[Source Code] - Directory listing of SYSTEMOW AUTOMATYKI... · Introduction Examples of the source...

Micro and Magelis Altivar and Preventa

System User Guide [Source Code]

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Micro and Magelis Altivar and Preventa_EN

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Table of Contents

Application Example - Source Code .....................................................................................3 Typical Applications ...............................................................................................................4 System .....................................................................................................................................5

Architecture.............................................................................................................................5 Installation...............................................................................................................................8

Hardware...........................................................................................................................................................11 Software ............................................................................................................................................................15 Communication .................................................................................................................................................16

Implementation .....................................................................................................................18 PLC....................................................................................................................................................................19 HMI ....................................................................................................................................................................26 Variable Speed Drive ........................................................................................................................................39

Appendix ...............................................................................................................................44 Detailed Component List.......................................................................................................44 Component Features ............................................................................................................46

Contact ..................................................................................................................................53

Introduction This document is intended to provide a quick introduction to the described System.

It is not intended to replace any specific product documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and starting up the system. A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system might be implemented.


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Abbreviations

Word / Expression Signification PLC Programmable Logic Computer WxHxD Dimensions : Width, Height and Depth HMI Human Machine Interface PC Personal Computer AC Alternating Current DC Direct Current VSD Variable Speed Drive VAC Volt alternating current PS Power Supply I/O In/Output CB Circuit Breaker HVAC Heating, Ventilation & Air Conditioning SCADA Supervision, control and data acquisition EDS Electronic Data Sheet PL7PRO Product name of a Schneider Electric PLC programming software Vijeo-Designer Schneider Electric product name for HMI visualisation software Power Suite A Schneider software product for programming the Magelis HMI Micro Is the product name of a Schneider Electric PLC Preventa A Schneider product family of safety devices Phaseo Is the product name of a Schneider Electric power supply family Magelis Is the product name of a Schneider Electric HMI-Device family

Application Example - Source Code Introduction Examples of the source code and wiring diagrams used to attain the system function as

described in this document can be downloaded from our „Village“ website under this link.

http://the-village.schneider-electric.com/Architectures_Systems/publication_as.nsf/FolderLien/D1AB1478951DEA77C1256FD4004882EA?OpenDocument


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Typical Applications

Introduction Here you will find a list of the typical applications where this system/subsystem can

be applied: Industrial • Small to middle sized automated machines • Packaging, Textile, Conveying, Services (water and waste treatment) • automated autonomous sub systems serving as components to large or middle

sized machines Building • HVAC • Industrial & Technical Building Machines • Packaging • Specialised machines • Conveying; Moving

Application Description Example

Packing machines For the packaging industry, used for labeling, packing, filling and paletting of goods.

Specialised Machines For economical operation of special machines used in mounting, finishing, cutting etc. (e.g. food preparation, automatic assembly, woodworking)

Conveyor System For use in sorting systems e.g. "pick and place".


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System

Introduction The system chapter describes the architecture, the dimensions, the quantities and

different types of components used within this system.

Architecture

General The system consists of a mid-range PLC controlling up to 6 variable speed drives, each

with its own electric motor. Each drive has its own circuit breaker, each motor its own contactor. The drives can be used in factory setup mode or re-configured using the PowerSuite software. The 400 VAC three phase input is split at the mains switch for the standard 400 VAC 3 phase system and a 230 VAC input to the Phaseo power supply for the automation hardware. All drives are hardwired into the PLC. Supervision of the drives is via a full graphics HMI touch screen configured and programmed using the VijeoDesigner software. The HMI control panel is connected to the PLC using a Uni-TelWay bus. The PLC must be configured and programmed using PL7 Pro software. An illuminated beacon indicates the actual system status (on/off, motor running, awaiting acknowledgement, emergency off). The mains switch is so wired that even when the system is switched off at the mains switch, the automation system is still intact for diagnostic purposes. The software application in this example is only a minimum control application for using the drives with their factory setup. The hardware, however, has been selected with the intention of processing additional I/O. Options: The system has a category 4 safety level option with Preventa module supervised contactors for the drives. This safety module not only protects the drives but is also invoked by the emergency stop. The system has a second option of a category 3 safety level supervision for automatic stoppage of the motors if any of their enclosures are opened. This gives an overall category 3 safety level for the system. Note, the safety module for the VSDs has its own power supply. In the case of a safety event, the safety modules must be acknowledged before the system can be reset/restarted. An optional gateway (TSX ETZxx) can be added to communicate via TCP/IP connection with higher level systems. (options are shown in the layout in dotted line rectangles)


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Layout

Components Hardware:

• Tesys mains switch (CB) • Phaseo Power Supply (PS) • TSX Micro (PLC) • Magelis XBT-G (HMI) • Altivar 31 Variable Speed Drive • AC motor • XVBC illuminated beacon Optional Hardware: • Preventa Safety Modules • Contactors • TSX ETZ 410 Gateway • TSX SCP 114 Communications Adapter Card for Uni-Telway Software: • PL7 Junior (PLC) • Vijeo-Designer 4.1 (HMI) • PowerSuite (Altivar)


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Quantities of Components

For this application the major components are required in the following quantities: 1 TSX Micro PLC 1 Magelis touch screen HMI unit 2 Phaseo power supplies 1 Tesys mains switch (must be assembled) 6 Circuit Breakers 6 Altivar VSDs 1 illuminated beacon consisting of 4 colour modules 6 standard AC motors The options require: 2 Preventa Safety Modules 2 Redundant Contactors 1 TSX ETZxx 6 Motor Contactors 1 emergency stop 2 push buttons For a complete and detailed list of components and order numbers please refer to the components list at the rear of this document.

Degree of Protection

Not all the components in this configuration are designed for use in the same environmental conditions. Some components may need additional protection depending on the environment in which you intend to use them. For exact environmental details of the individual components please refer to the appropriate product manual.

Safety Notice As there are no moving mechanical parts in this application example, category 3

(according to EN954-1) has been selected as an optional safety level. However, the standard and level of safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery. Whether or not safety category 3 should be applied to your system should be ascertained with a proper risk analysis. This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the safety requirements with respect to the equipment used in their systems nor of compliance with either national or international safety laws and regulations.

Dimensions The compact size of the PLC, the power supply and the Altivars permit the use of a

compact housing of the size 800 x 1200 x 400 mm (WxHxD). The HMI unit is fitted with brackets for fixing into a cut-out in the front door of the housing. The AC motors are installed on the machine(s).


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Installation

Introduction This chapter describes the steps necessary to set up the hardware and configure the

software for the described application.

Layout


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Function PLC Program / HMI Controls The user can supervise up to 6 Altivar drives using the full graphics touchpanel of the Magelis HMI. The drives are hardwired into the PLC. The PLC has a Uni-Telway bus connection to the HMI. There is also a TSX ETZ option that can be configured as a gateway to an Ethernet network. The HMI consists of 3 displays on the Magelis. After switching on, once the Magelis HMI has connected to the PLC, it offers you a screen to select either all motors simultaneously or select an individual motor. A Selection on the first screen switches you automatically to the next screen which, depending on your selection from the first screen, offers you supervision over the single motor selected or all motors. You can now use the start\stop buttons to start or stop all or one of the motors and select the direction of rotation using the left or right buttons. The buttons in the individual motor screens (not the screen for all motors) reflect the current motor status by changing the colour of the buttons to the actual status of the individual motor (red=inactive, green=active) The indicator beacon has a red, green, blue and white lamp. White = system powered up (indicator is only off when no current flowing) Red = Emergency stop was pressed Green = at least one of the motors is running Blue = acknowledgement of emergency stop or safety event is expected After switching on at the mains, the system is in safe mode, i.e. the blue acknowledgement buttons must be pushed before the drives can be powered up and the motors can be started. Pressing the emergency stop or opening any motor protection doors (operation of safety interlock switch) causes the system to close down and the blue light to light up. Starting a motor causes the green light to be lit. Only when all motors are off is the green light off. Note: The I/O points listed below are a minimal set to test the system and motor hardware connections as shown in the architecture. They do not represent a comprehensive collection of I/O points required for control and display in an industrial application. Optional: The optional safety functions implemented with the Preventa module include supervision of a redundant overload contactor for all the attached Altivar drives and also supervision of the doors to cabinets containing the motors (here represented by a single movement sensor). Should the door to a cabinet be opened the motors are all stopped immediately and an acknowledgement is required before restart is possible. Note, shut down of a single motor or the entire mechanical system, i.e. the occurrence of a safety event, does not stop the PLC. Once the safety system has been invoked by a safety event, an acknowledgement must be given before the system can be reset/restarted. For system supervision, using a SCADA system for example, an optional gateway to an Ethernet system can be connected by Uni-Telway bus to the PLC.


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PLC Wiring

TSX Micro Outputs

%Q1.0 %Q1.1 %Q1.2 %Q1.3 %Q1.4 %Q1.5 %Q1.6 %Q1.7 %Q1.8 %Q1.9 %Q1.10 %Q1.11 %Q1.12 %Q1.13 %Q1.14 %Q1.15 %Q2.0 %Q2.1 %Q2.2 %Q2.3 %Q2.4 %Q2.5 %Q2.6 %Q2.7

Motor1 LI1 Motor1 LI2 Motor2 LI1 Motor2 LI2 Motor3 LI1 Motor3 LI2 Motor4 LI1 Motor4 LI2 Motor5 LI1 Motor5 LI2 Motor6 LI1 Motor6 LI2 Motor1 LI3 Motor2 LI3 Motor3 LI3 Motor4 LI3 Motor5 LI3 Motor6 LI3 Signal column Pin 1 Signal column Pin 2 Signal column Pin 3 Signal column Pin 4 Blue Lamp Blue Lamp

Forward Reverse Forward Reverse Forward Reverse Forward Reverse Forward Reverse Forward Reverse Start/Stop Start/Stop Start/Stop Start/Stop Start/Stop Start/Stop Blue Warning Light Green Warning Light White Warning Light Red Warning Light Acknowledge Button Emergency Stop Acknowledge Button Doors Open

TSX Micro inputs

%I3.0 %I3.1

Safety Module 1 Pin 34 Safety Module 2 Pin 24

Emergency Stop pressed Protection door Open

Micro Power supply

24 VDC

- +

0V DC +24V DC


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Hardware

General • The power supplies, fuses, contactors and circuit breakers require a DIN rail for

mounting. • The HMI requires a cut-out in the housing door and can be fixed in place with the

brackets supplied with the Magelis unit. • The AC motors can be mounted directly on the machine with a metal flange. • Use M5*18mm bolts and screws and 35mm DIN railing for the mountings. • 230 VAC wiring connects the mains switch to the power supply. • 400 VAC wiring connects the mains switch to the contactors and drives. • 24 VDC wiring connects the power supply to the PLC, the HMI, the acknowledgement

buttons, the warning lights and the safety modules.

Emergency Stop

Mainswitch

Housing GV2MC02 With GV2K04

mounting

Circuit Breaker GV2ME14

(optional with under voltage protection

GVAX225)

Optional:

Continuation on next page


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Emergency Stop

XALK178G

Harmony Push buttons with indicator XB5AW-xxx

XALD01

Iluminated Beacon XVBCxx

Coloured units should be assembled in the order shown for the

signalling in the example to work

correctly

Power Supply ABL7RE2403



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Power Supply ABL7RE2410

PLC Micro TSX3722101

Drive Controller ALTIVAR 31

ATV31H037N4

• Mains und Motor connection

• Control Terminals



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HMI

Magelis XBT-G2330

Preventa Safety Module XPSAF5130

Safety Interlock Switch

XCSTA792

TSX ETZ Ethernet gateway


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Software

General In order to use the programming and configurations software (PL7 Micro for the

micro, PowerSuite for the VSDs and VijeoDesigner for Magelis) your PC requires an installed Microsoft Windows operating system, either Windows2000 or WindowsXP. To configure the Altivar drives, you do not necessarily need the PowerSuite package. You can configure the Altivars using the front panel on the devices themselves, however for more comfort, testing, scenario simulation and archiving of the final configuration, PowerSuite is recommended. To start the install of a particular software package, insert the appropriate CD into your CD or DVD drive. The CD starts up automatically if you have activated the „Autostart“ function in the windows operating system. If you encounter difficulties consult the installation manual of the individual product you are currently installing. The default installation paths for the above software are: • PL7 Junior \PL7\ • Vijeo-Designer \Programs\Schneider Electric\Vijeo-Designer • PowerSuite \Programs\Schneider Electric\PowerSuite


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Communication

General The architecture presented here requires no bus system, however, the

communication between the PLC and the full graphics touchpanel Magelis (HMI) is established using Uni-Telway protocol. Use the TER socket on the PLC for this. Option: Using the TSX ETZ 410/510 gateway you can connect to a higher level system using TCP/IP protocol. See the ETZ user manual for the configuration using the PLC communications adapter card TSX SCP 114.

Programming the Micro

TSX3721001

Connect the USB port on the PC with the Micro PLC using: • TER Socket on the

PLC • USB Connector Cable TSX PCX 3030 NOTE: if the distance between PC and TSX Micro is greater than 10m you must use the interface modul TSXPACC01 (see the Uni-Telway Bus Manual)

Configuring the Altivar 31

Connect the COM1 on the PC with the RJ45 socket on the Altivar

Using the cable in the

PowerSuite Connection kit : VW3A8106

and the plug adapters



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Loading the HMI

Magelis XBT-G2330

Connect the programming PC with the Magelis using: • The COM port on the

PLC • TOOL socket on the

HMI • Connector Cable

XBTZG915

Communication TSX Micro to Magelis

PLC <- > HMI

Connect the Micro to the Magelis using:

• The TER socket on the

Micro

• The COM1 socket on the Magelis

• Communication Cable

XBTZ968

DC- Power cable Comm. Cable to PLC incl. Adapter

Optional Connection to the next hierarchy system level using

TCP/IP

Connect TSX ETZ 410 Gateway to the Micro PLC via: TSX SCP 114 Uni-Telway communcations card in the Comm. slot on the PLC using: TSX PCU 4030 Connection cable


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Implementation

Introduction The implementation chapter describes all the steps necessary to initialise, configure

to program and start-up the system.

Function Functional description PLC Program / HMI Display

1. After switching on the mains you must reset the safety modules with their

individual acknowledgement buttons and turn on the mains connection to the drives. Once the HMI has established the link to the PLC you can supervise the motors using the HMI display. The Altivar VSDs can be put into “run” mode by either selecting the individual motor number or all motors simultaneously.

2. After a “Power Up” the VSDs are in manual mode. In this mode, the user has

access to the state machine of the drive controllers. The VSDs can be manually stopped and started. Using the HMI screens the operator can start, stop, and reverse the rotation of the motors. Note, the speed of the motors is set at a constant value and cannot be changed except by changing the speed parameters on the VSDs.

Procedure In order to implement the system in the shortest possible time it is recommended

that you proceed as follows: • Configure the hardware and I/O on the PLC with PL7 • Create the application program for the PLC with PL7 • Create the HMI displays on the Magelis with Vijeo Designer • Configure the Altivars with PowerSuite This procedure ensures that the configuration data can be either imported or manually input without conflicting definitions for the software.


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PLC

Introduction The PLC chapter describes the steps required for the initialisation, Configuration and

the program logic required to fulfill the functions. The application program is produced using PL7. PL7 requires no special function blocks for the programming, only standard functions are used. To implement the PLC the following steps are required: • Create a new project (name the project) • Configure the software • Configure the hardware (CPU and I/O modules) • Configure the Uni-TelWay communication • Create new variables with symbolic names and text • Create an application program section • Create the application program • Define the PLC address • Connect to the PLC • Download the application to the PLC

Create a New Project After starting PL7: With File->New, create a new project and select the correct PLC type. Check the label on the PLC itself for the software (i.e. firmware) version number.

Software Configuration Use the Configuration dialog to configure the number of system words required.



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Hardware Configuration (CPU + I/O Modules) Using the application browser, open the hardware configuration. You should see the CPU type you already selected: TSX3721001.

Configure the Hardware (CPU and I/O Modules) Right mouseclick on Hardware Configuration in the application browser to open the hardware configuration dialog. You will see the chosen PLC type already selected, CPU TSX3721. Note the rack is empty except for the CPU. Now you must insert the I/O modules

Use mouse double-click on the slot to open a selection window. Choose the module required. Repeat this for all the I/O modules.

Once you have inserted all the modules your configuration should look like this.



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Configure the Uni-Telway communication Right mouse-click on the COMM Module of the CPU and open the module.

Configure the Uni-Telway Master „Channel 0“ appears in the configuration dialog This is the TER interface on the front of the CPU module. Select the Uni-Telway link for the HMI device.

Insert the following parameters: Type: Slave (HMI is Master) Transmission Speed:19200baud Parity: odd Data: 8 bits Stop: 1 bit Server address : 6 Number of addresses : 3 The setup must correspond to the parameters for the HMI.



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Creation of new variables with symbolic names and text Example: %MW100 – Modbus Receive Word Example: The message %M1 – Backward motor 1 (note this simple program uses direct addressing i.e. %M1 in the code – not logical variable names. It is recommended however that you use symbolic naming as an aid to document the program)



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Creation of a section in the application program Right mouse click on Section in the application browser opens a pop up menu. Select Create. In the Create Dialog, input a name for the section and select the programming language you wish to use in that section: • ST - Structured Text • LD - Ladder Diagram • IL - Instruction List This application program example is written in ST and has only one section: Motor_control



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Create the Application Program Here is an example of a PL7 section in ST Refer to the PL7 handbook for the programming commands and function calls For the complete PLC example application source code, see the appendix to this document In order to download the application program Define the PLC Address SYS is the standard system address of the PLC.



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Connect the PLC to the PC For this use the programming cable TSXPCX3030 (PLC-TER socket, PC-COMx Interface SubD9) Use the Menu PLC ->Connect

Download the Application program to the PLC use the menu: PLC->Transfer Program. Note: downloading the program does NOT automatically start it.

You can check your status in the status bar at the bottom of the PL7 window


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HMI

Introduction This section describes the steps needed to create the Magelis images. For this we

use Vijeo Designer. Setting up the HMI is done as follows: • Create a new project • Give the project a name • Specify the hardware • Select new driver • New screen • Setup download • Configure the Uni-Telway connection • Configure driver / Configure device • Create new variables • Create new screen • Example of a numerical display • Characteristics dialog • Animation setup • Check projekt • Download Projekt

Vijeo Designer has the following components:

1 - Navigator 2 - Info-Display 3 - Inspector 4 - Data list 5 - Feedback Zone 6 - Toolbox


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After starting Vijeo Designer, select Create New Project

Input a Project Name e.g. “Altivar_OnOff” and select: Project with single target

Select the target device Target Name: “Target1” Target Type: “XBTG Series“ XBTG Model: “XBTG2330”



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An Ethernet address is only required if you connect the HMI to a higher level SCADA system Here simply press next.

Use Add, to select a new driver.

Manufacturer: “Schneider Electric Industries SAS” Driver: “Uni-Telway” Equipment: „Uni-Telway Equipment”



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The new driver has now been added

New Project Window Mouseclick on TARGET1 in the browser brings up the properties inspector (or if the properties inspector is closed right mouseclick on TARGET1 and selecting Properties opens up the properties inspector)

Select Download and define the Ethernet connection between the PC and Magelis. As an alternative, you could select Serial for the connection.



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You can Rename the communications device in the property inspector if you wish. Here it is left at the default offered, “UniTelway01”

Configure the Uni-Telway Driver “IO Manager

– Unitelway01 – „Configuration..”



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Driver Configuration COM Port: COM1 Transmission Speed:19200 Data: 8 Bit Stop bit : 1 Parity: odd Base Adr.: 6 No. of Adr.:3 Note: the communication values must match the communication values as given in the PL7 configuration

Create a New Variable



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Setup the Variable Properties: • Variable Name • DataType • Data Source – External –

PLC • Device Address in the PLC Here an array of 7 external discretes is defined- note: in this example the first element of the array is not used in the program.



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Create a New Panel

An Empty panel

Use the toolbar to insert objects into the panel Click on the button icon in the toolbar. Now click on the panel and draw the mouse to get the size of button you want. Once drawn, double click on the object to get the properties dialog for the object.

Use either the properties inspector or the object dialog (in this case the switch settings dialog) to give your object colours, text, actions and program code (in Java) Note the Tabs in the dialog window.



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Here a button with scripts that react to certain events (when touched, while touched, when released) Note: in this simple program the names of objects offered by the tool as default were left as they were. You should take the time and trouble to give your objects sensible names so that you can recognise them at a future date.

An example of a Script: This script is attached to button 6 on the first panel. It writes the motor number (6) to an internal variable when the button for motor number 6 is pressed. This number is passed on to the “change panel[2]” script. “Change Panel” causes the next panel to be displayed with the status of motor number 6

Example: Insert Text Select the text icon „A“ in the toolbar. The toolbar with the different tool icons is above the panel.



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Example: Customising Text Define the font size, font type, font style…. and type in the text.

Property Inspector : Text attributes such as postion, size and colour can be changed here.



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Click on the text element in the panel window. A right mouse click opens up a drop down menu. Select Animation.. to animate the object. You can do this in the property inspector too.

Dialog Animation Properties: • Colour • Position • Value • Visible After activating the animation, you can select how the animation is to be displayed.

Some examples of texts, text fields and graphics.



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The final screen with all the attributes for the animation and events.

With Validate All you can analyse your project. The feedback zone shows you the results of the analysis. You can invoke the project analysis using Build All too.

Downloading the project to the Magelis (HMI) Select the project in the Navigator. Using either a right mouse click on the project name or the menu Build. Select Download All to transfer the project to the HMI device. The transfer is done using the configured protocol (serial or Ethernet). The Vijeo Designer standard package contains a serial cable. HMI Screens for the application: This is the first screen you see once the HMI has established the connection with the PLC. This is the Main Menu. Choose either ALL or a single motor to be supervised.



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Supervising a single motor The screen changes to the status of the motor selected; the motor number is indicated at the top of the screen. Press start and left or right and the motor rotates in that direction. The selected button changes to green if the command was successfully carried out (and its opposite button turns to red). Main Menu returns you to the first screen shown above.

Supervising ALL motors Here, pressed buttons apply to all 6 motors. The buttons in this screen do not change colour. You must refer to the individual motor screen to inspect the actual status of that motor. Main Menu returns you to the first screen


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Variable Speed Drive

Introduction This section describes how to configure the parameters for the Altivar VSD. You can

input the Altivar parameters using the programming panel on the device itself (optional). However, the big advantage of using PowerSuite is that you can store the data on your PC and also have the possibility to print and document this information. The software is also an aid to invoking the Altivar and optimising the parameters in online mode. NOTE: The factory settings in your version of PowerSuite may be different to those delivered on the actual device. If you wish to ensure that you start with the same base configuration on device and in PowerSuite, it is recommended that you upload the configuration from the Altivar before making any changes in the factory settings. If you change the settings on the Altivar, the factory settings can be restored by setting the FCS function in the control menu DRC using the front panel of the Altivar. For the given example we use mainly the factory settings on the Altivar. The following parameters, however, have to be changed and you can view them with the following values on the front panel of the Altivar: In menu I/O: TCT = LEL i.e. Two wire control uses values 0 or 1 In menu Functions: STC->NST = No i.e. Freewheel Stop is not assigned In menu Faults: ATR = Yes i.e. Automatic Restart RSF = LI1 i.e. Fault Reset controlled by Logic Input 1 ETF = No i.e. No external Fault Configuring and setting up the parameters of the Altivar consists of: • Altivar wiring for the signal interface • PowerSuite Start • Create a device • Create a configuration for the device • Edit the configuration parameters • Save the configuration • Download the configuration to the Altivar • Simulate the configuration

Layout of Altivar 31 RJ54-Interface. The RJ45-Connection is found behind the front panel of the Altivar and is the communications interface of the device. It is used for connecting the Altivar to a PC (i.e. with PowerSuite) or a hand held HMI device. You can use this interface to run the PowerSuite simulator.



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Altivar The Signal interface

Altivar Functions

Start PowerSuite Use File->New->Device to create a new device. Give your device a name and select the drive type. Now you must attach a configuration to the device.

Use Display->Configurations to list your configurations in the project browser. At the moment the list is empty. Select the device type in My configurations in the project browser i.e. ATV31 then, select file->new->configuration to open the configuration creation dialog



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In the configuration dialog give the configuration a name and select the reference device – ATV31H037N4. Note: The new configuration is created using the factory settings as found in the PowerSuite tool. As software tools change independently of hardware, the settings in your PowerSuite version may be different to those actually delivered with the Altivar. If you wish to be sure of working with the factory settings of your device as it was delivered, you must upload them from the device first. The configuration name will appear in the project browser under My configurations after you exit the dialog with OK

Double click on the Configuration name in the browser and the configuration window opens. Here you find the different parameter groups for the drive. When the configuration is newly created the parameters are set at the factory settings. Here we need to make a few changes. Note: you can input these changes on the front panel of the Altivar itself. In the Inputs/Outputs group Set TCT = Level Triggered (LEL)



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In the Application Functions group Select Stop type And set NST = Not Assigned

In the group Fault Management Select Fault behaviour And set ATR = Yes RSF = LI1 ETF = Not assigned The adjustments to the factory settings are now finished. Now Load the configuration into the Altivar. Connect the PC (COMxx-Interface 9 Pole plug) to the Altivar controller (RJ45 socket) as described in the hardware section. Use the menu Action->Configure to make the connection

Use the simulator to test your configuration Set the speed. Start / Stop Function graphs.



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Pay careful attention to warnings

– Remember motion in the system can kill and maim!

– Refer to the safety manual for

your system


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Appendix

Detailed Component List

Module Description Part No. Amt Version

Mains Switch Contactor, adjustable from 6,3,..10A GV2ME14 1

Housing for Circuit Breaker GV2MC02 1 Lockable Clip-on switch red/yellow GV2K04 1 Undervoltage Switch GVAX225 1 Circuit breaker for undervoltage switch 1A (C-Format)

25020 1

Switch mounting GVAE11 1Emergency Stop Emergency stop switch XALK178-G 1

Preventa safety module ESTOP category 4 XPSAF5130 1 Circuit Breaker (1A) 25020 1 Contactor LC1D32BD 2 Acknowledge and warning switch XB5AW-36B5 1 Switch Housing XALD01 1 Power Supply 240VAC 1PH 24VDC 3A ABL7RE2403 1

Safety Doors Door safety Switch XCSTA792 1 switch XCSZ12 1 Preventa safety module ESTOP category 4 XPSAF5130 1 Acknowledge and warning switch XB5AW-36B5 1 Switch Housing XALD01 1

illuminated Beacon

Signal column, base element XVBC11 1

Signal column, tube XVBC02 1 Connector element XVBC21 1 Signal element red (Fault/Emergency off) XVBC2B4 1 Signal element blue (Fault Acknowledge) XVBC2B6 1 Signal element white ( System on) XVBC2B7 1 Signal element green (Motor on) XVBC2B3 1

PLC TSX Micro TSX Micro Modular device TSX3721001 1Micro Circuit Breaker 2 A PLC 24 V C60H 1P 2A C 25021 1

I/O Card 32E TSXDEZ32D2 2 I/O Card 32A TSXDSZ32T2 1

Circuit Breaker Outputs 10 A 25026 2HMI Circuit Breaker 1A (C60H 1P C) 25020 1

Magelis Touch screen 5,7 TFT Colour, Ethernet XBTG2330 124 VDC-System Power supply 240VAC 1PH 24VDC 10A ABL7RE2410 1

Primary circuit breaker three phase GV2ME08 1 Circuit Breaker C10A 24960 1

Variable Speed Drive Controller 0,37 kW 3~ ATV31H037N4 6Drive Motor Circuit Breaker 2,5A GV2L07 6

Contactor LC1D09BD 6 Auxiliary contact GVAE11 6



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Software + Prog. PL7 Micro , Micro PLC Programming tool TLXCDPL7MP44M 1 Pro 4.4Cables USB-Programming cable TSXPCX3030 1

Standard-Programming cable TSXPCX1031 1 Vijeo Designer VJDSPULFUCDV10M 1 4.2.0 PowerSuite 1.5 (Software packet Motor) VW3A8104 1 2.0.0 Programming cable for Altivar VW3A8106 1 Programming cable for Magelis XBTZ915/XBTZ945 1


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Component Features

Features

PLC TSX Micro TSX3721001

Mains: 230 VAC

I/O : max. 128 digital I/Os max. 32 analog I/Os Program Memory : up to 128 KBytes Data Memory : up to 35 KBytes PCMCIA Slots: 2 (1 Comm. card, 1 memory expansion) Networks : Uni-Telway (via PCMCIA Comm card) Expert modules : Counters, Emergency off (not used) Programming : PL7-Micro (4 Languages IEC1131-3) Module Slots: 3 Extension Racks: 1 (mini rack with 2 slots)



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Features, ctd.

Altivar Variable Speed Drive ATV31H037N4

The Altivar 31 drive is a frequency inverter for 3-phase squirrel cage asynchronous motors. The Altivar 31 is robust, compact, easy to use and conforms to EN 50178, IEC/EN 61800-2, IEC/EN 61800-3 standards UL/CSA certification and to CE marking. It incorporates functions that are suitable for the most common applications, including: - Materials handling (small conveyors, hoists, etc), - Packing and packaging machines, - Specialist machines (mixers, kneaders, textile machines, etc.), - Pumps, compressors, fans. Altivar 31 drives communicate on Modbus and CANopen industrial buses. These twoprotocols are integrated as standard into the drive. Altivar 31 drives are supplied with a heatsink for normal environments and ventilated enclosures. Multiple units can be mounted side by side to save space. Drives are available for motor ratings between 0.18 kW and 15 kW, with four types of power supply: - 200 V to 240 V single phase, 0.18 kW to 2.2 kW - 200 V to 240 V 3-phase, 0.18 kW to 15 kW - 380 V to 500 V 3-phase, 0.37 kW to 15 kW - 525 V to 600 V 3-phase, 0.75 kW to 15 kW Motor power (kW or HP) 0.37 kW Mains voltage (V) 380...500 3-phase Min U line current (A) 2.2 Max U line current (A) 1.7 Max prosp. line lsc (kA) 5 Nominal current (A) 1.5 Transitent current (A), (60s) 2.3 Power loss (W) 32 EMC filter With integrated filter Wire guiding None Variant - Type of drive ATV31H037N4



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Features, ctd.

Phaseo Power Supply Unit ABL7UPS24100

Switch mode power supply, fully electronic and regulated. Use of electronics considerably enhances power supply performance. These power supplies offer: - a high degree of compactness – integration in the power supply of overload short-circuit overvoltage and Undervoltage protection - a very wide range of acceptable input voltage with no adjustment - a high degree of stability of output voltage - good efficiency – viewing LEDs on the front panel.

Input Voltage 380…520 V ~, three phase, 50/60 Hz Output Voltage 24 VDC Output power 10,0 A

Magelis full graphics Touch Panel XBTG2330 • Graphic terminals with touch-sensitive screens • TFT LCD 256 color , 5,7 Inch • High level of communication: onboard Ethernet, 2 * serial • External data storage medium: compact flash card • Multimedia data with integrated image and sound management • Windows-based Vijeo Designer software • Compliance with IEC, UL, CSA standards, CE stamp. • Front side IP65 protection, NEMA 4

Display type LCD-TFT 256 Colours Display Dimensions 5,7" (320x240) Protocols Uni-Telway, Modbus, Modbus TCP/IP Connections RS232C/RS485 , Ethernet 10BaseT Voltage 24 VDC external


Schneider Electric

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Features, ctd. PL7 MICRO Programming software TLXCDPL7JPU44M

Programming with Instruction List, Contact Plan and Structured Text Access to all application elements using the navigator Simplified hard- and software-configuration using special editors Two types of application: Mono-task or Multi-task Structuring of the Master- and Fast-task in sections Selection of a different programming language in each section Simple testing using automatically assembled animation tables

Here some features: • IEC 61131-3 standard languages • Ladder Diagram - LD, Instruction list - IL, • Structured text - ST, Sequential Flow Chart (Grafcet) - SFC • DFB - Derived Function Block • Developers kit: Funktionen in C

• Functions • DIGITAL I/O, ANALOG I/O, COUNTERS, POSITIONING, STEP-MOTOR, • CLC, IEC Floating point, COMMUNICATION, FUZZY-Logic • Integrated operator displays, operator displays with PL7- MMI/Windows • APPLIcATIONS DIAGNOSTIC with ‘ Runtime displays ’

• Editors / Tools • Applikationsnavigator, Verwaltung der Anwenderrechte • Editors : Programming ST, LD, IL, SFC, DFB • Editors : Configuration, Variables, Symbols, Documentation • Tools: Cross Reference, Search/Replace, Import/Export,

Application converter • Tools: Animations tables, Diagnostics, Debug, Online Changes



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Features, ctd.

Vijeo Designer VJDSPULFUCDV10M

The user friendly configuration software, Vijeo Designer, allows for simple and fast development of projects using configuration windows. Vijeo Designer allows the processing of process data using the touch panel XBT-G and Java-Script. Some of the features:

• Navigator, • Library of animated graphical objects, • Online-Help, • Error Report Display, • Object Attributes Display, • Variablelists.

PowerSuite Software

The PowerSuite software is designed for setting up Telemecanique starters and variable speed drives. This software is an easy-to-use interface for configuring Altistart and Tesys model U starters as well as all Altivar drives in a MicrosoftWindows® environment, in five languages (English, French, German, Italian and Spanish). The PowerSuite software workshop can be used for preparing, programming, setting up and maintaining Telemecanique starters and variable speed drives. PowerSuite software workshop offers:

• stand alone use to prepare and store starter or drive configuration files, • connected to the starter or drive to:

• configure, • adjust, • monitor (except for Altivar 11 drives), • control (except for Altivar 11 drives), • transfer and compare configuration files between PowerSuite and the

starter or drive.

The configuration files generated by the PowerSuite software can be: • saved to hard disk, CD-Rom, floppy disk, etc... • printed, • exported to office automation software applications, • exchanged between a PC and a Pocket PC using standard synchronization

software. PowerSuite PC and Pocket PC configuration files have the same format, they are password protected.

The software associated with the Altivar 31 has been enhanced to include: oscilloscope function, parameter name customisation, creation of a user menu, creation of monitoring screens, searching and sorting on different parameters. The software has on-line contextual help.



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Features, ctd. Optional

Preventa Safety Module XPSAF5130

Main technical characteristics: For monitoring Emergency stop Max. category accord. EN954-1 4 No. of safety circuits 3 N/O No. of additional circuits - Indicators 3 LED Power supply AC/DC 24VDC Synchro time between inputs Infinite Response time < 40 ms AC-15 breaking capacity C300 DC-13 breaking capacity 24V/1.5A - L/R 50ms Minimum voltage and current 17V/10mA Dimensions (mm) 114 x 22,5 x 99 Connection Captive screw-clamp terminals Degree of protection IP20 (terminals) IP40 (casing) Generic description of the product Preventa XPS security light barrier monitoring module for monitoring circuits to protect access to a danger zone. Depending on the model they meet the requirements of a category 2 or 4 (maximum) solution according to EN954-1.



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Features, ctd. Optional

Ethernet Router TSX ETZ 410

Main technical characteristics: • Ethernet/Modem speed 10/100 Mbps / 56K bps • Communication profile Uni-TE or Modbus on TCP/IP • Service: integrated Web Server Basic service • User web pages • Transparent Ready Class B20

Generic description of the product TSX Micro External modules for Ethernet TCP-IP network TSX Micro platforms can be connected to the Ethernet TCP/IP network via 1 of 2 external and autonomous TSX ETZ 410/510 modules. These modules are also used to link to an external modem. The TSX ETZ 410 module includes: • a Modbus/Uni-TE TCP/IP communication profile on Ethernet 10/100 Mbits/s or

TCP/IP via RS232 serial link connected to an external 56K bit/s modem. • the integrated Web server function. The integrated Web server provides access to: • the module configuration • the PLC diagnostics system function, ''Rack Viewer'' • the communication diagnostics function • the access function to the PLC data and variables ''Data Editor'' • and accepts the scanned input/output function; the TSX ETZ 410 can be

scanned by a device which supports the exchange of I/O Scanning input/outputs. The Ethernet TSX ETZ 510 uses all the functions of the TSX ETZ 410 module, and in addition, the following functions on the level of the integrated Web server function. • graphic object editor function to assist in creating Web user pages. • configuration tool for the integrated WEB server.

Schneider Electric GmbH Steinheimer Strasse 117 D - 63500 Seligenstadt Germany Micro and Magelis Altivar and Preventa_EN

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. 53

Contact

Author Telephone Email

Schneider Electric GmbH Customer & Market System & Architecture Architecture Definition Support

+49 6182 81 2555 [email protected]

mailto:[email protected]

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