SOUTH AFRICAN MetGroup - TexNav · 2016-06-15 · in steelwork relating to the mining and...

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SOUTH AFRICAN PROUDLY Design Consult Engineer Metanoya HT & LT Electrical MetElec Transformer Manufacturing MetATM Solar Power MetDecci MetConsult Infrastructure Consulting Engineers MetInternational A MetGroup Company Shaft Sinking & Developing MetShaft Construction Civils Infrastructure MetBCE Steel Fabrication Metal Works MetalWay MetMining Mining & OpenCast MetGroup

Transcript of SOUTH AFRICAN MetGroup - TexNav · 2016-06-15 · in steelwork relating to the mining and...

Page 1: SOUTH AFRICAN MetGroup - TexNav · 2016-06-15 · in steelwork relating to the mining and construction industries. Being involved in engineering, sinking and mining since 1971, Tjaart

SOUTH AFRICAN

P R O U D L Y

Design • Consult • Engineer

Metanoya

HT & LT ElectricalMetElec

Transformer Manufacturing

MetATMSolar Power

MetDecciMetConsultInfrastructure Consulting Engineers

MetInternationalA MetGroup Company

Shaft Sinking & DevelopingMetShaft

Construction • Civils • Infrastructure

MetBCESteel Fabrication • Metal Works

MetalWay MetMiningMining & OpenCast

MetGroup

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Introduction

Location

MetGroup is an energetic, driven and multi-faceted organization housing a comprehensive range of expertise to the infrastructure, construction, mining, shaft sinking, and manufacturing sectors. Consolidated in 2005, MetGroup delivers all-inclusive solutions spanning quality designs and innovative thinking – all rooted in impeccable safety, quality, health and environmental awareness. The group is performance driven and committed to building long-term relationships through quality services delivered alongside ridged safety standards and outstanding workmanship.

MetGroup Head OfficeWillowvale Office Park, Block A, 1st Floor,Van Hoof Close, Ruimsig, South Africa

MetATMBellville, Cape Town

MetGroup Factory5 Jacobs Street, Chamdor,Krugersdorp

MetGroup Regional OfficeBeestekraalNorth West

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Solar PowerMetDecci MetInternational

A MetGroup Company

Company Overview

MetGroup Group Of Companies

Locally anchored, MetGroup consolidates the various companies to deliver a synergized, ‘one-stop-shop’ solution for the mining industry. Each division and its expert teams service the local and global mining and infrastructure landscape with their highly sought-after expertise, specializing in each facet of the mining industry from manufacturing, construction, electrical, designs, projects feasibilities, project management and project execution.

As a privately owned enterprise, the MetGroup of Companies have serviced many blue chip clients such as Anglo, the Gautrain project, Sasol, Xstrata, Aveng mining, Shaft Sinkers, ABIR infrastructure, Cullinan diamond mine, Norilsk Nickel and many more.

Over and above the successful projects it delivers, MetGroup has provided employment, technological skills transfer and has embraced innovation in its operations to supply vital infrastructure to the mining sectors across the globe.

Quality, safety, health, the environment and skills transfer are integral to the MetGroup business. Our people and clients are our most valuable assets.

MetGroup

Design • Consult • Engineer

Metanoya

HT & LT ElectricalMetElec

Shaft Sinking & DevelopingMetShaft

Transformer Manufacturing

MetATM

Construction • Civils • Infrastructure

MetBCE

MetConsultInfrastructure Consulting Engineers

Steel Fabrication • Metal Works

MetalWay

MetMiningMining & OpenCast

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BOARD OF DIRECTORS

Brian Matheson – CEO

Wynand Lourens – Operations Director

Dr H Jantzen – Group Commercial Director

Brian’s career in mining started with JCI which, combined with his entrepreneurial flair, saw him become the founding member and current CEO of MetGroup. Brian was part of a team heading up one of the first trackless mining projects in the country.

His skills and knowledge specialised in shaft sinking and tunnelling. Brian furthered his studies at WITS University in the Business faculty in order to enhance his 30 year business career.

Over time he saw the need and demand for a specialised drill rig to be incorporated in the shaft sinking process, hence he went on to successfully develop and patent one of the world largest drill rigs (MetRig) which is currently

used by several mining companies both locally and internationally.

Wynand started his mining career with Anglo American Shaft Sinking Division at Western Deep Levels, Shaft 1 in 1987. This led him to progressing to a Master Sinker and Site Manager at Shaft Sinkers

where he was involved in some of the world’s largest and deepest projects. Wynand was part of a team of three who were the first ever to develop Anglo American 190m single face development

with the conventional handheld drilling and blasting method. He has 22 years Shaft Sinking and Construction experience and for 30 years has served the community through social

enhancement projects.

Wynand was involved in the first ever vertical sinking shaft in South Africa which removed the shaft pillar during the sinking phase, integrating with highly technical shaft

equipping. He has secured global experience in Hydro Power projects and Shaft Sinking, Equipping and Consulting, to name a few. Wynand is a shareholder and active Director of MetGroup.

Hein has 36 years’ experience in the mining and the metal industries as a Senior Manager and executive for AngloGold, Murray & Roberts (RUC), AngloGold Ashanti, Anglo American Platinum and Shaft Sinkers Plc. His responsibilities span operations, construction, contracting mega capital projects and international business. He has held a host of senior operational and corporate positions at executive level local and off-shore.

Hein is a P.Eng and Pr.CPM, holding a BSc.Eng. (Mech), BBA, MBA and DBA degrees. In addition he has successfully completed all executive programmes including AMP through the Gordon Institute and the Leadership and Social Responsibility Programme through Cambridge University and Queensland University.

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South African Clients

International & Other Clients

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Projects Current & Past

CLIENT AND PROJECT OPERATION AND ACTIVITY

Master Drilling / Sasol, Free State Shaft Support Lining.

Gold Reef City - Phase 1 - Phase 2

Stripping of old pipes and refurbishment.Feasibility study for the control of raising mine water levels.Refurbishment of the historical mine decline.

ABIR Infrastructure - India Manufacturing of a 17.5 meter diameter MetRig drill largest of its kind in the world. Consulting of a hydro electric shaft.

Tanzania Mining Infrastructure Manufacturing and supply of MetLight.

Kalagadi Manganese Mine Kuruman Manufacturing and supply of MetRig for Shaft Drilling.Manufacturing and supply of transformers.

Bombela Civils - Joint Venture Gautrain Project Manufacturing and installation of internal emergency shaft steelwork. Install head houses at Stations.

SASOL - Twistdraai Manufacturing and supply of shaft shutters.

Xstrata – Horizon Mine Portal and Twin Tunnel Decline sinking or development.

Shaft Sinkers - Impala Platinum Jumbo MetRig for Impala 17#’s. Explosive Magazines, Rope tensioner, A-Frame pre –sink headgear and Transformers.

Shaft Sinkers – Styldrift Project Jumbo MetRig for Styldrift Project Explosive Magazines,Rope tensioner and Transformers.

Shaft Sinkers – ABIR Infrastructure Jumbo Drill MetRig for India Project and Transformers.

Shaft Sinkers – EurochemEuroChem - VolgaKaliy LLC Kotel’nikovo District

Rope tensioner and Jumbo drill MetRig and Transformers.

Aveng Grinaker-LTA – Wesizwe Project Jumbo Drill MetRig for Main # and Vent #.

Aveng Grinaker-LTA – Chile Project Jumbo Drill MetRig for Shaft.

Mandela Municipality – Port Elizabeth Building of low cost housing.

Ruimsig - Fairway Crest Development Developing of a 168 unit housing complex including all infrastructure.

Contract Audit - Norilsk Nickel Feasibility audit study on their opencast mine.

Lurgies Steel construction.

Buccleugh & Gibson Str. - Johannesburg Construction of Civil services project.

Storm water reticulation - Greswold Steel construction.

Cullinan Silos Construction of specialised foundation for large commercial silos.

Kazakhstan, Iran Professional consulting services.

Brazil Mining Venture.

Glencore Xstrata - Rhovan Mine Civils.

Minxcon Professional Services.

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MetShaft is a South African company of specialized individuals providing combined capabilities in shaft sinking and all related shaft services, such as equipping, refurbishment, deepening, audits, commissioning, pipe column installations, loading box replacement and much more. Focusing on innovation through intelligent shaft sinking methodologies from concept design to end product.

MetShaft has the ability to undertake a comprehensive range of services such as wetcrete/concrete supply and apply complete with mix design, drilling and installation of shaft support and cover holes, cementation, decline conveyer box replacements, headgear erections, primary and secondary support, silos and settlers, tunnel rehabilitation, high speed development, commissioning, loading box replacements, shaft bottom cleaning and refurbishment, supply of mine related steel work, winder installations, underground civil work; earth moving, time and feasibility studies.

MetShaft’s specific expertise include:

• Vertical shaft sinking and equipping • Decline and incline shaft sinking• Bulk underground excavations • Sub shafts sinking• Deepening existing shafts • Refurbishing existing shafts• Comprehensive civil and construction work

Shaft Sinking & DevelopingMetShaft

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Decline Sinking

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Gold Reef City- Development and Refurbishment

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• Equipping Method – top down• Flexibility of development• Vent Shaft Service• Winder availability during development

Services Include:

• Box-cutting• Pre-sinking• Main sinking• Development• Cementation

Vertical Shafts

Sinking - Mining & Construction

Equipping & Commissioningof The Main Shaft

“We deliver quality mines through quality work”

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Shaft Sinking Division

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Shaft Refurbishment

Winder Ropes – Front & Backends

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Specialised Plant & Equipment

The following is available:

• Winders (stage and kibble) • Headgears • Electrical equipment (incl. transformers) • LHD’s and other types of loaders • Dump trucks • Electro-hydraulic drill rigs • Shaft Jumbos • Lashing units

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Engineering Services

WINDING DEPARTMENT

• Winder refurbishment • Winder installation • Winder maintenance • Winder control installation (PLC) and fault finding • Non-destructive testing of critical items

WINDING ROPE MAINTENANCE

• Electromagnetic testing of ropes • Rope front end cutting for testing as per regulations • Rope backend cutting for moving X-over points • Correct method for installation of ropes • Correct method for changing ropes • Storing of hoisting ropes

OPERATING SHAFTS

• Shaft steel structures examination • Shaft steel structures repairs • Replacement of shaft steel structures

CONSTRUCTION

• Conveyor belt structures • Shaft Headgears • Shaft Ventilation Fans • Sinking stage erection and installation • Installation and commissioning of electrical substations

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MetMining has the ability to undertake

• Opencast mine operations on behalf of clients • Scoping- pre-feasibility, feasibility and implementation studies on behalf of client

• Supply opencast consulting services to clients• Actively seek to increase market share in opencast mining in respect of mining,

consulting services • Optimising opencast mines, joint ventures and partnerships

• MetMining seeks to increase market share in all other aspects of mining• A safe and productive environment on all sites

MetMiningMining & OpenCast

MetMining specializes in providing full contract mining services to its clients, inclusive of mining consulting, geological drilling, and rehabilitation planning. MetMining embraces an open book and participative approach, and as such, its preferred contract type is agreed target costing in which MetMining, together with client, calculates all relevant costs for mutual acceptance,

However, should the client prefer alternative contract types, this will be accommodated.

MetMining brings together integrated capabilities and varied competencies, which it imparts with its clients in a flexible manner.

Any one of a number of beneficial relationships will be considered on a contractual basis, or as partner in a joint venture.

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Shipping to Sites

ManufacturingDivision

Floris Snyman - Technical Director

Tjaart Pretorius – Managing Director

Steel Fabrication • Metal Works

MetalWay

MetalWay was formed to provide a specialist service to both the mining and construction industries by pioneering the design, fabrication and installation of one-of-a-kind and intricate steel structures.

Through leveraging its expert resources, MetalWay manufactures the MetGroup patents such as a vertical shaft drill rig, the MetRig. The growth of the company is due to being strategically geared towards supplying the ordered fabricated equipment on time every time, never sacrificing on safety and quality.

20 years experience in design and manufacturing in steelwork relating to the mining and construction industries.

Being involved in engineering, sinking and mining since 1971, Tjaart is a qualified Electrical Engineer and has mastered all aspects of engineering in shaft design, sinking, repairs, and equipping as well as trackless mining, high speed development, electrical reticulation and electrical distribution networks (66kv and below). This experience spans headgear engineering construction, shaft loading bins, surface and underground conveyor belts, winders, shaft operations, compressors, ventilation fans as well as expertise in general mine operations.

Tjaart’s responsibilities have included control and management of shaft sinking – both locally and abroad, managing profitability, cash flow contract operations, commercial agreements and contract negotiation, tender processes, customer relations, contractual claims, designs, design layouts and mine health and safety.

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Electrical

HT & LT Electrical Reticulation& Maintenance

HT & LT ElectricalMetElec

Through its specialist focus on leveraging its skills and resources in HT and LT electrical installations. MetElec plays a significant role in MetGroup projects. Specializing in electrical reticulation, overhead power lines, installation of mini-subs, sub-stations and transformers, troubleshooting and emergency services.

Thanks to the MetElec capabilities and experience, the team’s services are commissioned through South Africa, Africa and abroad.

MetElec is equipped to offer:

• HT overhead line installation • Sub stations construct & install• Winder, switch gear and panel boards • All relevant electrical maintenance• Main switch gear, panel board • Installations (motor starter installations)• Power and control wiring for processing industrial capital expansion projects

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Schalk Burger – Managing Director

Transformer Manufacturing

MetATM

Associated Transformer Manufacturing (ATM) established in 1996 is now proudly a MetGroup company. The new MetATM has manufactured transformers for local and international markets.

MetATM provides products and services to the electrical engineering industry. These products range from the manufacturing of distribution transformers up to 10MVA, power transformers up to 15MVA, with voltage ranges up to 33 000 Volts. MetATM also manufactures dry type transformers up to 2500kVA and inductors to client specifications. The refurbishment of transformers which include the redesign of existing transformers as well as on site servicing with oil purification and oil analysis form part of our extended customer after sale service.

Together the MetGroups “one-stop-shop” solution for infrastructure development and Associated Transformer Manufacturing’s track record of manufacturing world-class transformers, the newly established MetATM will continue to manufacture and provide first class transformers to the market.

After completing his high school career Schalk started as an apprentice armature winder. During his training he was called for National Service in the Navy between 1973 and 1974. Due to his interests in electronics he soon found himself in the Navy electrical workshop where he worked on radar power supply systems, DC motors, transformers etc.

After his National service he attended classes at the Cape Town Technicon which included principals of electricity, electronics and radio technical designs. Once he qualified in 1978, he started his own company, Central Armature winders, which specialised in repairs of AC & DC motors and variable speed systems. By 1989 his interests in transformers had grown and Schalk started Central Power Transformers. By 1999, Associated Transformer Manufacturing (ATM) was founded. We excelled in our field as a company with fast, efficient and reliable delivery of transformers and mini substation. We also manufacture main distribution boards and install HV & LV networks. All designs and execution of contracts are done under his highly experienced supervision and with 40 years of experience in the industry, results in almost zero failures on site.

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As the founding company, Metanoya specializes in the fields of project management, engineering, design and consulting.

It has pioneered and patented designs such as the MetLight and MetRig, which have opened new dimensions to the mining industry worldwide.

Metanoya’s specific expertise relating to the mining sector include: consulting, shaft design for both permanent and sinking, surface and underground infrastructure plus mine design.

Studies from pre-feasibility through to bankable, as well as engineering, procurement and construction management.

Metanoya continually strives to keep abreast of the latest developments and trends to enable us to be a cutting edge provider of world-class mining products and services.

MetLight AMetgroup Patent

Design • Consult • Engineer

Metanoya

Pat Mitchell

Pat started his mining career with Rand Mines in 1972 as a Learner Official. During this period he obtained the Mine Overseers Certificate, Certificate in Rock Mechanics, Managers Certificate and National Diploma for Technicians (Metalliferous Mining). He progressed through the ranks to General Manager. In 2003 Pat started work in the consulting field and has been working on project studies and includes the execution of mining projects. He took on the role of the client’s representative as Production Manager on behalf of Anglo Platinum at Twickenham Platinum Mine. Twickenham is a Greenfields project in execution.

Pat has a lot to offer now in the design aspects due to the operational experience and aspects of mine management.

Design & New Technology Development Division

Designing

MetRig AMetgroup Patent

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MetBCE is a proudly South African company specializing in construction and civil works. Having a track record of 17 years on large construction projects, access to a modern fleet of heavy plant and machinery, integrated with highly experienced managers,

operators and supervisors, the team is able to tailor projects to meet client requirements.

MetBCE has the expertise and capabilities to undertake large civil works including bridges, roads and residential or commercial infrastructure projects.

As a result of its specialist skills and competence, MetBCE holds a proven track record of building homes for the nation (approximately 3000 to date), as well as hospitals, factories, warehouses and all other commercial and

related civil work.

Building on this legacy, MetBCE’s diverse range of services include:

• Civil designs • Town infrastructures• Roads and bridges • Housing, hospitals and schools

• Construction • Civils Infrastructure• All relevant civil and construction work

Construction • Civils • Infrastructure

MetBCE

Jonathan Matheson - Director

Brian Jr Matheson - Director

While studying abroad, Jonathan started his career and studies in Business, Management and Development, working his way up the rungs in the communications

industry. After five years of corporate management experience and operating several business ventures, Jonathan followed his business drive and became involved in

the development, management and operational aspects of the now MetGroup. Following his involvement in various housing projects, he now takes a lead role in MetBCE and managing several of its operations.

While obtaining his Business Management Degree, Brian was highly involved at management level of large commercial structures. After working his way up the corporate ladder, his entrepreneurial flair for business expanded into the family operation. Over the past six years Brian has been fully active and hands-on in MetGroup’s mining and construction projects, with this ambit now expanding and taking a lead role in MetBCE.

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Bombela – GautrainStations Project

Civil Work

Building & Civil Division

Low cost housing builders – RDP housing

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A professional MetGroup infrastructure engineering company specializing in the design of all Municipal infrastructure and related services.

With a highly skilled team of engineers with 30 years industry experience we are able to offer a full range of products including civil services design, floodline determination, hydrology, environmental, structural, geotechnical and

town planning associated services.

The technical staff and the company are affiliated with ECSA, SAICE, CESA, IMESA and SARF. Everything required to service the infrastructure needs of the community.

MetConsultInfrastructure Consulting Engineers

Gavin M Clunnie - Director

Deon H Pinard - Director

Gavin has been involved in civil engineering since 1973, with 13 years’ service at Transnet railways and harbours; he handled heavy duty pavement design. During his 14 years at the

Geotechnical Office, Gavin dealt with municipal employment in geometric engineering and storm water management while reaching the position of Executive Officer of the

WMLC of the City of Johannesburg. Gavin obtained a Masters Diploma in Engineering in 1986 and is a registered professional according to LCSA and a member of SAICE

and IMESA.

Deon has been involved in civil engineering since 1982, with seven years’ experience in municipal employment, specialising in road and storm water design. He spent five years at Allyson Lawless and Knowledge Base- design software development and supply. Throughout his 11 years in engineering consulting Deon has been a partner of MetConsult business (previously Kunene) since 2005. Deon is a registered professional with a BTech(Trans) degree and is a member of IMESA and SAICE.

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www.metgroup.co.za

Willowvale Office Park, Block A, 1st Floor,Van Hoof Close, RuimsigSouth Africa

Tel. +27 11 662 2248Fax. +27 86 600 3611Email. [email protected]