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Solutions for marineand offshore applications

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The Bonfiglioli Group offers a wide and

diverse range of products for lifting,

pulling and slewing machinery in

marine and offshore applications like

shipboard cranes, offshore cranes,

deck machinery, azimuth thrusters and

pipe layers. Products include planetary

gearboxes, bevel helical and parallel

shaft gearboxes, electric motors and

frequency controllers.

The design of specific groups of products

and jacking gears has been assessed

with the major Classification Societies

like ABS, DNV, LR, etc. These products

can be delivered with 3.2 Certification

in all major Classes, and are Classed

with full traceability of the load carrying

components.

Bonfiglioli has also developed a

specific range of gearboxes for

jacking machinery with rack and

pinion design, intended for jack-

up drilling rigs, service liftboats,

accommodation and windmill

installation vessels.

Solutions for marineand offshore applications

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Bonfiglioli MarineDrives for marine and offshore machines

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Solutions for Shipboard Cranes

Winch gears and slewing gears are offered by Bonfiglioli for marine cranes such as cargo cranes, utility cranes, hose handling cranes, etc.Winch gears are typically developed from the ‘’wheel hub gear’’ Trasmital series 700C design with hydraulic drive, which has been and still is the strength of Bonfiglioli Group in the mobile machinery for construction, road building and mining. This powerful background enables Bonfiglioli to deliver almost unlimited variations and options. The plug-in 700C design is compact and light with gear train integrated into the winch drum. The brake can be integrated inside the gearbox or mounted externally, with common lubrication of the gears. Compact electric-driven variations have been developed as well.Slewing gears are offered from the Trasmital 700T and 300 series, with integrated pinion and detached pinion, respectively.Many variations of pinions and interfaces are available. Many variations of pinions.The modular design of these two product series allows almost unlimited product configurations, one to four gear stages, and hydraulic and electric driven variations, as well as in-line or right angle configurations.The 700T is offered with integrated carburized pinion and eccentric mount for allowing gear play adjustment with the slewing ring toothing. The 700TF design, with single spigot installation, and 700N design, with double support points, are available throughout the full range.Selection of suitable products is in compliance with FEM classification rules of the mechanism.

PRODUCTS:

700C series

700T series

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FEM classification T5 - L2 - M5 at OUTPUT SPEED 15 rpm:

Type Torque (Nm)

705 T706 T707 T709 T710 T711 T 25000

1500020000

100006600

4000

700TSlew drives

FEM classification T5 - L2 - M5 at OUTPUT SPEED 25 rpm:

Type Torque (Nm)

703 C2705 C2 706 C3707 C3709 C3710 C3711 C3713 C3715 C3716 C3717 C3718 C3720 C3722 C3 260000

16000

64500

164500

23000

77500

10000

48500

111500

5300

31000

105900

2000

29500

700CWinch drives

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PRODUCTS:

Solutions for Deck Machinery

Several applications like mooring & tugger winches, anchor handling systems, traction & storage winches, capstans and windlasses offer a bench test for the 700C series in medium-light power cases, and HDP/HDO series in medium-high power cases.The 300 series and 700T series are used for pinion ring transmission systems.The winch drum is generally supported on the opposite side of the gearbox, but strong bearings in the 700C series enables it to have a console set-up as well.Hydraulic and electric driven variations, as well as in-line or right angled configurations, are available throughout the Bonfiglioli range.

700C series with hydraulic motor, with electric motor and with right angle

700C series with hydraulic motor or electric motor, in-line configuration

HDP/HDO series

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Type Torque (Nm)

300301303304305306307309310311313314315316317318319321323325 1100000

3600

25000

100000

500000

5000

40000

170000135000

800000

2500

18000

80000

350000

1750

12500

55000

250000

1000

8500

Type Torque (Nm)

700 C1 H701 C1703 C2 H705 C2 H706 C3 B707 C3 B709 C3 B710 C3 B711 C3 B713 C3 B715 C3 B716 C3 B717 C3 H718 C3 H720 C3 H722 C3 H724 C4 H726 C4 H 625000

10000

45000

130000

18000

60000

220000180000

4000

36000

100000

450000

2200

30000

85000

330000

1000

26000

Type Torque (Nm)

HD_ 60HD_ 70HD_ 80HD_ 90HD_ 100HD_ 110HD_ 120HD_ 125HD_ 130HD_ 140HD_ 150HD_ 160HD_ 170HD_ 180 210000

190000

5190

12600

49000

147000

17900

69500

7080

41000

117000

31700

87000

28200

300Planetary drives

700CWinch drives

HDP/HDOParallel shaft gear units and bevel helical

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PRODUCTS:

Solutions for Offshore Cranes & Winches

Oil and gas applications like cranes and winches for supply vessels (PSV, OSV), FPSO, drilling rigs, anchor handling sytems, riser pull-in systems, turret winches, ROV winches with AHC function and A&R systems have bigger demands for power. Bonfiglioli products for winches are often designed with multiple pinions to drive a toothed ring fixed to the drum. The Trasmital series 700T responds very well, with the same versatility of the shipboard cranes.Where power is excessive for planetary gear systems, Bonfiglioli offers heavy duty series HDP/HDO or a combination between input bevel helical units and final planetary gear stages.Bonfiglioli has special units for AHC winches using secondary control motors, with a flywheel integrated in the gear train. The static brake is in the same oil bath with the gears to allow better heat dissipation due to continuous duty during heavy compensating work mode. Visual oil monitoring systems are available. Backstop wheel is an available option for preventing sudden load descend after startup.Slewing gears are offered from the Trasmital series 700T and 300, for the shipboard cranes.ATEX compliance is available for 700T, 300 and 700C series products.C5M coating systems are available in conformity with Norsok M501 prescriptions.Selection of suitable products is in compliance with Class requirements and FEM classification rules. 700T series

3/HD series

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FEM classification T5 - L2 - M5 at OUTPUT SPEED 15 rpm:

Type Torque (Nm)

705 T706 T707 T709 T710 T711 T 25000

1500020000

100006600

4000

700TSlew drives and winch drives

FEM classification T5 - L2 - M5 at OUTPUT SPEED 25 rpm:

Type Torque (Nm)

703 C2705 C2 706 C3707 C3709 C3710 C3711 C3713 C3715 C3716 C3717 C3718 C3720 C3722 C3 260000

16000

64500

164500

23000

77500

10000

48500

111500

5300

31000

105900

2000

29500

700CCompact winch drives

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Image courtesy of ABB Marine.

PRODUCTS:

Solutions for Azimuth Thrusters

Bonfiglioli gears are used for steering the azimuth thrusters on tug boats, drilling rigs and cruise vessels. Gear and bearings life is calculated based on Class requirements for both dynamic positioning mode as well as cruise mode operation.Solutions are available with integrated pinion 700T Series and 3.2 Class certified pinion and 300 series with female spline connection to the steering block.Units are delivered under approval and certification of all major Classes.Electric and hydraulic versions are available, with pinion eccentricity for gear play adjustment, or with eccentric ring on the gearbox body for maintaining the motor alignment in right angled configurations.

700T series

300 series

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Type Torque (Nm)

306307309310311313314315316317

8500

170000

18000

100000

25000

135000

12500

8000055000

40000

Type Torque (Nm)

706 T707 T709 T710 T711 T712 T713 T714 T715 T 80000

30000

55000

35000

65000

2000015000

10000

45000

700TSteering gear with pinion

300Planetary steering gear

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PRODUCTS:

Solutions for Jacking Machinery

For many years, Bonfiglioli has been developing and supplying gearboxes of jacking machinery for offshore platforms.Specific design of the 700T and 300 series have been assessed by ABS to work in lifting and lowering legs and hulls of drilling and service jack up rigs, lift boats and windmill installation vessels.Units can be in-line design or with a drop box for offsetting the motor installation. They can be electric or hydraulic driven, with or without negative parking brake.Bonfiglioli can deliver integrated pinion from m50 to m100 and lantern piece with integrated torque arm for easy installation.Units have class approval with ABS and DNV/GL, and full 3.2 certification of the load carrying parts of the gear transmission with full traceability from raw material to final machined component.

700T series

Image courtesy of GUSTO MSC.

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1150000 1430000 2100000650000 780000 1000000

150000 270000 395000

Type Kips Max jacking (Nm) Max holding (Nm) Storm holding (Nm)

718 T 200721 T 400723 T 600

700TJacking gears

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PRODUCTS:

Solutions for Pipelayers

Bonfiglioli track gears of the 700C series represent a perfect solution for the most demanding pipe tensioners in terms of torque, life and power.The cooling system is provided with forced lubrication of the gear train and bearings.A torque range up to 600 kNm covers almost all known applications.Modular gearboxes of the 300 series are capable of torque up to 2000 kNm.

700C series

300 series

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Type Torque (Nm)

315316317318319321323325 1100000

500000800000

100000

170000135000

350000250000

Type Torque (Nm)

710 C3 B711 C3 B713 C3 B715 C3 B716 C3 B717 C3 H718 C3 H720 C3 H722 C3 H724 C4 H726 C4 H 625000

45000

130000

60000

220000180000

36000

100000

450000

85000

330000

700CTrack tensioner gear

300Planetary drives

18 Bonfiglioli Worldwide

USA

Canada

India

Österreich

España

United Kingdom

Vietnam

Italy

Brasil

France

Singapore

Slovakia

South Africa

Deutschland

Australia

Türkiye

New Zealand

China

HeadquartersITALY • Lippo di Calderara, Bologna

BranchesAUSTRALIA • SydneyAUSTRIA • Wiener NeustadtBRAZIL • São PauloCANADA • TorontoCHINA • ShanghaiFRANCE • ParisGERMANY • NeussGERMANY • KrefeldINDIA • ChennaiINDIA • MannurINDIA • BangaloreITALY • MilanoITALY • RoveretoNEW ZEALAND • AucklandSOUTH AFRICA • JohannesburgSINGAPORE • SingaporeSPAIN • BarcelonaSPAIN • MadridTURKEY • IzmirUNITED KINGDOM • RedditchUNITED KINGDOM • WarringtonUSA • CincinnatiVIETNAM • Ho Chi Minh

ResellersAFRICA • Algeria, Egypt, Kenya, Morocco, South Africa, Tunisia

ASIA • Bahrain, China, Emirates, Japan, Jordan, Hong Kong, India, Indonesia, Iran, Israel, Kuwait, Malaysia, Oman, Pakistan, Philippine, Qatar, Saudi Arabia, Singapore, South Korea, Syria, Thailand, Taiwan, Vietnam

EUROPE • Albania, Austria, Belgium, Bielorussia, Bulgaria, Cyprus, Croatia, Czech Republic, Denmark, Estonia, Finland, France, Holland, Hungary, Germany, Great Britain, Greece, Ireland, Italy, Lettonia, Lituania, Luxemburg, Malta, Montenegro, Norway, Poland, Portugal, Romania, Russia, Slovakian Republic, Serbia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ucraina

LATIN AMERICA • Argentine, Bolivia, Brasil, Chile, Colombia, Costa Rica, Ecuador, Guatemala, Honduras, Mexico, Peru, Uruguay, Venezuela

NORTH AMERICA • Canada, United States

OCEANIA • Australia, New Zealand

Production facilitiesITALY • Calderara di Reno, BolognaCasting and gearcutting plantAssembly HDP, HDO, 300 series

ITALY • Vignola, ModenaGearmotor assembly plant Precision gearbox manufacturing and assembly plant

ITALY • ForlìPlanetary gearboxes manufacturing and assembly plant

ITALY • Rovereto, TrentoBrushless motor production

GERMANY • KrefeldInverter plant

SLOVAKIA • Považská BystricaLarge gearboxes manufacturing plant

INDIA • ChennaiPlanetary gearbox manufacturing and assembly plant

INDIA • MannurGearmotors manufacturing and assembly plant

INDIA • BangalorePhotovoltaic Inverter assembly

VIETNAM • Ho Chi MinhElectric motor plant

CHINA • ShanghaiPhotovoltaic Inverter assembly

BRAZIL • São PauloPlanetary gearboxes manufacturing and assembly plant

USA • HebronPlanetary gearboxes manufacturing and assembly plant

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Bonfiglioli worldwide network.

Bonfiglioli ItaliaIndustrial, PhotovoltaicVia Sandro Pertini lotto 7b - 20080 Carpiano (Milano)Tel. (+39) 02 985081 - Fax (+39) 02 985085817www.bonfiglioli.itBonfiglioli Mechatronic ResearchVia F. Zeni 8 - 38068 Rovereto (Trento)Tel. (+39) 0464 443435/36 - Fax (+39) 0464 443439www.bonfiglioli.it

Bonfiglioli New Zealand88 Hastie Avenue, Mangere Bridge, Auckland2022, New Zealand - PO Box 11795, EllerslieTel. (+64) 09 634 6441 - Fax (+64) 09 634 6445www.bonfiglioli.co.nz

Bonfiglioli ÖsterreichMolkereistr 4 - A-2700 Wiener NeustadtTel. (+43) 02622 22400 - Fax (+43) 02622 22386www.bonfiglioli.at

Bonfiglioli South East Asia24 Pioneer Crescent #02-08West Park Bizcentral - Singapore, 628557Tel. (+65) 6268 9869 - Fax. (+65) 6268 9179www.bonfiglioli.com

Bonfiglioli South Africa55 Galaxy Avenue,Linbro Business Park - SandtonTel. (+27) 11 608 2030 OR - Fax (+27) 11 608 2631www.bonfiglioli.co.za

Bonfiglioli Türkiye Atatürk Organize Sanayi Bölgesi,10044 Sk. No. 9, 35620 Çigli - IzmirTel. +90 (0) 232 328 22 77 (pbx)Fax +90 (0) 232 328 04 14www.bonfiglioli.com.tr

Bonfiglioli United KingdomIndustrial, PhotovoltaicUnit 7, Colemeadow RoadNorth Moons Moat - Redditch, Worcestershire B98 9PBTel. (+44) 1527 65022 - Fax (+44) 1527 61995www.bonfiglioli.co.ukMobile, Wind3 - 7 Grosvenor Grange, WoolstonWarrington - Cheshire WA1 4SFTel. (+44) 1925 852667 - Fax (+44) 1925 852668www.bonfiglioli.co.uk

Bonfiglioli USA3541 Hargrave Drive Hebron, Kentucky 41048Tel. (+1) 859 334 3333 - Fax (+1) 859 334 8888www.bonfiglioliusa.com

Bonfiglioli VietnamLot C-9D-CN My Phuoc Industrial Park 3Ben Cat - Binh Duong ProvinceTel. (+84) 650 3577411 - Fax (+84) 650 3577422www.bonfiglioli.vn

Bonfiglioli Australia2, Cox Place Glendenning NSW 2761Locked Bag 1000 Plumpton NSW 2761Tel. (+ 61) 2 8811 8000 - Fax (+ 61) 2 9675 6605www.bonfiglioli.com.au

Bonfiglioli BrasilTravessa Cláudio Armando 171Bloco 3 - CEP 09861-730 - Bairro AssunçãoSão Bernardo do Campo - São PauloTel. (+55) 11 4344 2323 - Fax (+55) 11 4344 2322www.bonfigliolidobrasil.com.br

Bonfiglioli Canada2-7941 Jane Street - Concord, Ontario L4K 4L6Tel. (+1) 905 7384466 - Fax (+1) 905 7389833www.bonfigliolicanada.com

Bonfiglioli ChinaBonfiglioli Drives (Shanghai) Co., Ltd.#68, Hui-Lian Road, QingPu District,Shanghai, China, 201707Ph. (+86) 21 6700 2000 - Fax (+86) 21 6700 2100www.bonfiglioli.cn

Bonfiglioli DeutschlandIndustrial, Mobile, WindSperberweg 12 - 41468 NeussTel. +49 (0) 2131 2988 0 - Fax +49 (0) 2131 2988 100www.bonfiglioli.deIndustrial, Photovoltaic Europark Fichtenhain B6 - 47807 KrefeldTel. +49 (0) 2151 8396 0 - Fax +49 (0) 2151 8396 999www.vectron.net

Bonfiglioli España Industrial, Mobile, WindTecnotrans Bonfiglioli S.A.Pol. Ind. Zona Franca sector C, calle F, n°608040 BarcelonaTel. (+34) 93 4478400 - Fax (+34) 93 3360402www.tecnotrans.bonfiglioli.comPhotovoltaicBonfiglioli Renewable Power Conversion Spain, SLRibera del Loira, 46 - Edificio 2 - 28042 MadridTel. (+34) 91 5030125 - Fax (+34) 91 5030099www.tecnotrans.bonfiglioli.com

Bonfiglioli France 14 Rue Eugène PottierZone Industrielle de Moimont II - 95670 Marly la VilleTel. (+33) 1 34474510 - Fax (+33) 1 34688800www.bonfiglioli.fr

Bonfiglioli India IndustrialBonfiglioli Transmission PVT ltd.Survey No. 528, Perambakkam High RoadMannur Village, Sriperambudur Taluk,Chennai - 602105, Tamil NaduTel. +91(0) 44 6710 3800 - Fax +91(0) 44 6710 3999www.bonfiglioli.inMobile, WindBonfiglioli Transmission PVT ltd.PLOT AC7-AC11 Sidco Industrial EstateThirumudivakkam - Chennai 600 044Tel. +91(0) 44 24781035 - 24781036 - 24781037Fax +91(0) 44 24780091 - 24781904www.bonfiglioli.inPhotovoltaicBonfiglioli Renewable Power Conversion India (P) LtdNo. 543, 14th Cross, 4th Phase, Peenya Industrial Area, Bangalore - 560 058Tel. +91 80 2836 1014/15 - Fax +91 80 2836 1016www.bonfiglioli.in

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Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry, mobile machinery and renewable energy applications since 1956.

HEADQUARTERS

Bonfiglioli Riduttori S.p.A.Via Giovanni XXIII, 7/A40012 Lippo di Calderara di RenoBologna (Italy)

tel: +39 051 647 3111fax: +39 051 647 3126bonfiglioli@bonfiglioli.comwww.bonfiglioli.com

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