Solution for mechanical presses (eccenter presses) E L E K ...

Systemfamily FPSC - Fiessler Programmable Safety-Center

Solution for mechanical presses (eccenter presses)

FIESSLER

E L E K T R O N I K

Doku Nr. 1209 Stand 11.03.2009no responsibility is taken for the correctness of this information

FIESSLER

E L E K T R O N I KContens

2

Contens

1 Introduction 3Legend 3

2 Notes on safety 4Use in accordance with regulations 4Standards 4

3 Press functions 53-1 Overview 53-2 Cam shaft break 63-3 Cam switch monitoring 73-4 Operating mode selection 83-5 Emergency stop push buttons 93-6 Two hand control evaluation 103-7 Evaluation of three position safety foot pedal - working contacts 113-8 Evaluation of three position safety foot pedal - 3rd position contacts 123-9 Gearwheel protection 133-10 Cycle operation 143-11 Operating mode setup/manual 15

3-12 Operating mode operation two hand control 163-13 Operating mode operation foot pedal 173-14 Operating mode operation single break 183-15 Operating mode operation double break 193-16 Operating mode automatic 203-17 Controlling/monitoring of press safety valves 213-18 fat lubrication 22

4 Example4-1 Introduction 234-2 Electrical diagram 244-3 FPSC program 44

FIESSLER

E L E K T R O N I K1 Introduction

3

Example solution for mechanical presses - eccentric presses

This document describes the appli-cation of the system family FPSCand the relevant software macros.Further you can find importantsafety advices. The document hasfollowing chapters:

1 IntroductionThis chapter will inform youabout the document and give yousome information how to use it.

2 Note on safetyYou should read and understandthis chapter carefully. You canfind important information aboutall relevant standards and safetyregulations

3 Macro functionsThis chapter provides detailsabout the software macros andhow to use it. Additional there aresome notes about safety stan-dards.

4 Example

LegendFollowing signs are used and willinform about important notes andinformation:

DANGER!Please note all these infor-mation. This symbol warnsof dangers which can causesevere injuries or death!

WARNING!Please note all these infor-mation. This symbol warnsof dangers which can causesevere injuries or death!

ATTENTION!Indicates danger sourceswhich will cause light inju-ries as well as material da-mage.

NOTESIndicates a danger sourcewhich can cause light ormarginal injuries as well asmaterial damage.

INFOWill give you hints aboutapplication and program-ming and provides informa-tion about special characte-ristics.

INFOThe requirements to usethis example are:- SW-version V02.60 forFPSC-B and FPSC-AD- SW-version V03.10 forFPSC-B-C and FPSC-AD-C versions- Programming software:

- FPSC PAR V 2.3.0 or higher- FPSC RB V 2.3.0 or higher

FIESSLER

E L E K T R O N I K2 Note on safety

4

Example solution for mechanical presses - eccentric presses

Use in accordance with regulations

The system family FPSC is designed for use in emergency stop circuits and safetycircuits according to EN60204:1998-11 (electrical equipement of machines) andIEC 60204-1:1997. The application program will be designed and downloadedwith the FPSC programming software (FPSC-PAR).

ATTENTION!Please note and read in any case the safety notes inthe FPSC operating manual starting in chapter 2.An in-correct use will cause the expiration of anyclaims under guarantee.

The existing application software marcros are designed for use among otherthings in mechanical presses. The FPSC will monitor all safety functions and willshut off the press if something went faulty. There are all functions availablewhich will be needed for mechanical presses.

Cam shaft break ٭* Cam switch monitoring* Operating mode selection* Evaluation of emergency stop circuits* Evaluation of two hand control panel* Evaluation of hold to run foot pedal* Gearwheel protection* Evaluation of cycle mode operation* Operating mode setup/manual* Operating mode operation - two hand control* Operating mode operation - foot pedal* Operating mode operation - single break* Operating mode operation - double break* Operating mode automatic

* Controlling and monitoring of press safety valves* Controlling of fat lubrication

Standards

Basically qualification for the use of the FPSC system family in accordance withthe regulations are the knowledge and the note of the relevant standards and regu-lations. Below are mentioned the important standards with no guarantee about to-tality. If necessary there are some special country standards which have to be fol-lowed.Safety of machines EN 954-1 ٭Safety related parts of control systems EN 13849-1 ٭* Electrical equipment of machines EN 60204-1Safety of machines - basic terms EN292-1 and EN 292-2 ٭* Electro sensitive protective equipment IEC 61496-1Mechanical presses EN 692 ٭Hydraulic presses EN 693 ٭* Safety of machinery EN ISO 12100

NOTES!Please pay attention to the current european machine directive andtheir cross reference to the currently valid standards!

NOTES!You will find all details about the FPSC programming behaviour andavailable software macros in the FPSC operating manual. You shouldfollow theses notes!

NOTES!This example is valid for FPSC-x-S software version 02.60 or higheror for FPSC-x-C-S software version 03.10 or higher. Where x standsfor B or AD version.

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E L E K T R O N I K3 Press safety functions

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3-1 Overview

Mechanical press functions

To monitor the safety function of a me-chanical press the below described soft-ware macros will be used. These macroscan be configured with the programmingsoftware and offers a maximum of flexi-bility. Please note the detailed informati-on in the FPSC operating manual to usethe macros in a correct way!

Two hand control panel

hold to rundevice - foot pedal

AOPD active opto-electronic device

Emergency stop button

Operating mode selectorswitch

Cam switch monitoring

Cam shaft breakmonitoring

control chainmonitoring

Control and monitoring ofpress safety valve (PSV)

FPSC safetycontroller

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3-2 Cam shaft break monitoring

Cam shaft break monitoring

Function

The software-macro cam shaft break will monitor thesignal from the cam shaft break sensor. The softwarefunction will be started through the input I2 = logical1. After the programmable startup time the macroshould recognize pulses on Input I1. If not, the enab-le output O1 will be cleared and the output O2 willbe set. There are two more outputs for diagnosisavailble. O3 will show that the cam shaft is brokenand O4 will show that a restart is necessary. We re-commend to use for the input I2 the output for thepress safety valve (PSV).The software macro needs the data of cycle per mi-nute and how many pulses per cycle should be detec-ted. The FPSC macro will calculate the right monito-ring time on the sensor input I1.

Maintenance and service info

* if the second error flag will not have red colour af-ter the startup time, the sensor wiring or the sensoritself should be checked.

* The cam shaft break sensor should be connected toE06.1 or E06.3 or E06.5 or E06.7.

Programming mask

Readback mask

Notes on safety

Attention!If the mechanical cam switch unitwill be driven by a chain it is ne-cessary to implement a cam shaftbreak monitoring function.

INFOIf the mechanical can switch unitwill be driven by a chain a breakof this chain can be moitored by ainductive initiator.

INFOIt is necessary to improve/adaptthe following parameter valueso Number of strokes/mino Number of pulses/rotationo Start-up time

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3-3 Cam switch unit monitoring

Cam switch unit monitoring

Function

This Software-Macro is monitoring the switches ofthe cam controller unit. The software function will bestarted through the input I1 = logical 1. The macrowill monitor the lag cam I2 and the run-up cam I3.Optional a dynamic cam can be used. Mainly the fol-lowing function are implementedo Monitoring of the two cams of plausibilityo Monitoring of the stopping performanceo Generation of stop signal in conjunction with dyna-mic cam and run-up camFailures can be reseted by the input I5.The output enable O1 should be used for the generalenable signal for the press valve outputs. The twoother outputs TDC and BDC can be used in othermacros to define the position of the press.


* the output O4 till O9 can be used for error evaluati-on.

* if the output O5 will be logical 1 it is absolute ne-cessary to check the clutch/brake combination.

Programming mask

Readback mask

Notes on safety

Attention!If you need the information ofTDC and BDC in the further pro-gram you have to use the outputsO2 and O3. If you will use directlythe inputs for both signals the eva-luation of the plausibiltiy will bepassed. This can cause a dangerousstate of the mechanical press.

INFODue to internal reason of FPSCcontroller the run-up cam shouldbe connected to the inputs E06.0and E06.1.

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3-4 Operating mode selector switch

Operating mode selector switch

Function

This software macro will monitor the inputs whetherthere will be only one active. If there are more thanone inputs active or less than one, the output OPmode OK will be not set. If only one input is active,the output OP mode OK will be set. In this example,we have implemented two operating modes. If theoperating mode will be changed, it is necessary topress the reset button to confirm the changement.


* only one input can be high level. If not, there is aproblem with the wiring or with the selector switch

* is there only one input set and the output is missed,press the reset push button. This will be shown alsowith output O11.

Programming mask

Readback mask

Notes on safety

ATTENTION!Please, consult the EN 692 and therelevant chapters for detailed infor-mation.

INFOIn this case the selector switch canhave category B.If the operator should not changethe operating mode by himself theuse of a keyswitch is recommen-ded.

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3-5 Emergency stop push buttons

Emergency stop push buttons

Function

If one of the emergency stop push buttons will bepressed, the machine will stop immediately. After re-leasing the push button, a reset is necessary. If onlyone input will be low level, the macro cannot be star-ted by pressing the reset push button. The macro willexpect both channels at the same time to be on lowlevel.All emergency push button will be connected in se-ries.

Safety category for logic control (FPSC)

According to EN6928 this circuit should be designedto fulfill category 2. In this case the circuits are de-signed in category 3.


* to start the machine both inputs should have highlevel.

* if only one input will change its state, the macrocannot restarted again. The error flag will be set.

* after pressing the emergency stop button the func-tion should be restarted by the reset push button

Programming mask

Readback mask

Notes on safety


INFOThe emergency push button devi-ces should have at minimum cate-gory 1

INFOIn this example the inputs E04.0and E04.1 are used for the emer-gency stop button which can beconnected in series.

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3-6 Evaluation of two hand control panel

Evaluation of two hand control panel

Function

This software macro will evaluate the two hand panelpush buttons. These buttons must be pressed withinthe time limit of 450 ms. Otherwise the output enablewill not be set to logical 1.


* If this macro will not set the enable output youhave to check the two push buttons whether theyhave antivalent signals

* some older two hand panels have problems to fulfilthe requirements of 450 ms synchronisation time.

Programming mask

Readback mask

Notes on safety


INFOThe synchronisation time of max.450 ms can be set to a longer time.But then the macro will run out ofthe standard specification.

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3-7 Evaluation of three position safety foot pedal - working contacts

Evaluation of three position safety foot pedal-working contacts (hold to run device)

Function

The safety foot pedal is monitored by a dual channelsafety switch macro. This macro checks if the inputsare antivalent or not. If not, the error flag will be set.Furthermore the enable output will only set if thesupplement condition is true. In this case the feed-back signals of the valves are integrated.


* if the enable output will not set even though thefoot pedal is pressed, you should check whether thesupplement condition is true.

* if only one input will change, its status the marcorcannot start again. The error flag will be set.

Programming mask

Readback mask

Notes on safety


INFOIt is obligatory to use a hold to runcontrol device in conjunction witha laser based optical device or inslow speed. In this case the con-tacts can have category B but thereshould be used 2 separate contacts.

INFOIn this example the inputs E05.2and E05.3 are used for the foot pe-dal working contacts.

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3-8 Evaluation of three position safety foot pedal - 3rd position contacts

Evaluation of three position safety foot pedal - 3rdposition contacts (hold to run device)

Function

The safety foot pedal anti panic stage is monitored bya single channel safety switch macro. This macrochecks if the input is high or low level. If the input islow level, and the machine is in automatic mode, thebeam will be retracted till TDC. In manual mode, thebeam will be stopped.


* if the machine is not starting in down movement,please check input level of E05.4.

* flag M10.0 is an indicator for a foot pedal error. Ifthis flag is logical 1 you have to check the signalson E05.2, E05.3 and E05.4

Programming mask

Readback mask

Notes on safety


INFOIt is obligatory to use a hold to runcontrol device in conjunction witha laser based optical device or inslow speed. In this case, the con-tacts can have category B but thereshould be used 2 separate contacts.

INFOIn this example the inputs E05.2and E05.4 are used for the foot pe-dal anti panic contacts.

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3-9 Gearwheel protection

Gearwheel protection

Function

In many mechanical presses the gearwheel and thetransmission chain for the cam switch control unit isprotected by a mechanical cover. To prevent injuriescaused by accident we recommend to monitor thiscover with a safety limited switch.


* if the machine is not starting, please check inputlevel of E04.6 and E04.7. The inputs in this examp-le are antivalent.

* if the machine is not starting and the inputs are okplease check the limited switch

Programming mask

Readback mask

Notes on safety


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3-10 Cycle operation

Cycle operation

Function

This software macro will handle the different safteylight curtain modes. As there are* protection mode* single break* double breakThe macro will also evaluate the OSSD inputs fromthe safety light curtain and will also check the plausi-bility.If one cycle mode is selected the operation should bestarted at the first time with the two hand control pa-nel.


For maintenance there are different outputs which areshowing the actual state of the macro.

Programming mask

Readback mask

Notes on safety

ATTENTION!Please pay attention to the stan-dards which are handling the mat-ters of safety light curtains e. g.EN61496 or EN999. The dange-rous zone should only reachable bypassing the safety light curtain. Ifthis is not possible there should bemount another safety units likesafety gates.If there are more than one safetylight curtains installed on a pressonly one should be valid for thecycle operation.

There are some requirements formechanical presses in conjunctionwith safety light curtains and cycleoperation* maximum double break* height of the press table min 750mm over floor* maximum stroke height not morethan 600 mm* the depth of the press tableshould not more than 1000 mm

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3-11 Operating mode setup/manual

Operating mode setup/manual

Function

The function setup mode is programmed by thismacro. The project engineer can chosse whether hewould like a double stroke prevention or not. Alsothere is the option to start the machine without theInput I4 Start enable signal. In this example the startsignal should be ok and also a double stroke preven-tion is set. To drive the machine in manual mode thetwo hand control panel should be used.

Programming mask

Readback mask

Notes on safety


ATTENTION!The input I5 TDC point should beprogrammed with the output flagof the cam switch monitoringmacro. In this example flag M41.1.

ATTENTION!This operating mode is not forseento use it in production mode. Thisshould be prevented e. g. by usinga key switch selector for the diffe-rent operating modes

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3-12 Operating mode operation two hand control

Operating mode operation two hand control

Function

The function single stroke with two hand control pa-nel is programmed with this software macro. Thefunction double break prevention is always set. Withthe option "with run-up cam" it is possible to releasethe two hand push button during the machine is inretraction phase.

Programming mask

Readback mask

Notes on safety

ATTENTION!Please, consult the EN 692 and therelevant chapters for detailed in-formation.

ATTENTION!The input I6 TDC point should beprogrammed with the output flagof the cam switch monitoringmacro. In this example flagM41.1.The input I7 BDC point should beprogrammed with the output flagof the cam switch monitoringmacro. In this example flag M41.2

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3-13 Operating mode operation foot pedal

Operating mode operation foot pedal

Function

The function single stroke with foot aedpl is aro-grpmmed with this softwpre mpcro. The functiondouble brepk arevention is plwpys set. With the oati-on "with run-ua cpm" it is aossible to relepse the footaedpl during the mpchine is in retrpction ahpse.

Programming mask

Readback mask

Notes on safety

ATTENTION!Plepse, consult the EN 692 pnd therelevpnt chpaters for detpiled in-formption.

ATTENTION!The inaut I6 TDC aoint should bearogrpmmed with the outaut flpgof the cpm switch monitoringmpcro. In this expmale flpgM41.1.The inaut I7 BDC aoint should bearogrpmmed with the outaut flpgof the cpm switch monitoringmpcro. In this expmale flpg M41.2

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3-14 Operating mode single break

Operating mode operation single break

Function

The function single stroke with single aredk is pro-grdmme. with this softwdre mdcrob The function. ouale aredk prevention is dlwdys setb With the opti-on "with run-up cdm" the input P, . ynb endale sdfetysigndl will ae mute. b This shoul. ae only vdli. if thepress is in d non . dngerous working phdse eb gbretrdction movement to TEN pointb

Programming mask

Readback mask

Notes on safety

ATTENTION!6ledse9 consult the 2I DCx dn. therelevdnt chdpters for . etdile. in-formdtionb

ATTENTION!The input PD TEN point shoul. aeprogrdmme. with the output fldgof the cdm switch monitoringmdcrob Pn this eMdmple fldg4 , 1b1bThe input P7 BEN point shoul. aeprogrdmme. with the output fldgof the cdm switch monitoringmdcrob Pn this eMdmple fldg 4 , 1bx

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3-15 Operating mode double break

Operating mode operation single break

Function

The function single stroke with aoudle drepk is - romgrp. . ea with this softwpre . pcrob The functionaoudle drepk - revention is plwpys setb With the o- timon "with runmu- cp. " the in- ut P, aynb enpdle spfetysignpl will de . uteab This shoula de only vplia if the- ress is in p non apngerous working - hpse eb gbretrpction . ove. ent to TEN - ointb

Programming mask

Readback mask

Notes on safety

ATTENTION!6lepse9 consult the 2I DCx pna therelevpnt chp- ters for aetpilea inmfor. ptionb

ATTENTION!The in- ut PD TEN - oint shoula de- rogrp. . ea with the out- ut flpgof the cp. switch . onitoring. pcrob Pn this eMp. - le flpg4 , 1b1bThe in- ut P7 BEN - oint shoula de- rogrp. . ea with the out- ut flpgof the cp. switch . onitoring. pcrob Pn this eMp. - le flpg 4 , 1bx

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3-16 Operating mode automatic

Operating mode automatic

Function

The operating mode automatic is programmed withthis software macro. With a logical 1 signal on inputI2 the macro will be started. With a logical 0 signalon input I3 the macro will be stopped.

Programming mask

Readback mask

Notes on safety


ATTENTION!The input I6 TDC point should beprogrammed with the output flagof the cam switch monitoringmacro. In this example flagM41.1.The input I7 BDC point should beprogrammed with the output flagof the cam switch monitoringmacro. In this example flag M41.2

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3-17 Controlling/monitoring of press safety valve(s)

Controlling/monitoring of press safety valve(s)

Function

This software macro is monitoring the right functionof the press safety valve (PSV). If there will be an er-ror it is not possible to start the press again and theoutput O2 will be set.

Programming mask

Readback mask

Notes on safety


INFODepending on the used press safe-ty valve the value for the timeshould be adapted. For safety rea-sons this time should be as less as

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3-17 Fat lubrication

Fat lubrication

Function

There are a lot of different possibilities to implementthe function for a fat lubrication. In this example theoutput for the fat pump will be set after 500 strokes.With the input E06.5 the right function of the fatpump will be monitored. The fat pump will run for 5sec.This is only one possibility. If the application needs adifferent function the customer should program it.

Programming mask

Readback mask

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E L E K T R O N I K4 Example

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4-1 Introduction

Introduction

This following example should give you by means ofa complete application the mode of operation of eachsoftware macro. This example shows you the princi-pal design of a FPSC application program for mecha-nical presses which can be easily adapted to similarapplication.

With the use of the different available Softwaremacros the user will have the optimum of flexibility.On the other hand means this that the project engi-neer should have a good knowledge of mechanicalpresses and the relevant standards. Indispensablequalifictaion are also the knwoledge how the soft-ware macros are working and how to program it. Forthat it is absolute necessary to read the FPSC opera-ting manual.

After the project planning phase and completion ofthe FPSC software the mechanical press should besetup very carefully. That means that all functionsshould be tested and record in written form.We recommend that the setup phase will be done byanother technician as the software project engineer.

The structure of the application example is like:

* Monitoring of cam shaft break and cam switch unit* Evaluation of operating mode selector* Evalustion of emergency stop push buttons* Evaluation of two hand control panel

* Evaluation of hold to run device (foot pedal)* Gearwheel protection* Evaluation of safety light curtain in protection

mode, single break and double break* Genaration of safety enabling signals* Generation of the different operating modes like

single stroke with two hand control etc.* Controlling and monitoring of press safety valve* Controlling of some signal lamps* Preparation of diagnosis data for Fiessler HMI-dis-

play

Notes on safety

ATTENTION!Please, consult the EN 692 and therelevant chapters for detailed in-formation. Please pay also attenti-on to all other standards which arementioned in the EN692!

INFOExample program on CDThe described example progamand the associated electrical dia-gram are available on CD.Please get in touch with your localcontact person of Fiessler Elektro-nik.Ref-No: FPSC-MechPress

INFOThe requirements to use thisexample are:- SW-version V02.60 for FPSC-Band FPSC-AD versions- SW-version V03.10 for FPSC-B-C and FPSC-AD-C versions- Programming software

- FPSC PAR V 2.3.3 or higher- FPSC RB V2.3.2 or higher

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4-2 Example - diagram - cover

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4-2 Example - diagram - contens

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4-2 Example - diagram - cabinet design, operator panel

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4-2 Example - diagram - Limitation of liability

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4-2 Example - diagram - Notice

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4-2 Example - diagram - supply

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4-2 Example - diagram - Main motor

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4-2 Example - diagram - DC power supply

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4-2 Example - diagram - auxiliary drive

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4-2 Example - diagram - star/delta control main motor

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4-2 Example - diagram - FPSC and HMI

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4-2 Example - diagram - FPSC input byte E03_x

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4-2 Example - diagram - FPSC input E07_x

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4-2 Example - diagram - FPSC output A00_x

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4-2 Example - diagram - FPSC output A01_x

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4-0 Example - 2dai gam - r FPS Coupou t A0_x

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4-2 Example - diagram - safety light curtain xlct

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4-3 Example-Program

Demo Demo Demo Demo Demo Demo Demo Demo Demo Demo Demo Dem

001 Mute Condition 1 E7.0

AND

TDC-point

M41.1

BDC-point

M41.2E1

E2M00.1Mute 1 CondA1

002 Delay mute condition1

TeDelay Cond1

M00.6A1Mute 1 Cond

M00.1 E1

T150.50Zeit [sec]


AND

TDC-point

M41.1

BDC-point

¬M41.2E1



AND

TDC-point

¬M41.1

BDC-point

¬M41.2E1


005 Mute E7.0 in OPautomatic

AND

Stop auto

E05.7

OP automatic

M05.5E1

E2M00.4Mute autoA1

006 Mute Cond genaral E7.0

M00.0Mute E7.0

OR

Delay Cond1

M00.6

Mute 2 Cond

M00.2

Mute 3 Cond

M00.3

Mute auto

M00.4

E1

E2

E3

E4

A1

007 Mute Cond genaral E7.2

OR

Power LC

¬M08.0

HL cam

E06.0E1

E2M00.5Mute E7.2A1

008 Enabling fast outputs

ÜB-A0EN EM-Stop

M01.0

OP mode OFF

¬M05.1

Mute E7.0

Mute E7.2

Dummy

M00.5

¬M50.1

M00.0

NH

M2

BAE07.0/E07.1valent

Akt

M1

009 Quitt/Reset condition

AND

EN 2handPane

¬M09.0

EN footpedal

¬M07.0

Reset/Quitt

E03.7

E1

E2

E3

M01.2Reset/QuittA1

010 Quitt/Reset condition

M01.4ResetKey

AND

EN 2handPane

¬M09.0

EN footpedal

¬M07.0

KeySWreset

E06.2

Reset/Quitt

E03.7

E1

E2

E3

E4

A1

011 Motion monitor evaluatio

Motion

LWC Sensor

E06.7

PSV 1

A00.0

ResetKey

M01.4

I1

I2

I3M40.2

M40.1

M40.0

M40.3Shaft break

ERR LWC Time

EN LWC

Start necess

O3

O2

O1

O4

F00.0F00.1

Time [sec]

0.50

Strokes/min.

Pulses/rev.

T1

100

8

012 Auswertung NL Nocken

AND

NL cam 1

¬E07.0

NL cam 2

¬E07.1E1

E2M00.7NL camsA1

013 Cam switch monitoringCWM

CCM

EN CWM

M41.0

TDC-point

M41.1

BDC-point

M41.2

Start necess

M41.3

ERR StopDist

M41.4

ERR Cam swit

M41.5

ERR Cam swit

M41.6

ERR Cam swit

ERR Cam swit

NL cam 1

HL cam

HL cam

PSV 1

NL cam 2

ResetKey M41.7

M42.1

E06.0

E06.1

¬E07.0

A00.0

¬E07.1

M01.4

O1

O2

O3

O4

I3

I2

I1

I4

I5

O5

O6

O7

O8

O9

Dyn.

014 Control lamp TDC area

AND

TDC-point

M41.1E1

A01.3TDC areaA1

FPSC - ECCENTRICPRESS.FPS 09.01.15 11:40:15 CRC:[0D14] - 16/01/2009 08:13:46 - Page

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4-3 Example-Program

015 Operating mode OFF

M06.1EN OP OFF

AND

OP Manual

¬E03.0

OP Single 2H

¬E03.1

OP Single fo

¬E03.2

OP Automatic

¬E03.3

OPsinglBreak

¬E03.4

OPdoublBreak

¬E03.5

E1

E2

E3

E4

E5

E6

A1

016 Evaluation operatingMode

M05.4

M05.1

M05.2

M05.3

M05.5

M15.2

M15.3

M05.0

M05.6

M05.7

OP singlFoot

OP mode OFF

OP Manual

OP single 2H

OP automatic

LC 1-stroke

LC 2-stroke

OP mode OK

ERR OP mode

Start necess

BAW

EN OP OFF

M06.1

OP Manual

E03.0

OP Single 2H

E03.1

OP Single fo

E03.2

OP Automatic

E03.3

OPsinglBreak

E03.4

OPdoublBreak

E03.5

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

I7

I8

I9

O4

O5

O6

O7

O8

O9

O10

O11

O3

O2

O1F00.2Edge

EM button #1

E04.0K1

EM button #2

E04.1K2

Reset/Quitt

M01.2 ST

017 Emergency stop button

F00.3

M01.1EN EM-StopFR

NH

FP 3rd POS

E05.4K1

Reset/Quitt

M01.2 ST

018 Eval 3rd Pos foot pedal

F03.1

M01.3EN 3rdpos FPFR

SiS_1K

019 Enabling EMstop circuit

AND

EN EM-Stop

M01.1

EN 3rdpos FP

M01.3E1

E2M01.0EN EM-StopA1

020 Monitor EMstop Relay

VÜ WEN EM-Stop EMstop relay

ERR EM relay

M01.0 A01.1

M01.7FB EMS relay

¬E05.5

Reset/Quitt

M01.2

E A

Tein

Taus

S Err

ResZeit [sec]

Zeit [sec]

0.50

T7

T8

0.50

Button A1 NO

E04.2TA1

Button A2 NC

¬E04.3 TA2

Button B1 NO

E04.4 TB1

Button B2 NC

¬E04.5

PSV 1

¬A00.0

M09.0EN 2handPaneFR

021 Evaluation 2-Hand panel

ZHF00.4 F00.6

T20.45Zeit [sec]TB2

ZB

F00.5 F00.7F01.0

Footpedal NO

E05.2K1

Footpedal NC

¬E05.3K2

PSV 1

¬A00.0ZB

022 Evaluation foot pedal

F01.1

SiS

M07.0EN footpedalFR

AutoStart

023 NO contact fault 3rd Pos

AND

Footpedal NO

¬E05.2

Footpedal NC

E05.3

FP 3rd POS

¬E05.4

E1

E2

E3

M10.1ERR NOcontacA1

024 NC contact fault 3rd Pos

AND

Footpedal NO

E05.2

Footpedal NC

E05.3

FP 3rd POS

E05.4

E1

E2

E3

M10.2ERR NCcontacA1

025 ERR NO or NC contacts FP

OR

ERR NOcontac

M10.1

ERR NCcontac

M10.2E1

E2M10.3ERR contactsA1

026 Drop ON delay ERRcontact

TeERRcontdelay

M10.4A1ERR contacts

M10.3 E1

T90.20Zeit [sec]

027 Reset ERR 3rd Pos Pedal

AND

Footpedal NO

¬E05.2

Footpedal NC

E05.3

FP 3rd POS

E05.4

E1

E2

E3

M10.5Reset ERRconA1

028 Set 3rd POS pedal fault

RS-FFERRcontdelay

M10.4

Reset ERRcon

M10.5SR

M10.0ERR FootpedaA


FIESSLER


46

4-3 Example-Program

Gearwheel NO

E04.6K1

Gearwheel NC

¬E04.7K2

Reset/Quitt

M01.2 ST

029 Gearwheel limited switch

F03.0

M02.0EN GearwheelFR

SiS

030 Interlock interrupt down

M45.1Interlock

AND

NL cam 1

E07.0

OP Manual

¬E03.0

LC OSSD #1

¬E07.2

HL cam

¬E06.0

E1

E2

E3

E4

A1

031 Set interlock down move

RS-FFInterlock

M45.1

Reset/Quitt

M01.2SR

M45.0InterlockDowA

032 Statically enable signal

M11.0ENstaticSign

AND

EN EM-Stop

M01.0

InterlockDow

¬M45.0

EN CWM

M41.0

OP mode OFF

¬M05.1

OP mode OK

M05.0

EN Gearwheel

M02.0

ChainMonitor

E06.6

ERR Footpeda

¬M10.0

E1

E2

E3

E4

E5

E6

E7

E8

A1

033 HW Failure cam shaft

M43.0HW_Failure

OR

ERR LWC Time

M40.1

Shaft break

M40.2

ERR CAM SWIT

M42.0

ERR StopDist

M41.4

InterlockDow

M45.0

E1

E2

E3

E4

E5

A1

034 Machine ready signal

M12.0ENmachineSIG

AND

Motor ok

E06.3

Comp air ok

E06.4

ErrFatPumpLu

¬M30.1

HW_Failure

¬M43.0

E1

E2

E3

E4

A1

035 Power ON Safety LC

M08.0Power LC

OR

OP single 2H

M05.3

OP singlFoot

M05.4

OP automatic

M05.5

LC 1-stroke

M15.2

LC 2-stroke

M15.3

E1

E2

E3

E4

E5

A1

036 Power ON Light curtain

VIELLC transmitt

A02.0

LC receiver

A02.1A1

A2OP Manual

¬E03.0 E1

037 Light curtain protection

OR

OP single 2H

M05.3

OP singlFoot

M05.4

OP automatic

M05.5

E1

E2

E3

M15.1LCmodeProtecA1

038 Pulse HW Failure reset

Imp SHW_Failure

M43.0E M44.0

Puls HWerrorAZeit [sec]

T142.00

039 Reset Cycle mode

OR

TDC-point

M41.1

Puls HWerror

M44.0E1

E2M44.1Reset CycleA1

040 Evaluation Safety LC

Clock

Reset/Quitt

M01.2

LC OSSD #1

E07.2

LC OSSD #2

EN 2handPane

E07.3

M09.0

LCmodeProtec

Reset Cycle

M15.1

M44.1

LC 2-stroke

LC 1-stroke

BDC-point

Count upward

M15.3

M15.2

M41.2

¬M60.2no Timelimit

Reset LC

¬M60.1

M16.4

I1

I2

I3

I4

I6

I5

I7

I8

O6

O7

I9

I10

I11

I12

I13

O5

M16.2

A02.6

M16.6

M16.0

M16.5

A02.5ERR OPm

InteruptN

ERR OSS

EN safety

TDC nee

StartNeed

O3

O2

O1

O4

F01.2F01.3F01.4F01.5F01.6F01.7F02.0F02.1F02.2F02.3F02.4F02.5

Edge

Time [sec]

Time [sec]

Time [sec]

30.00

0.10

0.20

T3

T4

T5

041 Setup:OP mode Manual

OP Setup

OP Manual

M05.2

EN 2handPane

M09.0

ENstaticSign

M11.0

ENmachineSIG

M12.0

TDC-point

M41.1

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

M17.2

M17.1

M17.0

M17.3ENsignalMiss

ERR Manual

EN Manual

Start missed

O3

O2

O1

O4

Start enable

DblStrkPrev


FIESSLER


45

4-3 Example-Program

042 Start in TDC 2-Handpanel

AND

TDC-point

M41.1

OP single 2H

M05.3E1

E2M21.1Start TDC 2HA1

043 Flag Start in TDC 2Hand

RS-FFStart TDC 2H

M21.1

OP single 2H

¬M05.3SR

M21.0Start 2H TDCA

044 Single stroke 2-Hand

M18.3

M18.0

M18.1

M18.2

M18.4LC missed

EN 2-Hand

Reset neces

I3 missed

Start missed

OP SStrk

Start 2H TDC

M21.0

EN 2handPane

M09.0

ENstaticSign

M11.0

EN safety LC

M16.0

ENmachineSIG

M12.0

TDC-point

M41.1

BDC-point

M41.2

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

I7

I8

O4

O5

O3

O2

O1

Start enable

Run-up cam

045 Start in TDC footpedal

AND

TDC-point

M41.1

OP singlFoot

M05.4E1

E2M22.1StartTDCfootA1

046 FlagStartinTDC footpedal

RS-FFStartTDCfoot

M22.1

OP singlFoot

¬M05.4SR

M22.0StartFootTDCA

047 Single stroke footpedal

M19.3

M19.0

M19.1

M19.2

M19.4LC missed

EN Footpedal

Reset necess

I3 missed

Start missed

OP SStrk

StartFootTDC

M22.0

EN footpedal

M07.0

ENstaticSign

M11.0

EN safety LC

M16.0

ENmachineSIG

M12.0

TDC-point

M41.1

BDC-point

M41.2

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

I7

I8

O4

O5

O3

O2

O1

Start enable

Run-up cam

048 LC enable signal

AND

EN safety LC

M16.0E1

M16.7Start LCA1

049 Single:Single stroke li

M20.3

M20.0

M20.1

M20.2

M20.4LC missed

EN 1-stroke

Reset necess

I3 missed

Start missed

OP SStrk

LC 1-stroke

M15.2

Start LC

M16.7

ENstaticSign

M11.0

EN safety LC

M16.0

ENmachineSIG

M12.0

Reset Cycle

M44.1

BDC-point

M41.2

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

I7

I8

O4

O5

O3

O2

O1

Start enable

Run-up cam

050 Double stroke light curt

M23.3

M23.0

M23.1

M23.2

M23.4LC missed

En 2-stroke

Reset necess

I3 missed

Start missed

OP SStrk

LC 2-stroke

M15.3

Start LC

M16.7

ENstaticSign

M11.0

EN safety LC

M16.0

ENmachineSIG

M12.0

Reset Cycle

M44.1

BDC-point

M41.2

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

I7

I8

O4

O5

O3

O2

O1

Start enable

Run-up cam

051 Enable signal automatic

AND

ENstaticSign

M11.0

EN safety LC

M16.0E1

E2M24.1EN SafetySigA1


FIESSLER


48

4-3 Example-Program

052 Operating mode Automatic

M24.4

M24.0

M24.2

M24.3

M25.5I5 missed

EN automatic

Reset necess

I4 missed

Stop pressed

OP Auto

OP automatic

M05.5

Start auto

E05.6

Stop auto

E05.7

EN SafetySig

M24.1

ENmachineSIG

M12.0

TDC-point

M41.1

BDC-point

M41.2

Reset/Quitt

M01.2

I1

I2

I3

I4

I5

I6

I7

I8

O4

O5

O3

O2

O1

F02.6F02.7

Start enable

053 Set press valve

M26.1PSV ON

OR

EN Manual

M17.0

EN 2-Hand

M18.0

EN Footpedal

M19.0

EN 1-stroke

M20.0

En 2-stroke

M23.0

EN automatic

M24.0

E1

E2

E3

E4

E5

E6

A1

054 PSV feedback signals

AND

FB PSV 1

¬E05.0

FB PSV 2

¬E05.1E1

E2M26.2PSV feedbackA1

055 Monitoring of pressValve

Stat. VM

PSV ON

M26.1

PSV 1

¬A00.0

PSV feedback

M26.2

ResetKey

M01.4

I1

I2

I3

I4

M26.0

M26.3PSV ON monit

ERR FB valve

O1

O2

F03.3F03.4

Time [sec]

1.00T6

056 Contact multiplication

VIELPSV 1

A00.0

PSV 2

A00.1A1

A2PSV ON monit

M26.0 E1

057 Set elapsed hour counter

AND

ENmachineSIG

M12.0E1

A01.0Elapsed hourA1

058 Reset Counter (1)

AND

ERR Counter

M30.4

Reset/Quitt

M01.2E1

E2M31.1Reset CounteA1

059 Reset counter (2)

OR

Reset Counte

M31.1

ResetCounter

M30.2E1

E2M31.0ResetCounterA1

NL cam 1

¬E07.0I1

ResetCounter

Power LC

M31.0

M08.0I2

I3

060 Stroke Counter Lubricat

M30.3

M30.0

M30.4WarningValue

ValueReached

ERR Counter

O2

O1

O3

Counter

No.of events500

Warn. level

490

Act.

061 Reset pulse for Counter

Imp SValueReached

M30.0E M30.2

ResetCounterAZeit [sec]

T110.15

062 Time for fat lubrication

Imp SValueReached

M30.0E A01.2

fat lubricatAZeit [sec]

T125.00

063 Reset FF ERR lubrication

AND

fat lubricat

A01.2

Sensor FAT

E06.5E1

E2M30.5ResetFFfatA1

064 FF ERR lubrication

RS-FFValueReached

M30.0

ResetFFfat

M30.5SR

M30.6ERR FatpumpA

065 Set Error fat pump

AND

fat lubricat

¬A01.2

ERR Fatpump

M30.6E1

E2M30.7Set FFerrPumA1


FIESSLER


49

4-3 Example-Program

066 Pulse Set Error FF

Imp SSet FFerrPum

M30.7E M31.3

PulseFFerrAZeit [sec]

T130.20

067 Set ERR fat pump

RS-FFPulseFFerr

M31.3

ResetKey

M01.4SR

M30.1ErrFatPumpLuA

068 ERR Cam Switch monitorin

M42.0ERR CAM SWIT

OR

ERR Cam swit

M41.5

ERR Cam swit

M41.6

ERR Cam swit

M41.7

ERR Cam swit

M42.1

E1

E2

E3

E4

A1

069 Message TDC needed

OR

Start 2H TDC

M21.0

StartFootTDC

M22.0

OP mode OFF

M05.1

OP Manual

M05.2

OP automatic

M05.5

LC 1-stroke

M15.2

LC 2-stroke

M15.3

E1

E2

E3

E4

E5

E6

E7

M43.6TDC neededA1

070 Emergency stop pressed

OR

EM button #1

E04.0

EM button #2

E04.1E1

E2M43.7EM-stop presA1

071 Diagnosis message transf

Diagnostics

EM-stop pres

M43.7

FP 3rd POS

ERR CAM SWIT

E05.4

¬M42.0

ERR Footpeda

ERR OP mode

¬M10.0

¬M05.6

ERR EM relay

Gearwheel NO

ErrFatPumpLu

¬M01.7

E04.6

¬M30.1

Shaft break

ERR LWC Time

ChainMonitor

ERR OPmode

Comp air ok

¬M40.2

¬M40.1

E06.6

¬M16.2

E06.4

ERR StopDist

Motor ok

ERR OSSDs LC

Stop pressed

¬M41.4

E06.3

¬M16.6

¬M25.5

I1

I2

I3

I4

I6

I5

I7

I8

I22

I23

I24

I25

I29

I26

I30

I27

I31

I28

I32

I9

I10

I14

I11

I15

I12

I16

I13

I21

E07.2

¬A02.6

M11.0

¬M30.4

¬A02.7

M43.6

¬M26.3

¬M16.5

M12.0

¬A02.5

LC OSSD #1

InteruptNeed

ENstaticSign

ERR Counter

Reset necess

TDC needed

ERR FB valve

TDC needed

ENmachineSIG

StartNeeded

I19

I18

I17

I20

072 Reset EM-Stopp button

AND

EM button #1

E04.0

EM button #2

E04.1

EN EM-Stop

¬M01.0

E1

E2

E3

M43.1Reset EM-StoA1

073 Reset 3rd Pos FootPedal

AND

FP 3rd POS

E05.4

EN 3rdpos FP

¬M01.3E1

E2M43.4Reset 3rdPosA1

074 Reset Gearwheel switch

AND

Gearwheel NO

E04.6

Gearwheel NC

¬E04.7

EN Gearwheel

¬M02.0

E1

E2

E3

M43.5Reset GearwhA1

075 Reset necessary 1

M43.2Reset 1

OR

Start necess

M40.3

Start necess

M41.3

Start necess

M05.7

Reset EM-Sto

M43.1

Reset LC

M16.4

Reset 3rdPos

M43.4

ERR EM relay

M01.7

Reset Gearwh

M43.5

E1

E2

E3

E4

E5

E6

E7

E8

A1


FIESSLER


50

4-3 Example-Program

076 Reset necessary 2

M43.3Reset 2

OR

ERR Manual

M17.1

Reset neces

M18.1

Reset necess

M19.1

Reset necess

M20.1

Reset necess

M23.1

Reset necess

M24.2

ERR FB valve

M26.3

ERR Counter

M30.4

E1

E2

E3

E4

E5

E6

E7

E8

A1

077 Set output A2.7 Reset

OR

Reset 1

M43.2

Reset 2

M43.3E1

E2A02.7Reset necessA1


FIESSLER


51

4-4 Project notice

Place for project notice

Solution for mechanical presses (eccenter presses) E L E K ...

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Transcript of Solution for mechanical presses (eccenter presses) E L E K ...