SOUTHWEST OILFIELD PRODUCTS, INC. - swoil.com · fluid end type model of pump size of pump...
Transcript of SOUTHWEST OILFIELD PRODUCTS, INC. - swoil.com · fluid end type model of pump size of pump...
®
PUMP MAX MAX STROKE LINER SIZE IN INCHES
MODEL I.H.P. S.P.M. LENGTH 4 ½” 4 ¾” 5” 5 ¼” 5 ½” 5 ¾” 6” 6 ¼” 6 ½” 6 ¾” 7” 7 ¼” 7 ½”
FC-1600 1600 120 12”
MAX-P.S.I. 7500 7449 6723 6098 5556 5083 4669 4303 3978 3689 3430 3197 2988
G.P.R. 2.48 2.76 3.06 3.37 3.70 4.05 4.41 4.78 5.17 5.58 6.00 6.43 6.88
G.P.M. @ 120 R.P.M. 297 331 367 405 444 486 529 574 621 669 720 772 826
NOTE: I.H.P.= INPUT HORSE POWER S.P.M.= STROKE PER MINUTE P.S.I.= POUNDS PER SQUARE INCH G.P.R.= GALLONS PER REVOLUTION
*MAX – P.S.I. CALCULATIONS DO NOT EXCEED MAXIMUM FLUID END PRESSURE RATINGS
BASED ON 100% VOLUMETRIC EFFICIENCY AND 90% MECHANICAL EFFICIENCY
SOUTHWEST
OILFIELD PRODUCTS, INC. MUD PUMP EXPENDABLE PARTS LIST
SOUTHWEST 8490-25A FLUID END
FOR EMSCO FC-1600
MUD PUMP PERFORMANCE CHART
V:\7500 psi Pump Triplex\EMSCO FC 1600 7500psi\8490-25A_EMSCO_FC-1600_7500PSI.pdf REV. D 6/30/2014
FLUID END TYPE MODEL OF PUMP SIZE OF PUMP
SOUTHWEST 7500 PSI EMSCO FC-1600 7-1/2” X 12”
ITEM
NO.
PART NO.
DESCRIPTION
QTY.
REQ’D
8490-25A FLUID END ASSEMBLY: (CONSISTS OF ITEMS: 3,4,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,34,35,36,38)
1 1376YXX LINER (REFER TO - GUIDE FOR ORDERING CHART FOR TYPE (G); (Y); AND FOR BORE SIZE (XX)) 3
2 2930-XX LINER SEAL 3
3 8490-28 LINER WEARPLATE 3
4 2988 WEARPLATE AND MODULE SEAL 6
5 XX-BYY PISTON (REFER TO - GUIDE FOR ORDERING CHART ON FOR SIZE (XX) AND FOR TYPE (YY)) 3
6 568-225 PISTON SEAL 3
6284H25A PISTON ROD ASSEMBLY (INCLUDES ITEM NO. 7, 8, 9, & 10)
7 6278H-25 PISTON ROD (WITH ELASTIC STOP NUT) 3
8 API-4ESN PISTON ROD NUT 3
9 1290-2 PISTON ROD CONNECTING STUD 3
10 6284H-1 SUB ROD 3
11 6274CW ROD CLAMP (WITH WATER JACKET)(CONSIST OF 11A, 11B, 11C) 3
11A 1200H30 HOSE (1/2” X 30” WITH 1/2” MALE X 3/8” MALE CONNECTIONS) 3
11B 1200140 PIPE ( 1/2” NPT X 12” LONG GALVANIZED AND THREADED ON ONE END) 3
11C 4018-91 BOLT (5/8-11 GRADE 8 BOLT WITH LOCK NUT AND WASHER) 6
12 1200G74 PONY ROD 3
13 SEE PAGE VALVE 6
14 SEE PAGE VALVE INSERT 6
15 SEE PAGE VALVE SPRING 6
16 SEE PAGE VALVE SEAT 6
SWTM1700 HYDRAULIC SEAT PULLER KIT COMPLETE (REFER TO TOOLS SECTION IN CATALOG) 1
17 4488-25 VALVE COVER FLANGE 6
18 4588-25 SCREW GLAND 6
19 4690-25A PLUG (COMPLETE WITH VALVE GUIDE, BUSHING, AND SCREWS; INCLUDES ITEMS 21, 22, &23) 6
20 P115 HP VALVE COVER PLUG NITRILE SEAL 6
21 4788-25R VALVE GUIDE (COMPLETE WITH BUSHING #4700I) 6
22 4700I VALVE GUIDE INSERT 6
23 4018-18 VALVE GUIDE SCREW 12
24 4015-2 VALVE COVER STUD (WITH SW PART# HHN1250-7 1 1/4"-7 HEAVY HEX NUT) 72
FLUID END TYPE MODEL OF PUMP SIZE OF PUMP
SOUTHWEST 7500 PSI EMSCO FC-1600 7-1/2” X 12”
ITEM
NO.
PART NO.
DESCRIPTION
QTY.
REQ’D
25 4019-52 POWER END STUD (WITH SW PART# HHN1500-8 1 1/2"-8 HEAVY HEX NUT) 18
26 568-447 WEARPLATE 'O' RING 3
27 6490-25 LINER RETAINER FLANGE 3
28 4019-51 LINER RETAINER CAPSCREW 36
29 6590-25 LINER RETAINER NUT 3
30 4019-54 SUCTION MODULE STUD (WITH SW PART# HHN1750-8 1 3/4"-8 HEAVY HEX NUT) 18
31 4018-19 SUCTION MANIFOLD CAPSCREW 18
32 8590-6 SUCTION MANIFOLD 1
33 568-442 SUCTION MANIFOLD 'O' RING 3
34 8490-26 SUCTION MODULE 3
35 8490-27 DISCHARGE MODULE 3
36 8488-5 DOWEL PIN 6
37 8376-25MOD DISCHARGE MANIFOLD 1
38 4019-60 DISCHARGE MANIFOLD STUD (WITH SW PART# HHN1250-7 1 1/4"-7 HEAVY HEX NUT) 18
39 2988 DISCHARGE MANIFOLD SEAL 3
40 6490-25P LINER RETAINER PULLER 1
8590-6BFA
BLIND FLANGE IS AVAILABLE FOR CAPPING UNUSED FLANGES ON 8590-6 SUCTION MANIFOLD – (8590-6BFA INCLUDES 8590-6BF BLIND FLANGE AND 568-456 O-RING) SEE SEPARATE PG. FOR DETAILS
** POLYURETHANE SEALS AVAILABLE **
A
DATE
DATECHECKED BY
06/05/2014
06/11/2014JM
D
C
B
A
B
C
D
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8 7 6 5 4 3 2 1
A
DRAWN BY
MATERIAL
HEAT TREAT
10340 WALLISVILLE ROAD, HOUSTON,TX 77013
SOUTHWEST OILFIELD PRODUCTS
PRODUCTS IS PROHIBITED. SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
REV.DWG. NO.
B
SIZE
TITLE:
SURFACE FINISH 125 RMS MAXCHAMFERS 1/16 X 45° MAX
CONCENTRICITY NOT TO EXCEED.005 T.I.R.BREAK SHARP CORNERS 1/32 X 45° MAX
6284H25A
PISTON ROD ASSY
N/A
N/A
THIRD ANGLE PROJECTION
ALL FILLETS & RADII - 1/16 MAX
DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONAL 1/64ANGULAR: 0.5° DECIMAL +.005 / -.000
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTHWEST OILFIELD PRODUCTS.
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTHWEST OILFIELD
MG
ITEM NO. PART NO. DESCRIPTION
1 API-4ESN PISTON ROD NUT
2 6284H-1 SUB ROD
3 6278H-25 PISTON ROD
4 1290-2 CONNECTING STUD
1 43 2
(TYPE BX, BX-169 RING GASKET, 4 PLACES)5-1/8" 10000 PSI API FLANGE
5 1/8" 10K API RJT BLIND FLANGE
API RP 5A3, SOUTHWEST HI PRO 4000 OR EQUAL)(LUBED WITH API MODIFIED THREAD COMPOUND PERNOTE: 4019-56 TAP END STUD, TORQUE NUT TO 670 FT-LBS
ITEM NO.
PART NO. DESCRIPTION QTY.
1 8376-26 DISCHARGE CROSS FOR 7500 PSI SWFE 1
2 4019-56 STUD F/ CROSS USED ON FC-1600 7500 PSI SWFE 48
3 BX-169 5-1/8" RING JOINT SEAL 4
4 8290-26RD STRAINER FOR FC-1600 SWFE 7500 PSI DISCHARGE CROSS 1
5 HHN1125-7 1-1/8 - 7 HEAVY HEX NUT 48
6 BX-155 4-1/16" RING JOINT GASKET 1
7 10000-5BFLANGE API 6A 10000# TYPE 6BX 5-1/8 BLIND FLANGE 1
ENDS03/20/2014
JM
N/A
D
C
B
AA
B
C
D
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8 7 6 5 4
SURFACE FINISH 125 RMS MAX
REPRODUCTION IN PART OR AS A WHOLE
MATERIAL
SOUTHWEST OILFIELD PRODUCTS. ANY
DATE
1
SOUTHWEST OILFIELD PRODUCTS IS
2
CONCENTRICITY NOT TO EXCEED.005 T.I.R.
REV
08/16/2012
8376-26A
BH
THE INFORMATION CONTAINED IN THIS
3
10340 WALLISVILLE ROAD, HOUSTON,TX 77013
UNLESS OTHERWISE SPECIFIED: SOUTHWEST OILFIELD PRODUCTS
SHEET 1 OF 1
CDRAWING IS THE SOLE PROPERTY OF
PROHIBITED.
WITHOUT THE WRITTEN PERMISSION OF
BREAK SHARP CORNERS 1/32 X 45° MAX
HEAT TREAT
DRAWN
CHECKED
DATE
TITLE:
SIZE
B
DWG. NO.
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/64
ANGULAR: 0.5°
DECIMAL +.005 / -.000
ALL FILLETS & RADII - 1/16 MAX
CHAMFERS 1/16 X 45° MAX
DISCHARGE CROSS ASSEMBLY FOR 7500 PSI SOUTHWEST FLUID
N/A
4-1/16" 10000 PSI API FLANGE(TYPE BX, BX-155 RING GASKET, 1 PLACE)
5
2
5
3
6
4
1
2
7 3
VIEW OF BOTTOM FACE
8X 3/4-10 UNC 118 "
ON 9.5" BOLT CIRCLE
SIZE FAIL-SAFE DUAL-DURO® BLACK CAT GRAYLOY
® ZIRCONIA RUBBER URETHANE
4" 76BFS 76BDD 76BBC 137G06 1376ZIR06 2930-06 2930-06U
4 1/4" 77BFS 77BDD 77BBC 1376G07 2930-07 2930-07U
4 1/2" 78BFS 78BDD 78BBC 1376G08 1376ZIR08 2930-08 2930-08U
4 3/4" 79BFS 79BDD 79BBC 1376G09 1376ZIR09 2930-09 2930-09U
5" 81BFS 81BDD 81BBC 1376G1 1376ZIR1 2930-1 2930-1U
5 1/4" 82BFS 82BDD 82BBC 1376G2 2930-2 2930-2U
5 1/2" 83BFS 83BDD 83BBC 1376G3 1376ZIR3 2930-3 2930-3U
5 3/4" 84BFS 84BDD 84BBC 1376G4 1376ZIR4 2930-4 2930-4U
6" 85BFS 85BDD 85BBC 1376G5 1376ZIR5 2930-5 2930-5U
6 1/4" 86BFS 86BDD 86BBC 1376G6 1376ZIR6 2930-6 2930-6U
6 1/2" 87BFS 87BDD 87BBC 1376G7 1376ZIR7 2930-7 2930-7U
NOTE: DUAL-DURO® AND GRAYLOY® ARE REGISTERED TRADEMARKS OF SOUTHWEST® OILFIELD PRODUCTS.
SOUTHWEST 7500PSI EMSCO FC-1600 GUIDE TO ORDERING
LINERSPISTONS LINER SEALS
2-PIECE STUDDED PISTON ROD ASSEMBLYCOMPLETE ASSEMBLY PISTON ROD CONNECTING STUD SUB ROD
6284-25A 6278-25 1290-2 6284-1
VALVE INSERT SPRINGSTAINLESS
SPRINGSEAT PULLER HEAD
PULLER HEAD
STYLE
773-1B N/A SW5710-110L N/A 873-1 SWTM3750 SPLIT JAW
SWND-6V2 N/A SW5710-115 N/A SWND-6S4SWND-6PH
SWTM27SXN
PANCAKE
SPLIT JAW
SWND-6V2HC N/A SW5710-115 N/A SWND-6S4SWND-6PH
SWTM27SXN
SWND-6V1 SWND-6I SW5710-115 N/A SWND-6S4SWND-6PH
SWTM27SXN
SWR0500119 SWR0515845 SWR0513744 SWR0514790 SWR0512436 SWTM3-7D
SWR0520586 SWR0R0520585 SWR0513744 SWR0514790 SWR0512436 SWTM3-7D
SWR0505038 SWR0504890 SWR0515575 SWR0515576 SWR0512436 SWTM3-7D
SWU5B-EH SWUDD-6AB SW5710-115 N/A SW6ADD-B4 SWTM4-6
SWU5B-EHHT SWUDD-6ABHT SW5710-115 N/A SW6ADD-B4 SWTM4-6
SPLIT JAW
VALVES & SEATS (EMSCO FC-1600)
3 WEB STANDARD PLATE
4 WEB
FULL OPEN-ROUGHNECK
(High Temp)
FULL OPEN-ROUGHNECK
(w/Replaceable Urethane Insert)
PANCAKE
SPLIT JAW
3 J HOOK
4 J HOOK
PANCAKE
FULL OPEN-ROUGHNECK
3 WEB DOUBLE ANGLE O-RING
TYPE
SOUTHWEST (Full Open)
3 WEB (High Temp)
4 WEB (High Temp)
4 J HOOK3 J HOOK
ITEM NO. PART NO. DESCRIPTION QTY.1 8590-6BF SUCTION MANIFOLD BLIND FLANGE 12 568-456 O-RING 1
NOTE:
THIS FLANGE IS EQUAL TO EMSCO# 6317-0074-001.SW PART# 568-456 O-RING IS EQUAL TO EMSCO# 7602-1600-522.
1
A8590-6BFA
SUCTION MANIFOLD BLIND
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT
D
C
AA
B
C
D
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8 7 6 5 4 3
N/A
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
THE WRITTEN PERMISSION OF SOUTHWEST OILFIELD
FLANGE ASSEMBLY FOR 8590-6
SOLE PROPERTY OF SOUTHWEST OILFIELD PRODUCTS.
N/A
2
SUCTION MANIFOLD
CHECKED BY
MG 06/13/2014
JM 06/17/2014
PRODUCTS IS PROHIBITED.
HEAT TREAT
TITLE:
SIZE
B
DWG. NO. REV.
UNLESS OTHERWISE SPECIFIED:
SHEET 1 OF 1
SOUTHWEST OILFIELD PRODUCTS10340 WALLISVILLE ROAD, HOUSTON,TX 77013
MATERIAL
B
DRAWN BY DATE
DATE
DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONAL 1/64ANGULAR: 0.5° DECIMAL +.005 / -.000ALL FILLETS & RADII - 1/16 MAX CHAMFERS 1/16 X 45° MAXSURFACE FINISH 125 RMS MAXCONCENTRICITY NOT TO EXCEED.005 T.I.R.BREAK SHARP CORNERS 1/32 X 45° MAX
FRONT VIEW
BACK VIEW
2
1
PART NUMBER DESCRIPTION COPPERCOTE MOLY GREASE DRY (NOT RECOMMENDED)
API-4 ESN PISTON NUT
4018-91 BOLT
4018-18 VALVE GUIDE SCREW 53 80 107
4015-2 VALVE COVER STUD 669 970 1338
4019-52 POWER END STUD 1397 2025 2794
4019-51 LINER RETAINER CAPSCREW 188 282 376
4019-54 SUCTION MODULE STUD 2275 3299 4550
4019-60 DISCHARGE MANIFOLD STUD 757 1098 1514
TORQUE SPECIFICATIONS FOR 8490-25A SOUTHWEST FLUID END ASSEMBLY
EMSCO FC-1600 7500 P.S.I.
TORQUE TYPE (EXPRESSED IN FOOT-POUNDS)
NO MORE FORCE THAN ONE MAN ON 3' WRENCH/CHEATER COMBINATION
150 MAXIMUM
Southwest Oilfield Products 10340 Wallisville Road, Houston, TX 77013 Office 713-675-7541
8490-25A FLUID END FOR EMSCO FC-1600 REVISION SUMMARY
REVISION DATE REASON OF CHANGE
REV A 4/23/14 CHANGED ITEM 26 TO PART NO. 568-447 (WAS PART NO. 568-443)
REV B 5/12/14 UPDATE DRAWING NO. 8376-26A FROM REV. B TO REV.C
REV C 6/11/14 ADDED PART NO. 6284H25A TO PARTS LIST AND ATTACHED THE ASSEMBLY DRAWING TO CATALOG
REV D 6/30/14 ADDED 8590-6BFA DRAWING TO CATALOG ALSO INCLUDED NOTE ON PARTS LIST