Sp-47-27[Fire Fighting Equipment and Facilities]

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    NIOEC-SP-47-27(1)DOCUMENT CODE NO. OF PAGES:14

    PLAN/PRJ/SUB UNIT PHASEDISCIPLAN

    EDOCUMENT TYPE SERIAL NO. REV. NO. DATE

    NIOEC 000 EG SF SP 4727 A1 OCTOBER, 2006

    NATIONAL IRANIAN OIL REFINING & DISTRIBUTION COMPANY

    NATIONAL IRANIAN OIL ENGINEERING

    & CONSTRUCTION COMPANY

    NIOEC SPECIFICATION

    FOR

    FIRE FIGHTING EQUIPMENT AND FACILITIES

    FIRST EDITION

    OCTOBER, 2006

    THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALLRIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY,REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTENCONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

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    REVISION INDEX

    REVPAGE 1 2 3 4 5

    REVPAGE 1 2 3 4 5

    REVPAGE 1 2 3 4 5

    REVPAGE 1 2 3 4 5

    1 X 26 51 762 27 52 773 28 53 784 X 29 54 795 X 30 55 806 X 31 56 817 X 32 57 828 X 33 58 839 X 34 59 8410 X 35 60 8511 X 36 61 8612 X 37 62 8713 X 38 63 8814 X 39 64 8915 40 65 9016 41 66 9117 42 67 9218 43 68 9319 44 69 9420 45 70 9521 46 71 9622 47 72 9723 48 73 9824 49 74 9925 50 75 100

    NOTES:

    1) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION.2) REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE

    INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS.

    3) WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINALDOCUMENT.

    4) NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.

    54321

    OCTOBER, 2006 M.KHEZRI M.R.FARZAM M.A.A.SAJEDI0 JULY, 2005 M.KHEZRI M.R.FARZAM M.A.A.SAJEDI

    REV. DATE PREPARED CHECKED APPROVED AUTHORIZED

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    CONTENTS: PAGE NO.

    1. SCOPE 22. REFERENCES 23. UNITS 34. DEFINITIONS & TERMINOLOGY 35. DESCRIPTION OF SYSTEM 36. DESIGN BASIS 57. DESIGN REQUIREMENTS 68. EQUIPMENT SPECIFICATION 119. INSPECTION & TESTS 1310.PREPARATION FOR SHIPMENT 13

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    1. SCOPE1.1This Specification covers the design basis of fire fighting facilities and fixed equipment to

    be employed for the prevention, control and extinguishing of Refinery fires, it does not

    cover fire resistant construction, insulation or fireproofing, trenching or fire-walling,

    electric bonding or earthing, or general regulations affecting personnel or equipment.

    1.2 Interchangeability of equipment within Refineries shall be a primary consideration.

    1.3 An approved altering and communicating system is required with fire detector systems

    for special risks.

    2. REFERENCESThroughout this Specification the following dated and undated standards/codes are

    referred to. These referenced documents shall, to the extent specified herein, form a part

    of this Specification.For undated references, the latest edition of the referenced document (including any

    supplements and amendments) applies. For dated references, the edition cited applies.

    The applicability of changes in dated references that occur after the cited date shall

    mutually be agreed upon by the company and the Vendor/Contractor.

    ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERING)

    ASME B16.5 Steel pipe flanges and flange fittings

    NIOEC-SP (NIOEC SPECIFICATIONS)

    NIOEC-SP-00-10 NIOEC Specification for Units

    NIOEC-SP-00-66 NIOEC Specification for Liquid & Gas Transfer & Storage

    NIOEC-SP-46-16 NIOEC Specification for Fire Water Pumps

    NIOEC-SP-47-32 NIOEC Specification for Co2 Extinguishing System

    NIOEC-SP-50-01 NIOEC Specification for General Piping, Process and

    Utility Design, Equipment Layout and Drawing

    Procedure

    NIOEC-SP-90-52 NIOEC Specification for packing and packages

    NIOEC-SD (NIOEC STANDARD DRAWINGS)NIOEC-SD- 5013-1/1 Standard DWG Underground & Misc. Piping Details

    NFPA (NATIONAL FIRE PROTECTION ASSOCIATION CODES)

    Code No. 10 Fire Extinguishers, Portable

    Code No. 11 Low Expansion Foam and Combined Agent Systems

    Code No. 12 Carbon Dioxide Extinguishing System

    Code No. 14 Standpipe Private Hydrant and Hose Systems

    Code No. 15 Water spray Fixed Systems for Fire Protection

    Code No. 20 Fire Pumps, Centrifugal

    Code No. 24 Private Fire Service Mains and their Appurtenances

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    http://../VOL.1(PROCESS)/SP-00(PROCESS)/NIOEC%20SPEC.FOR%20PROCESS/NIOEC-SP-00-10.pdfhttp://../VOL.1(PROCESS)/SP-00(PROCESS)/NIOEC%20SPEC.FOR%20PROCESS/NIOEC-SP-00-66.pdfhttp://../VOL.3(FIXED%20EQUIPMENT,%20MACHINERY%20&%20MISCELLANEOUS)/SP-46(MACHINARY)/NIOEC%20SPEC%20FOR%20MACHINARY/SP-46-16.pdfhttp://../VOL.1(PROCESS)/SP-00(PROCESS)/NIOEC%20SPEC.FOR%20PROCESS/SP-47-32.pdfhttp://../VOL.4(PIPING)/SP-50(PIPING)/NIOEC%20SPEC.%20FOR%20PIPING/SP-50-01.pdfhttp://../VOL.1(PROCESS)/SP-90(GENERAL)/NIOEC%20SPEC.%20FOR%20GENERAL/SP-90-52.pdfhttp://../VOL.8(NIOEC%20STANDARD%20DRAWINGS)/5000-PIPING%20STD.%20DWG/SERIES%205000/SD-5013-1(1)-1.dwghttp://../VOL.8(NIOEC%20STANDARD%20DRAWINGS)/5000-PIPING%20STD.%20DWG/SERIES%205000/SD-5013-1(1)-1.dwghttp://../VOL.1(PROCESS)/SP-90(GENERAL)/NIOEC%20SPEC.%20FOR%20GENERAL/SP-90-52.pdfhttp://../VOL.4(PIPING)/SP-50(PIPING)/NIOEC%20SPEC.%20FOR%20PIPING/SP-50-01.pdfhttp://../VOL.1(PROCESS)/SP-00(PROCESS)/NIOEC%20SPEC.FOR%20PROCESS/SP-47-32.pdfhttp://../VOL.3(FIXED%20EQUIPMENT,%20MACHINERY%20&%20MISCELLANEOUS)/SP-46(MACHINARY)/NIOEC%20SPEC%20FOR%20MACHINARY/SP-46-16.pdfhttp://../VOL.1(PROCESS)/SP-00(PROCESS)/NIOEC%20SPEC.FOR%20PROCESS/NIOEC-SP-00-66.pdfhttp://../VOL.1(PROCESS)/SP-00(PROCESS)/NIOEC%20SPEC.FOR%20PROCESS/NIOEC-SP-00-10.pdf
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    BRITISH STANDARD

    BS 336 Specification for fire hose couplings and ancillary equipment

    3. UNITSInternational system of units (SI) shall be used in accordance with NIOEC-SP-00-10,

    unless otherwise specified.

    4. DEFINITIONS AND TERMINOLOGY4.1 Company: Means National Iranian Oil Engineering & Construction Company.

    4.2 Purchaser: Means National Iranian Oil Engineering and Construction Company in cases

    where this Specification is part of direct order by NIOEC and contractor where this

    Specification is part of contract Documents.

    5. DESCRIPTION OF SYSTEMS5.1 The philosophy adopted in the design of fire fighting facilities shall be that Fire Fighting

    facilities shall be sized adequately and designed for fighting two major fires

    simultaneously occurring in the refinery and/or tankage area.

    Fire fighting activities may be carried out on the burning facility using monitors, hose

    reels, hydrant nozzles, foam system, fire water, CO2system, portable fire extinguishers,

    steam extinguishing means, mobile fire fighting equipment (fire trucks), etc.

    The following fire protection systems shall be provided for the project.

    - Fire water storage and fire water pumping/distribution systems (including outdoor

    water hydrants, fixed and portable water monitors and outdoor/indoor hose reels).- Semi fixed foam extinguishing system complete with CF3I ream seal protection

    system (sub-surface and top pouring foam extinguishing system) for tanks

    containing flammable liquids.

    - Fixed water cooling system for tanks containing hydrocarbons.- Fixed water spray system for LPG spheres, bullets and large separators containing

    light oils likely to cause BLEVE (Boiling Liquid Expanded Vapor Explosion).

    - CO2 extinguishing system for substations and Gas Turbine Generators. CO2extinguishing system shall also be provided for Battery Room of substation

    .Where under floor cable void is provided, CO2distribution piping shall be extended

    to the cable void, no fire detectors are required in the cable voids but CO2extraction

    fan is required. For Remote Instrument Buildings (RIB) the same philosophy of

    substations should be applied.

    - Steam extinguishing system (Snuffing steam)- Fire extinguishers- Fire training area including all facilities and connections

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    5.1.1 The fire water system shall provide water for fire fighting and fire protection for the

    process units, utility area, tankage area, buildings, other off-site areas, etc...

    Water shall be available for mechanical Foam systems and also, for the cooling of

    equipment and structures near a fire. Water for fire fighting shall be provided by an

    independent fire ring main fed by the fire pumps and normally cross connected to

    the Refinery cooling water system. The fire water pumps shall have suction lineaccess to the raw water line and raw water tanks for emergency purposes and shall

    be located at least 30 m from fire water tanks. Provision should be made for

    pumping from storage tanks or other reliable sources. Adequate supply of water

    must be made available in accordance with National Fire Code, and company,

    requirements and approval.

    The fire water system shall be sized adequately and designed for fighting two major

    fires simultaneously occurring in the refinery and/or tankage area (the most cases of

    two major fires in the refinery, or one major fire in the refinery and one major fire in

    the tankage area).

    Note that each process unit, a tank bounded area or a LPG scheme is considered as a

    single hazard. Sizing of main fire water-distribution line shall be based an all linesbeing in service. Basically, the flow velocity in the piping system shall not exceed

    1.83 m/sec at 10.35 barg discharge pressure of fire water pumps (for design

    purpose).

    The system design shall conform to NFPA code No. 24, using a Hazen-Williams

    coefficient of 100 for carbon steel pipe and Hardy Cross formula.

    5.1.2 Water shall be applied by means of hose and branch pipes using jet, spray or fog

    nozzles, or by fixed or portable monitors preferably with interchangeable nozzles

    for water or foam jets.

    5.1.3 The installed main pumping capacity shall be based on the total consumption in any

    one process area (defined as an area in which the fire can be confined without

    significant danger of the fire spreading to an adjacent area) of 818 m3/h at 10.35

    barg simultaneously with the required flow rate at 10.35 barg to any group of tanks.

    The required flow rate to be supplied to the tankage area shall be min. 818 m3/h and

    shall be determined on the basis of the total consumption as needed for cooling of

    the adjacent tanks next to the tank under fire with inclusion of sprinkler waters.

    Each main pump shall have a pumping capacity of 818 m3/h. Standby pumps diesel

    driven with total capacity same as the main pumps shall also be supplied. All pump

    drivers shall have totally independent power supply.

    Driver of main and standby pump shall be sized at 110% of the maximum powerabsorbed by pumps at full load to avoid overloading if there is a pressure drop in the

    system at full capacity.

    A building of adequate size shall be provided to house fire water pumps. Adequite

    space for maintenance and suitable overhead crane with adequate capacity for

    heaviest load shall be provided.

    The motor driven main pumps shall come into service automatically and diesel

    driven pumps shall have on and off switches at the fire station and power station

    room (utility board).The jockey pumps shall maintain the pressure in the fire water

    line system to 10.35 barg, automatically. If a jockey pump is used in refinery, it

    shall be "spared" and both pumps shall have a capacity of 113m3/h (500 gal/min) to

    compensate for leakages. (For pump station the capacity of jockey pump shall be15m3/h)

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    5.1.4 For design purposes the flow velocity in the piping system shall not exceed

    1.83m/s@ 10.35 barg. Fire hydrants shall be maximum 45 meters apart in process

    and utility area and maximum 60 meters apart in the off-site area, but their location

    generally will be determined in relation to the plant to be protected; all hydrants

    must be easily accessible.

    5.1.5 Fire hose reels shall be located in each process unit and utility (Boiler area)

    normally 30-45m apart at certain strategic points. In general, hose reels are not

    required for protection of elevated platform or fin fans containing hydrocarbons.

    These areas will be protected by fixed water monitors. Outdoor hose reels shall be

    mounted on a frame to facilitate waist level operation.

    5.1.6 In locations, such as LPG Storage and bullets, hydrogen plants, etc., where very

    large quantities of water in jet or fog forms are required, fixed monitors,

    permanently secured to monitor hydrants shall be installed. All fixed water monitors

    shall be placed at ground level in order to enable easy operation and so as to provide

    effective cooling. All fixed water monitors shall be carefully placed to avoid

    unnecessary obstructions like pipe lines and support columns. However, monitors

    shall be at least 15m away from equipment to be protected. Use of portable water

    monitors is recommended in combination with fixed water monitors. Clear access

    must be provided for all fixed water monitors. The fire water system shall be

    pressurized and maintained at a pressure of 10.35 barg by jockey pump.

    5.1.7 Fixed water fog systems may be employed, extinguishing, cooling or restricting a

    fire in areas of high fire risk where immediate action is necessary.

    6.

    DESIGN BASIS

    6.1 Fire Water Demand

    Maximum firewater demand for process units and tank farm area is calculated on the

    hereunder basis:

    Fire water requirements in tank farmIt shall be calculated as follows:

    a.Water requirement for cooling of tanks, maximum three tanks other than tank underfire, shall be considered.

    - Half of the surface of the adjacent tanks, if the exposure tank is in the middleof two tanks.

    - One third of surface of the adjacent tanks, if the exposure tank is in the centerof three tanks.

    b. Water flow calculated for applying foam on a single largest tank under fire shall be

    considered.

    c.Firewater flow rate for supplementary stream shall be based on using two singlehydrants outlet and two monitors.

    Total water requirement for tank farm area shall be (a) + (b) + (c).

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    Firewater requirement in process unitsFirewater demand shall be calculated as follows:

    a. Water requirement of spray system in a process segment.

    b. Water requirement for monitors to cover a process segment (minimum two monitors)

    plus two single outlet hydrants at a time.

    Total water requirement for process units shall be (a) + (b).

    6.2 Firewater Application Rate

    6.2.1 Process Unit

    Manual operated water spray system shall be provided for the following equipment:

    Pumps handling hot hydrocarbon operating at a temperature higher than flashpoint. Only the mechanical part of the pump, which contains hydrocarbons, shall

    be deluged. The water spray should be designed to envelope, as a minimum, theentire pump including the shaft, seals, and other critical parts. Optionally, the

    spray envelope may be extended 0.6 m beyond the pump periphery, and include

    suction and discharge parting flanges, check valves, gage connections, block

    valves, balance lines, and lubrication connections. The applications rate shall be

    not less than 20.4 l/min/m2of the projected envelope area at grade level. NFPA 15

    should be consulted for other design requirements.

    Pressure vessels, drums and reactors. Firewater flow rate shall be 10.2 l/min/m2ofdeveloped surface.

    6.2.2 Tank Farm Area

    The LPG pressure storage spheres, bullets and large separators shall be protectedby automatic water spray system. Firewater rate shall be 12.0 l/min/m2 of

    protected surfaces.

    Water application density for tank cooling shall be 4.1 l/min/m2of tank surface.6.2.3Hydrant and Monitors

    One single Hydrant outlet: 60m

    3

    /h (950 l/m)

    One monitor: 120 m3/h (1900 l/m).7. DESIGN REQUIREMENTS

    7.1 Piping

    7.1.1 The Piping Specification shall cover the piping layout, including water rates, size of

    lines, location of block and flushing valves, general location of hydrants, fire pump

    location, and design conditions.

    7.1.2 Connection shall not be provided for permanent use of fire water other than for fire

    fighting.

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    7.1.3 Sufficient isolating valves and cross links shall be provided so that a section of the

    fire main can be taken out of service without interrupting supplies of water. In each

    process unit area, utility area, and bund wall area isolation should be such that at

    least 50% of hydrants and hose reels remain in service.

    7.1.4 All main block valves shall be operable from grade and shall be mounted inunderground valve boxes, per Standard drawing no. NIOEC-SD-5013-1/1. Hand

    wheel extension details shall be according to standard drawing no. NIOEC-SD-

    5013-1/1. Valve boxes shall be filled with removable insulating material to protect

    valve and pipe from frost. Valve boxes shall be large enough for easy access to

    valves for repair and removal.

    7.1.5 Fire water distribution network shall be of loop and ring design.

    7.2 Foam

    7.2.1 Foam generators shall be based on mechanical air foam generation only. This

    system may comprise either a fixed installation or portable equipment.

    7.2.2 All fixed foam installations should be designed to reduce time lag in charging

    service lines to a minimum, and provision made for draining all services after use.

    7.2.3 Semi-fixed sub-surface foam injection system shall be provided for fixed roof tanks

    containing flammable liquids. Semi-fixed top pouring foam extinguishing system

    shall be provided for covered floating roof tanks containing flammable liquids and

    tanks containing high-viscosity hydrocarbons (such as refinery fuel oil)and slop oil .

    The system shall consist of foam discharge outlets, foam generators, lateral foampipes extended from outside bound walls. The lateral pipes shall be terminated with

    foam solution inlet-hose connections (2-1/2" British Instantaneous Coupling male)

    outside bound wall. Foam solution will be distributed from the system by fire

    truck(s).

    Semi-fixed sub surface and top pouring foam extinguishing system shall be

    designed and installed in accordance with NFPA Code No.11.

    Basically, one lateral pipe shall be provided for every two foam discharge outlets on

    the covered floating roof tanks. Piping inside the bound wall shall be above grade

    and foam solution inlet hose connections outside bound wall shall be at least 15m

    away from the tank to be protected.

    Foam generators of sub surface foam system shall be mounted on mobile fire trucks.Fixed RIMSEAL pouring foam extinguishing system shall be provided for floating

    roof tanks containing flammable liquids. This system shall complete with CF3I rim

    seal protection system.

    7.2.4 For aviation fuel storage tanks with internal floating screen subsurface foam

    injection shall be used combined with inert gas blanketing.

    7.2.5 In case of floating roof tanks, 45m dia. and above, hand railing shall be installed to

    wind girders for the safety of fire fighters when fighting rim fires.

    7.3 Utility Stations

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    7.3.1 Utility Stations for steam, water and air shall be located throughout the operating

    areas, per NIOEC-SP-50-01. At least, one (1) water hose and one (1) steam hose

    shall be provided for each two (2) utility stations. Length of each hose shall be

    minimum 15 meters.

    7.3.2 Steam lance hose assemblies should be carried on a suitable rack adjacent to the

    steam point. The hoses should be suitable for use with high pressure steam (20 barsteam) and should be electrically continuous or both ends of hoses bonded against

    static electricity.

    7.3.3 The steam hoses shall be 3/4" size and 15m in length. They shall have a protective

    outer covering of woven wire mesh. They shall be suitable for 20 barg steam

    pressure and be provided with 3/4" standard pipe thread male couplings on both

    ends. 3/4"- 300#. integral seat steel unions shall be used to join hoses to the 3/4"

    supply line. The same union is used to join hose lengths.

    7.4 Steam Systems

    Snuffing steam shall be made available at furnace header boxes and fire boxes.

    7.5 Storage tanks

    7.5.1 Floating Roof Tanks: These shall be equipped with earth bonds from floating deck

    to tank shells.

    7.5.2 Fixed water cooling system shall be provided for all tanks containing hydrocarbon

    in order to provide exposure protection against radiant heat from the fire, in addition

    to adequate spacing between tanks.

    The system shall consist of water cooling ring(s) with open cooling spray nozzles onthe tank shell surface and on the top of fixed roof tanks, gated lateral pipes which is

    extended from the outside of bound wall and is branched off from the fire water

    main distribution line.

    Crude storage tanks only will be provided with the cooling ring divided in two

    sections.

    The system shall be manually activated. Shut-off valve(s) shall be placed at the

    outside of the bound wall and at least 15m away from the tank shell to be protected.

    Asphalt storage tanks shall not be equipped with any permanent fire fighting

    facilities, except for available high pressure water streams for cooling purposes.

    7.5.3 Storage tank spacing shall be per NIOEC-SP-00-66 requirements.

    7.6 General Stores (Work shop & ware House, Administration Buildings and Laboratories)

    Hose reels shall be connected to fire water mains and mounted on swivel or other suitable

    fittings on the basis of NFPA code 14.

    Each indoor hose reel shall consist of a cabinet, recess mounted for the Administration

    and surface mounted for other buildings, with 30 meters hose reel equipped with 1 1/2"

    hose and a 19mm nozzle.

    Each hose reel assembly shall incorporate a quick opening Lever operating on/off ball

    valve and terminate in a-1/2" gunmetal NST (National Fire Hose Connection screw

    Threads) female coupling.

    7.7Chemical Stores, Acid and Chemical Plants

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    Included in this general reference are all cases where the specified nature of the products

    and the system of segregation and storage adopted necessitates application of specific fire

    protection methods.

    7.8 CO2extinguishing system

    CO2Extinguishing System shall be provided for Gas Turbine Generator and Substation

    Building, the Gas Turbine enclosure in accordance with NFPA code No. 12 and on thebasis of Specification NIOEC-SP-47-32. CO2 extinguishing system shall also be

    provided for Battery Room of substation .Where, under floor cable void is provided,

    CO2 distribution piping shall be extended to the cable void, no fire detectors are

    required in the cable voids but CO2extraction fan is required. For Remote Instrument

    Buildings (RIB) the same philosophy of substations should be applied.

    7.9 Detection and Alarm System

    Fire detection system and alarm system shall be provided for Gas Turbine Generator and

    enclosure and the substation buildings with CO2Extinguishing system described in article

    6.8. The indication of Fire alarm signal from CO2Extinguishing system shall be made

    nearest control room.Emergency warning and communication with the Fire Station will be made through Fire

    Telephone System for which separate design basis will be provided and therefore,

    excluded from this Specification.

    Fire detection system shall be provided for rim seal space of floating roof tank.

    7.10 Fixed Water Spray System

    Fixed water spray system shall be provided for LPG spheres, bullets and large

    separators containing light oils likely to cause BLEVE (Boiling Liquid Expanded Vapor

    Explosion).

    The system shall consist of water spray ring with open spray nozzles; gated lateral pipes

    branched off from the fire water main distribution line.

    Water application density shall be 12.0 1/min/m2of protected surfaces, on the basis of

    NFPA Code No. 15.

    The automatically actuated spray system shall be provided with pressure storage

    spheres and bullets. Dedicated system will be provided for each storage sphere and LPG

    bullets for which respectively only one system will be provided. The system shall also

    be manually activated. Shut-off valve(s) shall be placed at least 15m away from the

    equipment to be protected.

    7.11 Fire Extinguishers

    7.11.1 Extinguisher shall be furnished as follows:

    Fire class Extinguisher Size and Type

    A (ordinary combustible) 4kg multi-purpose dry chemical

    B (flammable liquids and gases) 9kg and/or 50kg wheeled

    Potassium bicarbonate dry chemical

    C (energized electrical equipment) 4kg multipurpose dry

    Chemical (6kg CO2 for power

    Station instead of BCF)

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    Each portable and wheeled extinguisher located outside shall be provided with a

    cover sheet suitable for direct sunshine.

    Based on experience from the existing refinery, the capacity of dry chemical

    extinguishers may be changed.

    7.11.2 The various types of extinguishers to be provided in different areas of the refinery

    shall be as follows:

    1)General

    Extinguishers shall be mounted on walls, columns, etc. unless the extinguishers

    are of wheeled type. They shall be installed on the hangers or in the brackets

    supplied.

    Extinguisher units weighting less than 18.2 kg shall be mounted so that the

    extinguisher top is not more than 1.2m above the floor.

    Extinguishers shall be located so that the basic maximum travel distance to

    extinguishers (a) applicable to flammable liquids, oils, gases, etc. is 15.25m;

    (b) applicable to ordinary combustible materials is 22.7m.

    2) Process, utility areas shall be protected as follows:

    9kg dry chemical extinguishers shall be provided along main access ways. On

    overhead structures, the extinguisher locations shall be near stairway landings.

    9kg dry chemical extinguishers shall also be provided on overhead main

    platform with stairway access.

    9kg dry chemical extinguishers shall be located in pump and compressor areas.

    50kg wheeled type dry chemical extinguishers shall be located at suitable

    points as well as the installation of portable extinguishers.

    3) Buildings and shelters shall be protected as follows:

    4kg multi-purpose dry chemical extinguishers shall be located according to

    Para. (1) above.

    4kg multi-purpose dry chemical extinguishers shall be located in the electrical

    substation and 6kg CO2extinguishers shall be located in the power station, and

    at least 9kg dry chemical extinguishers shall be provided outside the fenced

    enclosure gate for oil immersed transformers.

    4) In the oil storage tank area, two (2) 9kg dry chemical extinguishers and one (1)

    wheeled type dry chemical extinguisher shall be provided for each corner of a

    dike except a small bounded area and be located outside the dike.

    5) Extinguishers shall be provided for truck loading racks. One 9kg portable dry

    chemical extinguisher shall be provided for each island. One 50kg dry chemical

    extinguisher shall be provided for every four bays.

    7.12Special Applications

    Applications of fire-fighting systems to plants, areas or equipment not specially

    mentioned above shall be determined by their particular requirements as defined in

    Subsection 5, "Description of Systems". In this connection, the distance factor in the

    piping characteristics of each system should be considered.

    Such applications cover systems for operation in cases of general fire.

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    7.13Fire Station and Mobile Equipment

    Fire station shall be designed and constructed in accordance with the Contract

    requirement. Mobile equipment shall also be provided in accordance with the Contract

    requirements.

    7.14Fire Training Area and Facilities

    Fire training area shall be installed in order to provide training exercise against simulated

    incidents. Equipment in fire training area shall be furnished and installed by contractor.

    Arrangement of equipment shall be approved by NIOEC.

    8. EQUIPMENT SPECIFICATIONThe following fire protection equipment used with water or air foam systems shall be

    purchased, where such equipment is specified, subject to Companys approval.

    8.1 Fire Fighting Equipment

    8.1.1Fire Hydrants

    A.All hydrants shall be Freeze-proof unless otherwise minimum temperature of site

    condition never reaches below zero. Hydrants shall be Standard American Darling

    Valve and Manufacturing Company, Model B-50-B (M.E.S.C. 96.25.10.701.1) or

    equivalent.

    B. Fire hydrants shall be cast iron (5 inch main valve), standard trim, compression

    type, self draining with two 2 1/2"-8NPT-MALE hose nozzle connections 180 apart and one 5" pumper connection. Pumper connection to be female round

    thread, complete with cap and chain, in accordance with British Standard B. S.

    S. 336. Final inlet flange of the hydrant shall be 6" 250 Ib R. F.(ASME B

    16.5) on the side flanged base (as per hydrants to be suitable for 14 barg

    working pressure with automatic drain valve, suitable for freezing condition.

    Operating stem nut to be pentagon, 1-1/2" point to flat. With suitable wrench.

    Operating steam nut to open left (counter clockwise). Trench depth to be 1.67

    meters. Each fire hydrant and hydrant with monitor shall be equipped with 1"

    drain pipe to sewer line or other (as per note 4 of Standard drawing No. NIOEC-

    SD-5013-1/1).

    C. The 2-1/2" and 5" connections shall be located so that the distances between the

    bottom of the connection caps and finished grade are a minimum of 0.5m and

    0.25m respectively. The 5" pumper connection shall face the roadway wherever

    installed and shall be at right angles to the hose nozzle connection.

    D. Fire hydrants shall be installed in pits as per Standard drawing No. NIOEC-SD-

    5013-1/1 and pits filled with removable, suitable insulating material to protect

    the hydrant and pipe from frost.

    E. Hydrants shall be located on the road side of all pipe lines or drainage ditches.

    The length of the 5" suction hose required between the hydrants and fire truckshall not exceed 4.5m where large pipe bends or drainage ditches may hinder

    access from hydrants to process areas or tank farms. Hydrants shall be located

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    near access ways or walkways across such obstructions. Where located on

    roadsides simple vertical crash posts shall be erected between road and hydrant.

    F. In tankage areas where fixed air foam laterals are installed, hydrants shall be

    located in relation to terminus of air foam laterals so that the total length of hose

    from hydrant to fire truck and from fire truck to foam lateral does not exceed

    38m.

    8.1.2 Valves for Fire Hydrants

    Valves for 2 1/2" outlet fire hydrants shall be of gunmetal, single outlet, suitable for

    above ground installation, solid wedge gate type, outside screw and yoke. Inlet shall

    be 2 1/2" NPT FEMALE Compatible with 2 1/2" hose nozzle connection of each

    hydrant, Outlet to be 2 1/2", single lug instantaneous pressure release FEMALE

    coupling.

    8.1.3 Hose Reel Hydrants For Climates Subject to Freezing Weather

    A. Freeze-proof, self-drain hose reel hydrants shall be No. 140 National Type "A"American Foundry and Manufacturing Co. or equivalent. Fire Hose reel

    hydrants shall be 2" sizing throughout.

    B. Hose reel hydrants shall be all bronze (2" valve opening), compression type, self

    draining with one 2" NPT FEMALE hose reel nozzle connection and one 2"

    NPT FEMALE inlet. Hydrants to be suitable for 14 barg working pressure,

    suitable for freezing conditions, hand wheel operation, counter-clockwise valve

    opening. Trench depth to be 1.67meter.

    8.1.4 Pumps and Drivers

    A. Fire pumps shall be according to NIOEC-SP-46-16 and designed for 10.35 barg

    min. discharge pressure at rated capacity. The pressure rise at shut-off should

    not exceed 20 percent or 14 barg. Where the pressure can build up to exceed the

    design rating of the lines, a pressure relief valve discharging into the suction or

    source of supply shall be provided. Pumps shall be of horizontal construction.

    B. For diesel engine drivers for fire pumps, the fuel tank shall have sufficient

    capacity of 24 hours of continuous operation. The radiator should be equipped

    with a special electrical heater for winter time. Diesel driven pumps shall be

    installed indoors at a safe location.

    C. Continuous positive pump suction or a means of priming shall be provided.

    D. Suitable suction strainer shall be provided. The screen shall be cleanable with the

    pumps in service.

    E. The main firewater pumps should be equipped for automatic and manual starting;

    the standby pump shall be push button start.

    8.1.5 Hoses and Couplings

    Outdoor useHose coupling shall be standardized as follows:

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    1) All outlet coupling shall be female and inlet coupling male, both conforming toBS-336.

    2) Pressure connections for collapsible hose shall be 65= (2-1/2") conforming to

    BS-336 British Instantaneous Coupling (hereinafter called BIC) only.

    Hose coupling shall be of gunmetal alloy construction.

    Loose hose shall be provided in standard lengths and preoccupied as follows:65mm collapsible hose in 25m lengths, with precompiled male and female

    65mm BIC couplings.

    Buildings fire hose reel, rayon braid neoprene, working pressure 15.5 barg shall

    be connected directly to fire water supply in the buildings.

    Size I.D. Hose Length

    In mm m

    1-1/2 64 25

    8.1.6 Fire Hose Reels for Yard Hydrants

    Hose reels shall be floor mounted, similar to the American Reeling devices # R-175-25 without crank, with 1 1/2" B2, 1 MALE pipe thread connections, complete

    with 25 meters of 1 1/2" I.D., x2 rayon braid neoprene tube and cover, 15.5 barg

    working pressure U.S. Rubber Style P999 general purpose hose and Powhatan brass

    250B adjustable fog nozzle. Metal cover shall be 1mm steel, painted red.

    8.1.7 Fixed Type Monitors

    Fixed type monitors shall have deluge fog and jet nozzle assemblies of the lever

    type. The main valve of the monitor hydrant shall be hand wheel operated. All

    monitors shall be hand wheel operated. All monitors shall be gun metal construction

    with a locking device suitable for unattended operation of the monitor; they shall be

    furnished with a combination straight stream fog nozzle with a water capacity of

    120 m3/h at 7 barg inlet pressure.

    Fire hydrants with monitor shall be equipped with a 5 inch main valve, standard

    trim, self draining valve, two 2 1/2" 8 NPT MALE hose nozzle connections 180 apart and 2 1/2" outlet hydrant valves with instantaneous coupling, confirming BS-

    336, a 4" , 250 Ib R.F flanged monitor outlet and elbow, valve, etc. as per NIOEC-

    SD-5013-1/1.

    Except the above, paragraph 7.1.1 and 7.1.2 shall be applied for the design of

    monitor hydrant.

    9. INSPECTION & TESTS9.1The material fabrication and testing of all equipment shall be subject to inspection by the

    Purchaser and/or his designated representative.

    9.2The Purchaser's Inspectors shall have free entry to the Vendor's Shop at all times during

    fabrication or testing.

    10.PREPARATION FOR SHIPMENT- Preparation for shipment shall be in accordance with the following and Manufacture'sstandards. The manufacturer shall be solely responsible for the adequacy of the

    Preparation for Shipment employed in respect of materials and application, to provide

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    materials to their destination in ex-works condition and handled by commercial carrier

    systems.

    NIOEC-SP-90-52 : NIOEC Specification for packing and packages

    Note:Requirement of guarantee will be indicated in the Specification of individual fire

    fighting equipment for purchasing. This Specification shall not be used for

    purchasing work, accordingly.