Some electrical relations in galvanic couplesof criteria for ca.thodic protection is dcmonstrated....

8
r I '? I .... r 76 percent of beryllia (BeO), 4 percent of alumina (A1 20 3), and 20 percent of zirconia (Z1'02), with an a dmi xt ur e of 2 weight percent of calcia (CaO). Thi s body bec omes pra ctically imp ervious at temp eratmes b et ween 1,500° a nd 1,600° C in both el ect ri c a nd gas-fired furn aces, with a resul ta n t shrinkage of a bou t 20 percent a nd an a pp arent densi ty of a bou t 3.3 g/cm 3 Th e results of t hi s st u dy indicat e th at some of the por celains wit hin Lhe b eryllia field of the s yste m b er yllia-alumina- zirconia m ay be of use as com- pon ent s for v ari ous h eat en gin es wh er e hi gh stren gth and some degree of el ast icity, rath er th an Lh e ulti- m ate in refr acto r in ess, are desired. Th e aut hor s acknowledge the assis tance of L. G. La mb ert in the pre par ati on , m at uring, and test ing of the specim ens. VII. References [1] M . D . Burdi ck, n. E. Morcl and , and R. F.: Geller, NACA Tech. N ot e 1561 (April 1948). [2 ] n. F. Gcller and M. D. Burdick, N ACA W- 48 (J unc 1946). Io urna l of R esearch of the Na tional Bu rea u of Standards [3] R. F. Geller, P. J. Yavorsky , B. L. Ste ir man, and A. S. Creamer, J. Research N BS 36, 277 (1946) RP170 3. [4] Ohio State Un iversi ty Reports (Project Cera mi cs, 2 10- 252- 341): Ko . 36- H . R . Lowers (Dec. 26, 1947); N o. 39- A. P. Welch (Jan. 15, 1948); No. 40- E. T. Montgo mery (March 4, 1948); and No . 44- H. R. Lowers an d A. R . Bl ack bu rn (J une 23, 1948). [5] Univers ity of Illinois Report No . 26, Contract No. W33- 038 ac- 14520 (16071) (July 9, 1948). [6] J . C. Freche a nd B. VV. Shefiin, N ACA Rese ar ch Me mor. E8G2 0 (Sept . 1948), a nd J. C. Freche, NACA Resear ch Memor . E9 L07 (Feb . 1950). [7] S. lVr. L an g, L. H . Maxwell , a nd R . F. Geller, J. Resear ch N BS 43, 429 (1 949) RP2034. [8] R. F. Gell er, J . Research NBS 27, 555 (1940) RP 1443, n. F. Geller and P. J . Yavorsky, J. Resear ch NBS 35, 87 (J 943) RP 1662. 19] A. R . Bob rowsky, Confcrcnce on cer amic m at erials for ' app li cat ion to aircraft power pl ants. Ai r Mate riel Comm and , vVright -Patt erson Air Force Base (M ay 27 to 28, 1948). [10] R. A. Heindl and W. L. Pe nd ergast, J. Am. Ceram . Soc., 10, 524 (1927). [11] G. A. Rankin and F. E. Wrigh t, Am . Jr. Sci., 39, 11 (1915). [12] H. von Warte nburg , II. and E. Saran , Z. an org . allgem. Chem. 230, 275 (1937). [13] R. H . Bogue, The chcmi st ry of por tland cement (Rein- hold Publishin g Co. Inc ., New Yo rk, N . Y ., 1947). WA SIIING' l'ON , June 6, 1950. Vo!' 45, No.5, November 1950 ResE''Jrch Paper 21 48 Some Electrical Relations in Galvanic Couples 1 By H. D. Holler The elect ri cal rcl at ions ar e dcveloped for a gal va ni c co uple (s hort-circui ted ce ll ) with and wit hout polarization by exte rna ll y a ppli ed c urrent. The ir s ig nifi ca nce in t he de ri vat io n of cri te ria for ca.thodic pr otect ion is dcmonstrate d. The mecha ni sm of c urr ent fl ow betwcen couples at d ifferent p ote nt ia ls is cx pl ained. The i mp ort an ce of ga lv anic-couple theory in governing c urr ent distribut ion over an ele ct rode surface is indi cated. 1. Introduction In the st udy of el ect rod e pro cesses, an und er- standin g of the electrical relations in galvani c coupl es and of th eir beh avior towa rd extern ally a ppli ed curr ent is essen tial. It ha s, of cour se, b een known since the t ime of Galva ni a nd Volta , that a bimetallic j un ction in cont act with an el ectrolyte is a sour ce of elec tromo t iv e force and curr ent. Whil e th ere is some qu es tion r eg ardin g the exact s ource of the emf , it can b e shown by thermodynami cs that th e ch emi cal po tential of such a system manif ests it self as an emf , th eoretically capa ble of delivering C Ul'l' ent . In acc ordance with Nern st's law, it is also well known th at an emf m ay exi st be tween two areas of the sam e m et al, each in differ en t en v ironmen ts, and a galv a ni c c urr en t will flow wh en th ey arc m et allicly conn ected. Even in the case of a pur e m etal, in an electrol yte , gal vani c c urr en ts m ay flow b e tween its differen t cr yst al faces, from cr acks in its s urf ace to s urroundin g areas, 01' b et ween ar eas in different 1 'r ho ter m "galvanic coupl e" or " co u ple" is used in th is paper (or t he of breviiv and means a galvanic ccll hav ing its clectrodes mciall icly cOlln ected through a n cxie rnal resisLance tbat may be negli gibly sma ll . states of oxidation. As a res ult , the condi t ion f avoring the existence of gal vani c coupl es in the pha se boundar y are n earl y always fulfill ed wh enever a metal comes into conta ct with an el ectrolyt e. In connection with the "lo cal-cell" theory of corrosion, some of the el ectri c al relations governing these curr en ts have been deri ved by Mull er , Abmow , and Thoma sow, and oth er s (1).2 Th ere are g alv a ni c cir cui ts of all magni tud es ranging from t ho se of molec ul ar dimensions to those of great size existing und erground. Th ey ar e pr esent , to some extent, on the el ectrodes in pra c Li cally all el ectrochemical proc- esses. Sys tems of several el ectrod es have been s tudi ed by man y work ers in cluding Br own and Mears, Land au and P etrocelli [2] . '1Vhil e th ermod.vnamics defines the driv ing force of an electro ch emi cal reac tion , th e rat e of th e latt er is controll ed by irr eversible f actor s, r epr esented by pola rization , as defined in its broadest sense; th at is, including resis tive pot ential differ en ces al so. Some- t imes, as in electri c batt eri es, it is desirable that th e polarization resultin g from de liv ery of curr ent to an , Figures in brackets indicate the Ji teratnre refer en ces ai the end of this paper. 373

Transcript of Some electrical relations in galvanic couplesof criteria for ca.thodic protection is dcmonstrated....

Page 1: Some electrical relations in galvanic couplesof criteria for ca.thodic protection is dcmonstrated. The mechani sm of current flow betwcen couples at different potentials is cxplained.

r I

'?

I

.... r

76 percen t of b eryllia (BeO), 4 percen t of alumin a (A1 20 3), and 20 percent of zirconia (Z1'02), wi th an admixture of 2 weigh t percent of calcia (CaO). Thi s body becomes practically impervious a t temperatmes between 1,500° and 1,600° C in both electric and gas-fired furnaces, wi th a resultan t shrinkage of about 20 percen t and an appar en t density of about 3 .3 g/cm3•

The resul ts of this study indicate that some of the porcelains wi thin Lh e beryllia field of th e system beryllia-alumina-zirconia may be of use as com­ponents for various heat en gines wher e high strength and some degree of elastici ty , rath er th an Lh e ulti­mate in refr actor in ess, are desired .

The au thors acknowledge th e assis tan ce of L . G . Lamber t in th e preparation, m aturing, and testing of th e specimens.

VII. References [1] M . D . Burdi ck , n. E . Morcland, and R. F.: Geller,

N ACA T ec h. N ote 1561 (April 1948). [2] n. F . Gcller and M . D . Bu rdi ck, N ACA W- 48 (J unc

1946).

Io urnal of Research of the National Bureau of Standards

[3] R . F. Geller , P . J . Yavorsky, B. L. Steirman, and A. S. Crea mer, J . R esearch N BS 36, 277 (1946) RP1703.

[4] Ohio State University Reports (Project Cerami cs, 210-252- 341): Ko. 36- H . R . Lowers (D ec. 26, 1947); N o. 39- A. P . Welch (J an. 15, 1948) ; No. 40- E. T . Montgomery (March 4, 1948); and No. 44- H. R . Lowers and A. R . Blackburn (J une 23, 1948) .

[5] Un iversity of Illinois R eport No . 26, Contract No. W33- 038 ac- 14520 (16071) (July 9, 1948) .

[6] J . C. Freche a nd B . VV. Shefiin , N ACA R esearch Memor . E8G20 (Sept . 1948), and J. C. Freche, NACA Research Memor. E9L07 (Feb. 1950) .

[7] S. lVr. Lang, L . H . Maxwell , a nd R . F. Geller , J . R esearch N BS 43, 429 (1 949) RP2034.

[8] R . F. Geller, J . Research NBS 27, 555 (1940) RP 1443, n. F . Geller and P . J . Yavorsky , J . R esearch N BS 35, 87 (J 943) RP1662.

19] A. R . Bobrowsky, Confcrcnce on ceramic m aterials fo r' appli cation t o a ircraft power plant s. Ai r Materiel Co mmand , vVrigh t-Patterson Air Force Base (May 27 to 28, 1948).

[10] R. A. H eindl a nd W. L . Pendergast , J . Am . Ceram. Soc., 10, 524 (1927).

[11] G. A. R a nkin and F . E . Wright, Am. J r. Sci., 39, 11 (1915).

[12] H . von War tenburg, II. ]~ eusch , a nd E . Saran , Z. an org. allgem. Chem. 230, 275 (1937).

[13] R . H . Bogue, T he chcmistry of por tland cement (R ein­hold P ublishing Co. Inc., Ne w York, N . Y ., 1947).

WASIIING'l'ON , J u ne 6, 1950.

Vo!' 45, No.5, November 1950 ResE''Jrch Paper 2148

Some Electrical Relations in Galvanic Couples 1

By H. D. Holler

The electrical r clat ions are dcveloped for a galvanic co uple (shor t-circui ted cell) w ith and without pola riza t ion by externally applied curre nt . Their s ignifi cance in t he de ri vat ion of cri teria for ca.thodic protect ion is dcmonst rated . The mecha ni sm of current flow betwcen couples at d iffe rent pote nt ia ls is cxpla ined. The importan ce of galv an ic-co uple t heory in governing current dist ribu t ion over an electrode s urface is indi ca ted .

1. Introduction

In th e study of electrode processes, an under­standing of th e elec trical relations in galvanic couples and of their b ehavior toward externally applied current is essen t ial. It has, of course, b een known since th e time of Galvani and Volta , that a bimetallic j unction in contact with an elec troly te is a source of electromo tive force and current. While there is some question r egarding the exact source of th e emf, it can be shown by thermodynamics that th e ch emical po ten t ial of such a sys tem m anifests itself as an emf, theoret ically cap able of delivering CUl'l'ent.

In accordance with Nernst's law, i t is also well known that an emf may exist b etween two ar eas of the same m etal , each in differen t en vironmen ts, and a galvanic curren t will flow wh en they arc m etallicly connected. E ven in th e case of a pure m etal, in an elec trolyte , galvanic curren ts may flow b etween its differen t crystal faces, from cracks in i ts surface to surrounding ar eas, 01' between areas in differen t

1 'rho ter m "galvanic couple" or " co u ple" is used in this paper (or t he ~akc of breviiv and means a galvan ic ccll having its clectrodes mciall icly cOllnected through a n cxiernal res isLance tbat may be negligibly small .

s ta t es of oxida tion. As a r esult, th e condi tion favoring the existence of galvanic couples in th e phase boundary are n early always fulfill ed when ever a metal comes in to contact with an electroly te. In connection with the " local-cell" th eory of corrosion, some of th e electrical r elations governing th ese curren ts have been derived by Muller , Abmow, and Thomasow, and others (1).2 There ar e galvanic circui ts of all magni tudes ranging from those of molecular dim ensions to those of gr ea t size existing underground. They are present , t o some exten t , on th e electrod es in pracLically all electrochemical proc­esses. Sys tem s of several electrodes have b een studied by many workers including B rown and M ears, Landau and P etrocelli [2] .

'1Vhile thermod.vnamics defines th e driv ing force of an electro ch emical r eaction, th e rate of the latter is controlled by irreversible factors, r epresented by polarization, as defined in its broadest sense; that is, including resistive potential differ en ces also. Some­times, as in electric batteries, it is desirable that the polarization r esulting from delivery of current to an

, F igures in brackets indicate the Ji teratnre references ai the end of this paper.

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r----------------- - ----- -

external circuit be kept at a minimum. However, in these same batteries, the polarization of any galvanic couples on the surfaces of the individual electrodes should be a maximum, in order to reduce the "se1£­discharge" of the electrode. This may be accom­plished by the proper choice of pure materials, the use of inhibitors, or by other means.

In other electrochemical processes, such as electro­plating, the reaction at the electrode may be selec­tively determined by its polarization. For example, when the dissolution of a metal anode with high current-efficiency is desired, additions to the electro­lyte may be made for the reduction of polarization. At the cathode, the control of polarization by chemical or electrical means may determine the proportions of elements deposited and their distri­bution. Thus, the" throwing power" of an electro­plating solution is a function of the rate of change of polarization with current [3].

In corrosion mitigation, it is fortunate when, through self-polarization of the galvanic couples, the galvanic currents become negligible. This is the basis of the mechanism of passivity developed by Mears and Brown [4] . The presence of such gal­vanic couples and their polarization may thereby explain why some metals do not corrode, as well as why oth ers do corrode. The protection of a metal by a coating of another metal depends largely upon the electrical characteristics of the galvanic couples involved and the principles of cathodic protection. An understanding of these principles also requires a derivation of the relations among the electrode potentials, currents, and resistances involved in a galvanic cell on closed circuit. Since opening this circuit is usually impossible, only a few electrical measurements can be made. The most important of these is the potential of the couple with reference to another electrode of constant potential. Un­fortunately, this measurement by itself is usually of limited value in ascertaining the corrosion status.

However, if an external current be applied to the couple, any change in the relation of its potential to the applied current may supply valuable information. Before such information may be correctly inter­preted, an elementary analysis of the electrical relations is required.

II. Derivation of Basic Electrical Relations

Let figure 1, A represen t a galvanic couple con­sisting of separate electrodes where ea and ee are the polarized anode and cathode potentials/ respec­tively. The term "polar'ized po tential" means t hat the poten tial is a function of current. This results from the electrochemical effects of current at the interface. 'Ve shall assume that the anode and cathode are each free from local couples. Since the effect of time will not be considered here, ea and ec are momen tary values. Then by Ohm's law

(ea-ee)-i o (1'a + 1'e) = O, (1)

where l' a and l' e are the resistances, mainly ionic, associated with the anode and cathode, respectively, and io is the momentary value of the galvanic current. The external resistances R a and R e between ea and ee are neglected here and throughout this paper, as their omission makes no difference in the argument. The potential difference (Eo- E s) between the terminal G and an electrode having a constant potential E . may be measured with a potentiometer and expressed by the following equations:

(2)

and - (Eo- Es) + (ee- E.) +ioTc=O. (3)

If now a potential difference E t be applied by closing kB in figure 1, B , a current I will be superposed on

3 "Poten tial" as usee! in this paper is a potential level referred to some electrode of coustant value in the same electrolyte.

K r---------~POT~_----/

r-----:+-1 PO,Tf::_,----- -------,

[------

I CD I I I

I I I I CD L _____ _

A

K I-----------+,,{ E t ),,-,----- ./

1-------I CD I M I

"( I

~" '0 G

I I I CD I L _________

B

FIGURE 1. Electrical relations between a galvanic couple and reference electrode.

POT is a high-resistance voltage indicator. A, Without external current; B, with external current.

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1

<

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the galvanic couple if E t,t. (E o-E s) . It will DOl

internally from E s toward the couple if E t> (E o-E s) . We shall consider E s to be unpolarized, that is, its potential is not changed by ClUTent I. Let 1's be the ionic resis tance between E s and the point S where I divides into two components, ia through l' a and ie through l' e. Then

I a and I e being measurable.

At the instan t of dosing the swi tch lcn, we shall assume tha t ea and ee as well as 1'a and 1'e, are un­changed by current I . As a result the momentary value of io is th e same as in figure 1, A, and eq 1, 2, and 3 still hold. We shall consider t he distribu tion of I a and I e such that each d eetrode is either wholly anodic, or wholly cathodic.

Taking meshes 1 and 2 in figure 1, B clockwise, then by Kirchoff's laws:

Likewise

(6)

Now let (7)

where E = that portion of the po ten tial difference E t

that is applied directly to the couple between the junction point S and the terminal G.

R ewri ting eq 5 and 6

-(ia-io)1'a =- [E -(ea-E s)]

(8)

(9)

and solving

-Te[E-(ea- E s)] E - (ea- E ,) I a. (10)

Likewise

- Ta [E -(ea- E s)]-Ta(ea-ee) -TaTe

E - (e,- E s) I e. (11)

In eq 10 and 11 , it is een that for given values of ea and ee the r elative magnitude of E determines the direction of the curren t through each electrode. For example, no current flows to the anode unless E > (ea- E s). Then ia> io and I a>O.

Now let us derive additional equations evaluating the same currents. Again, by Kirchoff 's laws, we have

(ia - io)+(ie + io) = I , (12)

(ia-io)Ta-(ie+io) 1',= - (ea-e e), (8)

and solving

In eq 13 and 14 it is seen that, since from eq 1

(15)

. h 'c d . I ra ~a=-+ an ~c= -+ . 1'a 1', 1'a l' ,

(1 6)

Before switch len was closed, the emf (E o- E s) of the galvanic couple followed from eq 2 and 3. Thus,

(E o- E s)=(ea- E s)- ioTa

= (ee- E s) + i oTc

(17 a)

(1 7b)

On closing len the applied potential difference E t

is opposed by emf, (Eo- E s) . Thus

E t-(E o- E s)- I r·s- IRo= O,

where R o is the resistance of the couple. Introducing E, as defined in eq 7

E -(E o- E s) I = R o.

(18)

(1 9)

To evaluat e Ro, let us proceed by equa ting the two expressions for ia-io given in eq 10 and 13. Thus,

E -(ea- E s) Ta

Since (ea-ec)/(1'a+ 1'e)=io, eq 20 becomes

E ( E ) 11'a1' , . -I-e- 1 =---~ 1' ,

a S ra+ rc oa

and since eq 17 a may be written

eq 21 becomes

E -(E o- E s) = I 1'a1'c_, 1'a+ 1'c

then from eq 19 and 23 we obtain

I a' (20)

(21)

(22)

(23)

(24)

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" a::

+

" w

/

Hz Evolution --- // /

~ __ Eo"-----______ -;/'-_-----'-_+-r ___ !e..~ /~/

-' <[

f­z

~--~EG~_~~-;~~~~~~~t o ~ -' a. a. <[

Evolu tion

o CURRENT

FraUlm 2. Polarization curves f or anode A~ cathode G, and galvanic couple G, sllowing possible d~scontmu~ttes at I " and 1 0 ,

III. Pola rization of a Galvanic Couple

In order to understand more clearly the po tential­current relations resulting from the application of curren t to a galvanic couple, let us synthesize the diagram in figure 2, where all quantit ies indicated may be measured directly or calculated from experi­m en t al data. It comprises three polarization curves, one for the anode A, one for th e cathode 0, and one for the galvanic couple G. Consider two separate electrodes, A and G, having open-circuit potentials E a and E e, and a reference electrode at potential level E " all three being in the same electrolyte. B eginning with zero current, let us polarize the electrode potential represented by E e, cathodically, that is, pass current I e from th e electrolyte to th e electrode. In order to do this, a potential differen ce E greater than Ee is r equired . The relation E jI c represents the cathode polarization curve, and when I e becomes equal to I p , the cathode potential is equal t o Ea. Next, beginning with zero current, let us polarize anodically th e electrode whose" open­circuit" potential is r epresented by E a, that is, pass current , I a from electrode t o electrolyte. This requires a potential difference E less than Ea. The relation E j- I a represents the anode polariza tion curve, and when - I a becomes equal to - I q , the anode potential is equal to E c.

After these polarization curves h ave been sep­arately constructed, let th e two electrodes be elec­trically conn ected. Then when th e potential , E , is equal to Eo, no external curren t I enters or leaves the couple, and - I a= I e=i o. Hnow we polarize the couple G cathodically by increasing I in th e "charge" direction th e applied potential required is E = E G + IRa where RG is th e resistance of the couple.

When E= E G , 1= 0; when E= E a, I a= O, and when E = E e, 10= 0. The conditions for cathodic pro tee-

tion are I a= O, E= E a and I = I c= I p= the protective curren t.

Then, from eq 13 we have

(25)

likewise, when 1"= 0, - I = I a= I q, and from eq 14 we have

(2 6)

then

ea-ee I d ea - ee I --= pan --= q T c Ta

(27)

and

(28)

It also follows from eq 27 that

(29)

Equation 28 may also be derived from th e trigonom­etry of fig ure 2 as follows:

tane=~=~ q p + q

tan q,= !L= p+ q . I q I p+ I q

R earranging and combining

(3 0)

(3 1)

(32)

376

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If, therefore, it b e possible to es timate I p and I Q

from changes in th e E /I r elation as indicated in fig­ure 2, the magnitude of galvanic curren t i o may be evaluated from eq 28 and 32; and the ratio of the electrode resistances Ta/Te may b e ob tained from eq 29. The m easurement of I q, and particularly I p !

by any m eans, direct or indirect, is therefore of prime importan ce in evaluating the ch aracteristics of a galvanic couple.

IV. Partition of the Applied Current

The partition of I into its anodic and cathodic components may b e interpreted either from eq 10 and 11 or from eq 13 and 14, and figure 1 B.

Sin ce ia- io I a ie+ io = I e' (33)

the term "partition" is ambiguou s unless defined as i n/ie or I a/ I e' If th e m easurable' ratio b e used, th en

or

I a [E -(ea- E s)]' 1'e I e [E -(ee-Es) l~

. I Te - 1+-o Ta+Te

. + I Ta 1 --o Ta-1- 1'e

(34)

(35)

If e,,=eC! i o= O, and both eq 34 and 35 b ecome

I a Te I e Ta

(36)

When ea and ee are no t equal , p artition of current l a/I e is determined by th e product of th e emf­difference ratio E - (ea- E s)/E - (ee- E s) and the r esistance ratio Te/Ta as in eq 34.

The partition of current may also be expressed by an equation, including a term that expresses the rate of change of polarization of th e anode wi th current; and also a similar one for the cathode.

Thus, from eq 10 and 11 , and still assumin g E s to b e constan t, we have by elimination of E ,

+ (ee- E s) Te I e

+(ea - E s) Ta Ia

(37 )

T aking th e partial derivative of eq 10 with r e p ect to l a, we have

oE 0 oIa= l'a+ oI " (ea- E s) , Ta co nstant , (37a)

similarly from eq 11 we have

oE 0 ole =/',+ ofe (e,- E$)) T , constant) (3 7b)

377

and dividing 37b by 37a we have

where o(ee- E s)/oIe and o(ea- E s) /oIa represent the rates of change in counter emfs ee and ea with currents, I e and Ia respectively.

Equation 37 is a gen eral expression of th e potential­current relations, which govern the current distribu­t ion over any electrode, For example, in electro­plating, the current is opposed not only by res istance but 31so by th e emf of polarization, which tends to divert the ClUTent to more remote ar eas and th ereby exhibit" throwing power". Also, in cathodic pro­tection a high rate of change of eounter emf with curren t tends to divert more current to remote ar eas than if curren t partit ion were cont rolled entirely by resistancc,

V. Measurement of E G

As previously indicated , the chi ef m easlll'able ch aracteris ti c of a "olo cd circuit" galvani c cell is i ls potential EG wi th r eferen ce to a standard electroci e Es.

Equations 17 1'ep1'e ent th e value of the emf (Eo-Es), which is indicated graphically in figtll'e 3, A and B. When an external emf E , is appli ed , (leB closed, fig. 1 B) and E > (Eo-E s), th e r esist ive components indicaLed in eq 38 a rc added lo eq 17 , giving eq 39.

or, using th e r eal currents, I a and I e,

(EG- E s) + IRG= (ea-E s) ± IaTa

= (ee-E s) + I eTe

(3 )

(39a)

(39b)

(40a)

(40b)

Ia is positive if E > (ea-E s) and negative if E< (ea - Es) as in figure 3B. "With curren t I flowing (leA and IcB closed) through the co uple, the poten tial difference E, = (EG - E s) + h ,+IRG is measured directly, by using a po tentiometer.

In order to deLermin e (EG - E s) during passage of external current I , it is n ecessary to cancel the r e­sistive compon en t h s+ IRG from the above poten­tiometer m easurement. Two m ethods of doing this ar e briefly as follows: first, if leA, figure I , B, be closed immediately after opening leB, E G-Es may be observed by' a suitable voltage indicator, POT. This of course may b e don e m anually if E o is th e sam e whether I is on or off , However, if EG is ap l)I·ecio.bly < £feoted b f , then it mu t bB obsBrvBd a'

t

Page 6: Some electrical relations in galvanic couplesof criteria for ca.thodic protection is dcmonstrated. The mechani sm of current flow betwcen couples at different potentials is cxplained.

ED __ __ __ Eo

- Lo ra

A

_ 1<-_1-+-+-+_\ io ----I 'I tio r c

o

E ~i,--:L _ ~c_l t i e1

CURRENT

FIGURE 3. B

Potentl:al-cuT1'ent relations in a galvanic couple.

A, Without external current ; B , with external current.

the instant of current interruption. This may be done by a suitable commutator [5], which opens kB for short periods in succession, during which kA is momentarily closed, The voltage indicator will then give an average value of Ea during the periods when I = 0. By using the proper commutator speed, period of interruption, and indicator , the observed average can be made approximately equal to the true value of E a during the flow of current I . The use of an electronic interruptor [6] and amplifier with high-speed recorder or oscillograph l7], permits the measurement of emf, free of ir drop, with high precision.

A second method of cancelling the ir components, Irs+ IRa from the measurement of (Ea-Es) is based on the Wheatstone bridge principle [8] . To balance the bridge, having an emf in one arm, use is mad e of a short interruption of current 1, or a part of I , by touching a key. Aft er the balance, the values of (Ea-E s) and also of (rs+ Ra) are directly observed.

Let us now suppose that through electrochemical effects resulting from flow of current, the emf, (ea-e c) be changed to (e~- e;). Then the galvanic current will also be changed from io to fo in accord­ance with Ohm's law. Thus

(41)

From the new values in eq 41 , a new value for the galvanic couple potential is also obtained. Thus, eq 2 and 3 are written

(42a)

(42b)

The emf (E~-E.) may be observed by either of the above methods. For each increment in applied current new sets of values for i;, e~, e; and E~ are obtained, depending upon the length of time of application.

Their substitution in eq 10, 11 and 13,14 give the following:

(43a)

(43b)

e' e' , i'-i' = a- c+1' _ 1_c_=I', a 0 ru+rc ra+rc a

(44a)

.,+., e~-e; +I' ra I ' ~ ~ =-- --= .

C 0 1"a+rc fa - r c C

(44b)

Each new set of values of I~ and I ;, if plotted ac­cording to figure 2 will give a succession of corre­sponding diagrams, each with a nmv E~ level.

VI. Conditions for Cathodic Protection

From eq 43a and 44a, it follows that when

i' a=i' 0 or E = (e' a-E.), I' a= O,

which is the "current" criterion for cathodic pro­tection. Then also e' a=E a, and therefore E = (Ea-E ,), which is the "potential" criterion for cathodic protection.

The diagram used in figure 2 for expressing the electrical characteristics of a galvanic couple has the practical advan tage that it may be constructed from results of polarization measurements on individual electrodes. However, in the case of a galvanic cell on closed cU'cuit, the only measurable emf com­ponent is (E' G-E .). Let us consider what relation it bears to the criteria for cathodic protection . From eq 40 a, we have

318

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When cathodic protec tion is achieved,

(45)

If the measured value of (E' G-E s) becomes equal to (Ea - E s), the applied potential exceeds the crite­rion for cathodic protection by the amount l' R G.

A method of measuring HG (independently of Ir s) is not yet available. If HG is negligibly small, the equality (Ea- E s) = (EG - Es) is an accurate criterion of cathodic protection. If HG is relatively high, the observed value of (EG-Es) is not an accurate criterion. This fact indicates the n eed for a tech­nique by which HG may be measured.

The relation of E to I (fig . 2) will now be con­sidered. First, if E be increased from E = EG to E = E a, the liberation of hydrogen may be expected to increase in proportion to the increase in I e. If E be further increased , Ia> O and liberation of hydrogen may then b e expected to increase in proportion to the increase in (I a+1e). If I a is sufficiently large, the increased rate of evolution of hydrogen above Ip may manifest itself as a discontinuity in the E ll relation. If, instead of hydrogen evolution , some other reduction process occurs, such as reduction of oxygen, of a film , or of some other depolarizeI' , there may be no evidence of a discontinuity in the E ll relation.

Second, if E be decreased from E = Eo to E = E e, the liberation of hydrogen should decrease in propor­tion to the decrease in I e. When I becom63 equal to - I u, I e= O, and liberation of hydrogen should entirely cease. If - I be further increased in the negative direction, either m etal will be dissolved or oxygen will be liberated in proportion to - (Ia+ l e). If liberation of oxygen occurs, a discon tinuity, even more abrupt than that due to liberation of hydrogen, may be observed.

The effect of any change in values of r a or r e m ay be interpreted from figure 3, A. For example, if (e a - ee) remains constant, and r e decreases, then io, according to eq 1 must increase. This will increase th e numerical value of - iora, and, consequently, Eo will be lowered. If, on the other hand, the cathodic resistance is increased by the presence of a hydrogen film, the accompanying change in resistive potential is in the same direction as an increase in the emf component, ee, and io must decrease. An increase in r a would r esult in a lowering of Eo and conversely. It can therefore be seen that an incremen t or decre­ment in E (also in Eo) may occur when E > E a, or E > E e, no t only as the r esult of liberation of hydro­gen, but also if the anodic or cathodic r esistance changes.

VII. Multiple Galvanic Couples

Let us now consider the electrical relations between two galvanic couples (H ) and (0 ) having different potential with reference to E s. For example, in figure 4, E on may represent the reducing potential and E GO, th e oxidizing potential. Such conditions exist on iron in a wet clay where one area is poorly

Eo

T I

EGr EGR -10

L~GR_

B

FIGU RE 4. l.1'Ultiple galvanic couples.

A , One at oxidizing potential, Eao; B, one at reducing potential, EOR.

aerated (0 ) and the other is well aerated (H ). Then

Eoo - Eon= 1' (HGo+ HoR + r), (46 ) where

Hoo = the r esistance of couple E oo . R GR= the r esistance of couple E GR.

r = internal r esistance of the path of current I between the couples (ex­ternal resistance being n eglected ).

l' = current supplied by the anodic couple (0 ) to the cathodic co uple (H ).

Couple (H) is therefore r eceiving some cathodic protection at the expense of couple (0). Such protection is complete only if l' becomes equal to the I p , required by the cathodic (H) couple.

In this illustra tion, complete cathodic protection without external curren t is impossible because it would require the protective current I p to flow to the po tential level E a , which is higher than that of the current source. Such relations also apply in t he field of metal coatings, where the coating m ayb ehave like a galvanic couple. If it is anodic to ward the base m etal, which itself also has a potentiallevcl depend­ing on its galvanic-couple properties, then figure 4, shows that cathodic protection is not complete when the coating is perforated. For example, couple (0) might represent a zinc coating- on iron as the basis metal represented by (H ).

When an external potential difference E t is applied to multiple couples, the current distribution to them depends upon their EG values and the resistances ?: between them and the auxiliary electrode. Thus, in figure 5, where a metal is represented as having a reducing (H) and an oxidizing area (0), local currents i flow from the anodes a to the cathodes c, in each area. In addition, a " long-line" current I' may flow from the local anodes in the oxidizing area to the local cathodes in the reducing area. If now E e be gradually increased from zero, current iCR will begin to flow first to the area of lowest potential, that is, to

379

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METAL

r'

)-------jx

FIGURE 5. External potential difference, E" and current applied to multiple galvanic couples .

the cathodes of the reducing area. When

(47)

l' becomes zcro , and current ico will begin flowing to the oxidizing area. Consequently, if !:.CR»rCO , it may be possible to polarize the oxidizing area (0) to the potential E a , and achicve cathodic protection there , before it is possible at the reducing area, where a much higher value of E, may be required for complete cath­odic protection. That is , even though the rate of cor­rosion may be less in the reducing area, a higher value of E , may be req ui red there for complete protection, than in the oxidizing area. However, it is fortunate that protection in the oxidizing area, where it may be needed most, is the more easily accomplished.

Conversely, if rCR«rCO, a vcry high value of iCR may be required to meet the condition represented by eq 47. This is unfortunate, if corrosion is more severe in the oxidizing area.

VIII. Summary

The electrical theory of galvanic couples has been outlined as a basis for an understanding of the polarization of electrodes. It applies to most electro­chemical processes including those in batteries,

electrodeposition of metals and other electrolytic processes, and corrosion. By the technique of separated electrodes, some of the electrical quantities , which together comprise the characteristics of the galvanic couples, may be measured or computed. In the usual galvanic couple, which is a galvanic cell on closed circuit, electrical measurement is prac­tically limited to determining its potential E o in reference to an electrode of constant potential Es. The relations of Eo to applied current I , and applied potential difference E, is developed for a couple having resistance Ro. From these, both "current" and "potential" criteria for cathodic protection are derived . The theory is also applied to multiple galvanic couples at different potentials.

IX. References

[II W. J . Mi'tller , Korrosion u Metallschutz 13, 144 (1937). W. J . Miiller, Trans. Electrochem. Soc. 76, 167 (1939) . G. W. AkimolV, Korrosion u Metallschutz 8, 201 ( l932). G. W. Akimow and N. D. Tomaschow, Korrosion u

Metallschutz 13, 114 (l937) . [2] R. H . Brown and R. B. Mears, Trans. Electrochem. Soc.

81, 455 (1942). R . Landau and C. S. Oldach, Trans. Electrochem. Soc.

81,521 (1942). R . Landau, Trans. Electrochem. Soc. 81,559 (1942) . . J. V. P etrocelli and A. Phillips, Trans. Electrochem. Soc.

85, 257 (1944) . [3] H. E. Haring and W. Blum, Trans. Electrochem. Soc. t4,

313 (1923). T. P . Hoar and J . N. Agar, Faraday Society, Electrode

processes, Discussion No. 1, p. 162 (1947). [4] R . B. Mears, J. Electrochem. Soc. 95, 1 (1949).

R. B. Mears and R . H . Brown, J . Electrochem. Soc. 97, 75 (1950).

[51 A. L . Ferguson, Trans. Electrochem. Soc. 76, 113 (1939). [61 A. Hickling, Trans. Faraday Soc. 33, 1540 (1937). [7] E . Newbury, et aI. , Trans. Faraday Soc. 43, 123 (1947).

K Kewbury, Trans. Faraday Soc. 43, 127 (19471-[8] H. D . Holler, J. Electrochem. Soc. 97, 271 (1950).

WASHINGTON, June 1, 1950.

380