Sourcing & Logistics Offering Presentation
Transcript of Sourcing & Logistics Offering Presentation
Shanghai, December 14th 2018
Sourcing & Logistics Offering Presentation
Offering presentation
14 Dec 2018
Contents of the document
Sourcing: Approach and selected cases
Logistics: Approach and selected cases
14 Dec 2018
Purchasing and shareholder value
Main purchasing goals shall be aligned with Value Creation objectives
Main company goals Main purchasing goals
Reduction of financial
requirements
Raise market shares
Enter new markets
Reduction of operative
costs
Reduction of
amortizations
Reduction of working
capital (supplier
payments)
Higher specification
comformity
Wider portfolio of
sourced products
Reduction of average
price paid (sourcing)
Optimization of
make or buy decisions
X1 * SALES
X2 * EBITDA
X3 * EBIT
Shareholder Value
P.F.N.
14 Dec 2018
Best
Practices
Best
Perform
ances
Complete Strategic Sourcing offering
Through focused initiatives we address all areas of improvement of a Purchasing organization
Sourcing
assessment
Operational
sourcing
Sourcing roll-out
& interim
management
Organization
redesign
Organization
development
14 Dec 2018
Sourcing Assessment
Leveraging proven methodologies, in very short time we identify areas of improvement
ORGANIZATION UNDERSTANDING
• Purchasing Function Mission and Goals
• Organization Chart(s) and location(s)
• GSMM Evaluation
• Process Coverage
• Available Tools
• Spend Breakdown (Categories and SG’s)
BUYERS QUESTIONNAIRE
• Self evaluation of resources allocated to each and every sub-process
SPA METHODOLOGY
• Analysis of the net potential benefits generated by the application of each of the 44 sourcing levers for 1 selected SG
F/E SOURCING POTENTIAL
• Evaluation of structural cost advantage of Far East suppliers compared with Italian ones
14 Dec 2018
Organization redesign
We believe in a systematic approach for organization redesign
Data gathering & analysis
Organization principles definition
Organization sizing
Organization naming
Gap analysis
Transition plan
definition
• “As is”
organization
mapping
• Current
Organization
cost
• Resources
Time allocation
• Internal best
practices
• Resources
background,
attitude and
skills
• Keywords
• Roles
• Reporting lines
• External clients
• Modus
operandi
• Driver analysis
• Best practice
application
• Category and
SG analysis
• Cost variations
• Payback
• Resources
assessment
• Job & role
description
• Evolution
scenarios
• Resources
future time
allocation
• Hiring and
firing plan
• Resources
training and
coaching
needs
• Overall
transformation
program
• Internal
communication
plan
• Consensus
generation
• Training and
coaching plan
• Responsibility
handover plan
• Resources
adjustment
plan
14 Dec 2018
Detailed processes tools and
methodologies review and upgrade
Resources adjustment
support
Activity transition
plan management
Resources training and
coaching
Ongoing review
• Strategic, tactical
and operational
processes and
methodologies
• KPI’s
• Management
system
• Vendor rating
• Vendor
management
• Sourcing toolbox
• Internal resources
identification and
transfer
• External resources
search support
• New resources
introduction and
support program
• Resources
outplacement
• Activities listing
• Target team
member
identification
• Activity Transfer
plan definition
• Plan execution
follow-up
• Formal class
training delivery
• On-the-job coaching
• Guided tour
• Assisted
driving
• Ongoing support
• Long term coaching
• Regular program
reviews and
program adjustment
• Gap closure
monitoring
Organization development
During organization development we work together with client’s resources to adapt and implement methodologies,
processes and tools
14 Dec 2018
Operational Sourcing
The Operational Sourcing stream of work lasts approximately 5 months and leverages our methodologies and tools
proven over a number of projects
- In depth understanding of
Client’s requirements
(product, quality, logistics,
service level, ...)
- Data collection about
potential suppliers
- Definition of a potential
suppliers long list and first
contact
- RFI
- Suppliers visits and
subsequent short list
- Preparation of RFQ
documentation
- Evaluation/ranking of
quotations
- Logistics solution
development
- Preliminary negotiation
- Interviews with all the
category managers to
confirm hypothesis
formulated in this proposal
- Confirm preliminary data
integration and analysis
- Final selection of
categories
Main
activities
* Timing will heavily depends on data availability
** Timing will heavily depends on Client’s decision process
4-5 weeks* 4 months **
- Potential suppliers’
database (long list)
- Suppliers short list
- Evaluation of quotations
- Logistics solution
- Quotation (before final
negotiation)
- Final selection of
categories
Main
Deliverables
Diagnostic Suppliers’
selection
RFQ and
preliminary
negotiation
Phase 1 Phase 2 Phase 3
Project
Phase
14 Dec 2018
Sourcing roll-out & Interim management
- New supplier qualification
- P/# transfer program definition
- Tool preparation
- Sample production and validation
- First batch production and validation
- New supplier procurement ramp-up
- Old supplier phase-out
- Set-up of quality assessment and vendor rating
- Definition and management of supplier improvement programs
- On-going supplier contract compliancy
- Daily activities management
- Multifunctional Interactions
- Manage organizational change
- Resources management and long term development
- Drive best practice processes, tools and methodologies implementation
- Function performance measurement
- Function improvement plan implementation
Sourcing roll out
Interim
Management
14 Dec 2018
Situation Project Objectives
Results
- Mid-size electronics player
- 3 Sourcing offices in Asia
- Recently merged 2 divisions, each of
them with its Asia Sourcing office
- Rapidly realize savings on selected
categories
- Improve / accelerate integration of
the 3 Asia sourcing offices
- Acquire in-depth technological
knowledge on key categories
- Develop a complete program based
on 3 streams of work :
- Operational Sourcing led by BAS
on 4 commodities. This stream of
work alone involved a team of 6 full
time resources
- Organizational development
impacting Strategy development,
Processes, Methodologies, KPI’s
development
- Preliminary technology scouting
on 2 main technologies (LCD’s and
Touch screens)
- Realized tangible savings on each of the 4 commodities sourced. Savings ranged from 12% to 38%
- Developed and communicated new strategy for 6 categories; all category managers developed a strategy review plan
- Customized and deployed across the entire sourcing organization a set of methodologies and tools
- Changed the way Sourcing is interacting with the rest of the organization
Project example: Electronics
Accelerating savings through Asia Sourcing
14 Dec 2018
Situation Project Objectives
Results
- Italian mid size industrial client (~500
Mil Euro turnover) in the chemical
sector
- Part of a diversified group (public
company)
- Provide to the company an
“advanced” purchasing office to
avoid the disadvantage of scale
economies
- Complete diagnostic and design of a
trasformation plan
- Setup of the central purchasing
organization
- On-the job training of the newly
formed organization through a
complete Sourcing program on 6
categories
- The new office has been implenented with the change of 50% of the personnel
- New processes and procedures have been implemented, generating savings of >10%
- A new IT system for Supplier Relationship management with innovative B2B features has been implemented to support the
purchasing function
Project example: Chemicals
Complete set-up of the purchasing function
14 Dec 2018
Objectives
- A toy creation division of well-known
worldwide FMCG company, with half
of the items produced in Guangdong,
China
- Total cost from their Chinese
suppliers increased by 70% in last
five years, mainly for the increase of
labor cost
- To decrease the cost, their Chinese
suppliers have delocalized their
facilities to Guangxi. However, finally
they found that the total cost in
Guangxi is same as in Guangdong
- Analysis of current manufacturing
footprint
- Analysis of the real situation of total
cost and general labor environment
in Guangxi
- Identification and comparison of
alternative scenarios for future
manufacturing locations (in China
and in other Asian countries)
- Preparing interview guides
- Analyzing other places in China on
their meteorological conditions,
inter-provincial migration, minimum
salary, micro factors, labor supply
and logistics situations
- Organizing and conducting
interviews with entrepreneurs,
workers, HR companies
- Comparing other Asian countries
(political stability, transparency,
economy, labor force supply and
other economic factors
- Identification and prioritization of alternative places in China with lower total cost and available painting workers
- In depth understanding of total cost, workers attitude and availability of painting workers in selected areas in China
- Understanding situation in other Asian countries
Project example: Toys
Benchmarking China production competitiveness
Situation Project Objectives
Results
14 Dec 2018
Contents of the document
Sourcing: Approach and selected cases
Logistics: Approach and selected cases
14 Dec 2018
Logistics and shareholder value
Main goals the logistics function shall be aligned with Value Creation objectives
K1 * SALES
K2 * EBITDA
K3 * EBIT
Main company goals Main logistic goals
Reduction of financial
requirements
Raise market shares
Enter new markets
Reduction of operative
costs
Reduction of
amortizations
Reduction of circulating
capital
Raise service quality
Increase “Degree of
coverage” of the system
Reduce the “ Cost to
serve ”
Optimization of assets
and their utilization
(warehouse rotation)
Shareholder Value
P.F.N.
14 Dec 2018
Supply Chain reference model
Return
Source* Make* Deliver
Plan
Return
*
• Demand/Supply Planning and Management
- Balance resources with requirements and establish/communicate plans for
the whole supply chain
- Management of business rules, supply chain performance, data collection,
inventory, capital assets, transportation, planning configuration, and
regulatory requirements and compliance
- Align the supply chain unit plan with the financial plan • Order, Warehouse, Transportation, and
Installation Management for Stocked, Make-to-
Order, Engineer-to-Order, and Retail Product
- All order management steps from processing
customer inquiries and quotes to routing
shipments and selecting carriers
- Warehouse management from receiving and
picking product to load and ship product
- Receive and verify product at customer site and
install
- Invoicing customer
- Manage Deliver business rules, performance,
information, finished product inventories, capital
assets, transportation, product life cycle, and
import/export requirements
• Return of Raw Materials (to Supplier) and receipt of returns of Finished
Goods (from Customer)
- All return defective product steps from authorizing return; scheduling
product return; receiving, verifying, and disposition of defective product;
and return replacement or credit
- Manage Return business rules, performance, data collection, return
inventory, capital assets, transportation, network configuration, and
regulatory requirements and compliance
14 Dec 2018
• Service level requirements
• Target volumes (including
geographical distribution and
seasonality)
• Production plants
• N. of points to be served (WHS
and POS)
• Delivery frequency
• Distances covered/timing
Main input
Logistics model
Depot
POS POS
WHS
Logistic
parameters
Total
logistics
costs
Unit logistic
tariffs
Our approach to develop the logistic models
14 Dec 2018
Local distribution
(to POS)
C&C management
Secondary distribution
(DC-C&C/TP)
Depot management
Primary distribution
(factory-depot)
TP management
C&C
DC
POS POS
TP
-
-
Number of depots
Transportation means
- Stock and space
allocation (depot sizing)
- Depot coverage
- C&C network sizing
- Deliveries split
.
.
.
DC-POS
TP-POS POS-
C&C
Main decisions on logistic
indicators
- TP network sizing
Primary
Warehousing
To-door
delivery
Main decisions for each logistic layer
14 Dec 2018
Situation Project Objectives
Results
- European leader for Automotive AM
and Agricultural OEM wire cables
- Reduction of order response time
to improve service level to
European customers
- Optimization of the production
planning, management and control
of the Turkish plants
- Optimization of the Italian logistic
hub
- Reduction of order response time by 50%
- Service level improved from 65% to 90%
Project example: Automotive components
Supply chain optimization in Italy and Turkey
14 Dec 2018
Situation Project Objectives
Results
- Italian industrial client in the luxury
sector.
- More than 2.000 employees all over
the world.
- 600 mn euros turnover in 2011.
- Provide to the company optimized
processes in order to implement
the supply chain.
- Improve the productivity
redesigning processes and
systems.
- Improve the organizational
structure.
- Redesign of processes for the
operative production (raw material to
contractors).
- Redesign of the distribution (finished
goods and merchandising delivered
to direct and indirect shops located
all over the world).
- Planning and development of the
new supply chain (warehouse layout
and implementation of the new
management system).
- Automation of operations.
- The productivity has been increased of 25% thanks to the introduction of new processes, systems and instruments.
- Delivery inaccuracy reduced by 90%
- Incresed manageable volumes of 50% compared with the previous structure.
Project example: Luxury apparel brand
Logistics optimization
14 Dec 2018
Situation Project Objectives
Results
- Industrial client in the fashion sector
(Public company).
- Reduction of the delivery time.
- Reduction of total costs of the
process.
- Re-definition of import process and
distribution strategies in the US
market for products manufactured in
Italy and China.
- Renegotiation of relationships with
logistic partners to reduce costs and
delivery times.
- A new procedure has been designed to reduced by 50% (from 4 to 2 weeks) the standard delivery time.
- Furthermore, 25% of transportation costs have been reduced.
Project example: Fashion brand
Time-to-market reduction for distribution in the USA
14 Dec 2018
Situation Project Objectives
Results
- Client: pharmaceutical distributor
leader in the Italian market
- Provide to the company an
advanced and high efficiency
logistic hub able to sustain the
planned geographical expansion.
- Plan and development of the new
logistic hub starting from the
definition of specifications and
requirements.
- Selection of the best localization for
structures.
- Definition of systems and processes
to evaluate the financial
sustainability of the initiative.
- Construction of a new advanced logistic hub with double throughput capacity
- With the new hub, unitary handling costs has been reduced by 40%.
Project example: Pharmaceutical distribution
Design and implementation of new logistic hub
14 Dec 2018
Situation Project Objectives
Results
- Italian leader in the
commercialization of jewelries.
- Maximize the efficiency of the
company liabilities to support the
ambitious development
commercial plan.
- Provide to the company optimized
processes in order to implement at
best the new logistic hub.
- Plan, design, build and start-up of
the new highly automated logistic
hub
- Evaluation of requirements.
- Blueprint design
- Design of the processes
- Definition of client service
strategies.
- Manage the construction
- Support the migration from
the old to the new hub.
- Support the start-up of the
new hub.
- Realization of a new logistic hub with performance, efficiency, reliability and precision significatively higher than previous
structure.
- Costs and problems related to the implementation of the new logistic hub have been minimized.
Project example: Jewelry retailer
Development of new high-tech logistic pole