Digitalization offers tremendous change to distributed IO

Greatly reduced footprint

Increased flexibility and lower overhead

Shorter project implementation times

Central IOsFixed standard IOsCustom cabinets

⇓ Distributed IOs⇓ Configurable I/Os⇓ Standard IO enclosures

Central control room

FieldJunction box (JB)

Field devices

e.g. MTA

e.g. ET 200M

Variety of multi-conductor cables

Traditional I/O(e.g. HART)

PROFIBUS DP

…JB JB JB JBJB

I/O and marshalling cabinet

…CFU CFU CFU CFUCFU

PROFINET

Configurable I/O(AI/AO HART, DI/DO)

PROFIBUS PA

Junction box (JB)

SPACE Edition 2018

SIMATIC Compact Field UnitPROFIBUS-PA

1) Approved by the PROFIBUS/PROFINET International

Advantages of conventional IOs and digital bus• 8x stubs for PROFIBUS-PA• 8x digital input/output (user configurable)

Plug & Produce• Automatic addressing of the PA field devices• System-aided identification and PA devices via standardized PA profile1)

Interchangeable

BusAdapter

SPACE Edition 2018

SIMATIC Compact Field UnitStandard cabinet with up to 48 x I/O or 96 I/Os

Standard enclosure can still be used for customization

120/230 V voltage supply(pre-wiring in CFU optional)

Fuses for individual protection ofCFUs

PROFINET switch(pre-wiring in CFU optional)

Water sensor

Space for other components

Prefabricated and pre-wired cabinets

"Out of the Box"

SPACE Edition 2018

SIMATIC Compact Field UnitPROFIBUS-PA

DP/PA Link

AFD AFD

PA line or

Ring redundancy CFU CFU

Line or ring redundancy (MRP)

No trunk, only spurs

PA connection viaPROFIBUS DP

PA connection viaPROFINET

Flexible topology (line or ring)without additional hardware

SPACE Edition 2018

SIMATIC Compact Field Unit – PAUse Cases

Address conflicts can always be prevented using automatic addressing

Use case 1Commissioning

1| Automatic addressing of field devices

Use case 3Maintenance(device replacement)

1| Replace a faulty field device2| Automatic addressing

Use case 2Expansion(Add new PA field device)

1| Add new field device2| Automatic addressing

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SPACE Edition 2018

SIMATIC Compact Field Unit – PAUse Cases

Device management independent of HW (PROFIBUS PA) using integrated storage of all PA profiles

Use case 1 –"Top-down engineering"Pre-configured spur with PA profile and TAG

1| Verification of configured profile with device profile

Use case 3 –"Device replacement"Guided exchange of device

Use case 2 –"Bottom-up engineering and plug & produce"Automatic device identification and activation

2| Automatic IO addressing for data exchange3| Start of communication, alarm new device

2| Devices and signal errors3| Configuration with suitable profile

1| Automatic configuration according to device profile2| Check device profile3| Configuration of the new field device and dataexchange using existing IO addresses

1| Alarm

Spur 1Profile: 1x analog inputTAG: PT02_150

Spur 1Profile: 1x analog input

Spur 1Profile: 2x analog inputTAG: PT01_150

I amPT01_150with 1x AIand 2x AI

I amTT01_210with 1x AI

I amPT02_150with 1x AI

I support 1xAI

SPACE Edition 2018

SIMATIC Compact Field Unit: PROFIBUS PA EditionPDM Commissioning Wizard

1. Assignment of I&M data

2. Configuration of power supply and temperature

monitoring

3. Status of the digital inputs/outputs

4. Automatic addressing of the PA field devices

5. Status of the PROFIBUS PA configuration

6. Extended fieldbus diagnostics for PA spurs

New Perspectives throughAsset Analytics - MindSphere

SPACE Edition 2018

MindSphere – The cloud-based, open IoT operating systemfrom Siemens

MindApps & other Apps• Use apps from Siemens, partners or develop own apps• Gain asset transparency & analytical insights• Subscription based pricing model

MindSphere• Open interface for development of customer specific apps• Various cloud infrastructures: SAP, AtoS, Microsoft Azure

offered as public, private or on-premise (planned)

MindConnect & other Connecting devices• Open standards for connectivity, e.g., OPC UA• Plug and play connection of Siemens and 3rd party products• Secure and encrypted data communication

MindSphere

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SPACE Edition 2018

The Siemens Vision: A cloud based, vendor independentAsset and Process Performance Suite

3rd PartyMindApps

MindSphere

MindAppFleet-

manager

Build yourown

Dashboard

OEM App

AnalyticsApp

Asset andProcess

PerformanceSuite

PumpMonitoring

Drive TrainAnalytics

User

Services andApplications

(own,Siemens,OEMs, ...)

Plantsworldwide

IIoT platform

(cloud)

Data analysisAsset diagnosis

Health monitoringPredictive maintenance

Specific applications forcertain asset groups

Harmonized Look & Feel

Covers assets frommultiple manufacturers

Data acquisition via fieldsensors and plant

network

Secure data storage

Worldwide access to allplants and locations

Process Industry Apps

DCS HealthMonitoring

EventAnalytics

ControlPerfor-mance

Analytics

ValveMonitoring

SPACE Edition 2018

Analytics Powered by MindSphereCPAS – Control Performance Analytics

SPACE Edition 2018

Valve MonitoringBenefits / Value Proposition

Take advantage of the wealth of your plant datato increase plant uptime and lower operating costs!

Increased Plant Uptime Lower Operating Cost

Asset management Knowledge Management

• Avoid unexpected plant downtimesby predicting valve failures in time(based on positioner data)

• Analyze behavior of your installedbase and find anomalies

• Get a complete picture of the health ofyour installed base of valves

• Smart, data-driven maintenance withclear guidance for maintenanceengineer

• Predictive maintenance instead oftime-based / reactive maintenance

• Minimize wear with optimizedpositioner settings increasing thelifetime of your valves

• Centralize and consolidate supplierknowledge and own experience in acentral system

• Minimize dependency on localexperts

SPACE Edition 2018

Valve MonitoringOverview

Valve Monitoring

is a software application that

ƒ runs locally on a PC

(or in later versions alternatively as a cloud application)

ƒ periodically receives diagnostic data from intelligent

valve positioners in a plant (via PDM MS V2.0)

ƒ presents and analyzes these data over time to detect

anomalies

ƒ calculates trends and predicts recommended

maintenance dates thereby enabling predictive

maintenance

ƒ provides assistance to schedule optimized maintenance

of valves

SPACE Edition 2018

Valve Monitoring – SystemIntegration App as an “onpremise” installation

OS

PCS 7 (or S7 400)

AS

diagnostic data

via routing through AS

PDM MS V2.0► works as “edge device”

► collects all diagn. data

► generates XML files

Valve positioner

XML file

cyclic transfere.g. 1x / day

Drive TrainAnalytics

“On premise” installation

ValveMonitoring

PumpMonitoring

DCS HealthCheck

SPACE Edition 2018

Valve Monitoring – SystemIntegration with third-party DCSV1 of App as an “on premise”installation

HMI

third-party DCS

Controller

PDM MS V2.0► works as “edge device”

► collects all diagn. data

► generates XML files

Valve positioner

XML file

cyclic transfere.g. 1x / day

Drive TrainAnalytics

“On premise” installation

ValveMonitoring

PumpMonitoring

DCS HealthCheck

diagnostic data

via field bus or HART multiplexer

SPACE Edition 2018

Valve Monitoring – System IntegrationLater versions of App as “on premise” or as Mindsphere App

OS

PCS 7 or third-party DCS

AS

diagnostic data

plant bus

PDM MS V2.0► works as “edge device”

► collects all diagn. data

► generates XML files

Valve positioner

XML file

cyclic transfere.g. 1x / day

IoT Gateway

Drive TrainAnalytics

Option 2: “On premise” installation

ValveMonitoring

PumpMonitoring

Asset Performance SuiteValve

MonitoringPump

MonitoringDrive TrainAnalytics

DCS HealthCheck

Option 1: Mindsphere App

DCS HealthCheck

SPACE Edition 2018

Valve Monitoring FeaturesCalculation and analysis of KPIs

Valve Health Status & HistoryCalculation and analysis of KPIs such as

ƒ Total travelƒ Number of direction changesƒ Change of end positionsƒ Slip stick, Control deviationƒ Distribution of valve positionsƒ Electronics temperatureƒ ...

Diagnosticsƒ Generation of messages in case of

unexpected behavior / anomalies

Service Recommendationsƒ Planned after gaining more experience

SPACE Edition 2018

Valve Monitoring FeaturesShow valve details

includingƒ Valve detailed informationƒ KPI comparisonƒ User commentsƒ Log of events and commentsƒ Tracking of peculiar valves in “Watchlist”ƒ Tracking of maintenance stateƒ …

SPACE Edition 2018

Valve Monitoring FeaturesMaintenance Support

Estimation of a recommendedmaintenance date per valveƒ Extrapolation of several “Wear KPIs”ƒ Estimation of wear reserveƒ Derivation of recommended

maintenance date

SPACE Edition 2018

Valve Monitoring FeaturesMaintenance Support

November 2018

Generation of optimized valvemaintenance plansƒ Automatic generation of maintenance

plans, i.e. lists of valves due formaintenance

ƒ based on a specified maintenanceschedule

ƒ Individual modification of maintenanceplans via drag and drop

ƒ Continuous updates of plans throughnear-real-time maintenance data

ƒ Freezing of plans, locking of valve to acertain plan

ƒ Transfer of maintenance information tosuperordinate Maintenance System(e.g. COMOS MRO or SAP PM or IBMMaximo)

SPACE Edition 2018

Valve MonitoringHighlights at a glance

Recognize anomalies andwear in time

+Increase plant uptime bypredicting valve failures

+

Minimize wear and loweroperating cost withoptimized positioner settings

+

Increase transparencyacross installed base

+Optimize operating costthrough predictive instead ofpreventive maintenance

+

SPACE Edition 2018

Room for new perspectivesSIMATIC PCS 7 V9.0: More flexibility in process automation

• Reduced Hardware-FAT

• Reduced system footprint

• Increased flexibility

• Reduced engineering andcommissioning effort

Reliable connectivityfor long-terminvestment protection