Solo Encore & Eco Encore Parts Manual

Solo Encore & Eco Encore

Parts Manual

PARTS ORDER PROCESS

Extensive parts holding means that Westomatic are able to offer a next day delivery service to anywhere in the UK mainland with orders received before 3:30pm.

When placing a parts order, please ensure:

You email [email protected] You have the part number of the required item available. You know your company order number.

When ordering a part via Fax:

Fax: +44 (0) 1626 332727.

Clearly state the part number of the required item. Clearly state your company order number.

Important Information: When placing an order for a warranty fridge unit or processor board, please contact your Technical Partner for authorisation. When ordering any item under warranty, please state the item Part Number, machine serial number and the nature of the fault.

mailto:[email protected]

RECOMMENDED SPARE PARTS HOLDING LIST

Part Number Description Unit

Control/Operation System Components

1042003 Processor PCB EA

1042002 LCD Display Blue EA

1031008 Keypad Multi Choice Universal (Tail Side) EA

1052003 Switch – Door Interlock EA

1052001 Switch – Push Door EA

Water and Heating System Components

1045001 Thermister Probe EA

1019001 Heater Element 2200W EA

1017005 Relay – Heater Control EA

1044004 Boiler Float EA

1053002 Valve 8mm Low Scale Body EA

1029017 Delivery Valve Seal EA

1052018 Switch - Boiler Fill/Inlet Valve Control EA

1052004 Switch – Heater Cut Out EA

Brewer Unit Components

200041033 Kit – Brewer Service Parts EA

200041025S Motor Brewer Assembly EA

1052006 Filter Roll Switch – GPL Short Lever EA

1052007 Brewer Homing Switch – Short Lever Roller EA

200041019S Kit – Brewer Hygiene EA

Cup Dispense System

175141 Motorised Cup Unit – 73mm (7oz Squat/9oz) 230V. EA

175142 Motorised Cup Unit – 70mm (7oz Tall) 230V EA

1044051 Cup Chute Assembly - 73mm (7oz Squat/9oz) EA

200045065 Cup Chute Assembly – 70mm (7oz Tall) EA

Ingredient, Dispense and Extraction Systems

160101 Motor Whipper Assembly EA

200060001 Kit – Whipper Base/Seal/Impellor EA

161416 Motor Ingredient 83 rpm EA

161417 Motor Ingredient 135 rpm Chocolate and Freshbrew Tea/Coffee EA

115101 Motor Extractor Fan EA

160073 Seal - O Ring Long Whipper Base EA

160074 Seal – Shaft Long Whipper Base EA

Fuses

100010063 T2.5Amp - 20mm x 5mm LBC (FS3, Processor) EA

1025019 F12Amp - 32 x 6.3 HBC - Heater EA

1025008 F5Amp - 32 x 6.3 HBC - Control/Chiller EA

1025011 T1Amp - 20mm x 5mm LBC (FS1, 4 & 5 Processor) EA

1025003 FF6.3Amp - 20mm x 5mm (FS2 Processor) EA

Westomatic VENDING SERVICES LIMITED

ENCORE - PLATE 1 GENERAL ASSEMBLY

1

11 8 16 6

5

14

2

17

18 3

19

12 9 10 15

ITEM PART No. DESCRIPTION ITEM PART No. DESCRIPTION

1 SEE PLATE 13 11 100040030 FILTER ROLL 100mm

2 SEE PLATE 20 12 100035014 W ASTE BUCKET-15L

3 SEE PLATE 7 13 EARTH STRAP

14 SEE PLATE 9

5 SEE PLATE 8 15 SEE PLATE 4, 5

6 SEE PLATE 6 16 190044 DOOR HINGE

7 CANISTERS 17

8 SEE PLATE 15 18

9 135589 BUCKET W ASTE-40L 19

10 100091004 CHANDELIER CHAIN 20 Floor Mat

C JANUARY 2019 WESTOMATIC VENDING SERVICES LIMITED


SOLO ENCORE - PLATE 2 CABINET INTERIOR

7

6

1

2

3

5

4 8 9

ITEM PART No. DESCRIPTION

1 190051 BOILER COVER PLATE

2 1020001 EXTRACTOR FAN

3 135503 EXTRACTOR FAN COWL

4 190055 CENTRE WASTE BRACKET

5 1052002 PRESSURE SWITCH

6 1052003 SWITCH DOOR INTERLOCK

7 1052001 PUSH SWITCH

8 SEE PLATE 19

9 100075096 CUP CHUTE 7oz SQUAT/9oz

100075102


CUP CHUTE 70mm -7OZ TALL


SOLO ENCORE - PLATE 3 1

DOOR FRONT ASSEMBLY

8 9

4

5

6

2

7


1 186094 Female Star Knob

2 190021 Locking Bar Assembly

3 190003 Door - Solo Encore LX

4 190017 Graphic Retainer Top

5 190015 Quick change Graphic Envelope

6 190004 Graphic Retainer

7 184224 Door Lock + Keys (Key only 184212)

8 196306 Carousel Retainer

9 See Plate 10



SOLO ENCORE - PLATE 4 CASHBOX ASSEMBLY

1 2 3 6 8

5 9 4 7


1 190003 DOOR - SOLO ENCORE LX

2 196755 CASH BOX HOUSING

3 196756 CASH BOX

4 100066386 REJECT COIN HOLDER

5 100066393 REJECT BEZEL

6 100084010 CASHBOX LOCK

7 100084111 CASHBOX CAM

8 100084056 CASHBOX KEYS

9 100066387 COIN CUP DOOR (NOT SHOWN)



SOLO ENCORE - PLATE 5 CPU ASSEMBLY

1 2 3 1 12 4 14

12 13 9 10 11


1 196783 Processor Door Hinge

2 190046 Main Processor Door

3 1042003 CPU - Solo Encore

4 190047 Processor Mount Door

1033026 LED Driver Assembly

10 1033027 300mm White LED Strip

11 190048 Light Cov er

12 100012063 FUSE T2.5 AMP

13 112068 FUSE T6.3 AMP

14 112070 FUSE T5 AMP



SOLO ENCORE - PLATE 6 CUP STATION ASSEMBLY

1

3 2

9

4

3

2

5

6

7

8


1 135702 Cup Station-Solo

2 1023019 Fullnut M4

3 1023013 Washer M4 Plain-Form A

4 RD196468 Plate Waste Mount

5 100096165 Cup Station Latch

6 100086003 Full Lock Nut M4

7 1044033 Grille - WasteTray

8 1044034 Waste Tray

9 100096164 Spreader Plate-Cup Sump

10 1049001 Cup Sensor & Loom Assembly(Not Shown)



SOLO ENCORE - PLATE 7 CUP TURRET

1

2

3

4

5


1 100075019 Lid - Cup Turret - 7oz. / 73mm

2 200043029S Cover Assembly - 7oz. / 73mm

3 100075081 Cup Turret - 570mm x 7oz. / 73mm

4 196260 Bracket - Cup Unit

5 175141 Motorised Cup Unit 7oz. Squat / 9oz.

* 175142 Motorised Cup Unit 7oz. Tall



SOLO ENCORE - PLATE 8 WHIPPER DECK ASSEMBLY

22 21 20

1

2

3

4 19

5 18

17

16

7 15

14

13 9

10 11 12


1 1037010 Vacuum Chamber Cover 13 2001701 Fixed Dispense Head Assembly

2 1037011 Whipper Deck - Solo Encore 14 1036003 Locking Pin

3 1054012 Steam Hood 15 1054004 Mixing Bowl

4 01Z600008 Mixing Bowl 16 1054003 Bulkhead Adaptor Round

5 160116 Impellor 17 1054012 Steam Hood

6 18 1029019 Brewer Pipe

7 1054006 Whipper Chamber - Forward 19 1036005 Pipe Clip

8 20 1044003 Manifold Duct Flange

9 1044002 Spout - Dispense Tube 21 1040001 Whipper_Motor 15,000_Short_Shaft

10 154246 Nozzle Tube Cluster Holder 22 1040003 Ingredient Motor - 83 RPM 230V

11 1036004 Dispense Head 1053002 Ingredient Motor - 135 RPM 230V

12 190087 Whipper Deck Underside C JANUARY 2019 WESTOMATIC VENDING SERVICES LIMITED


SOLO ENCORE - PLATE 9 1KEYPAD ASSEMBLY

7 8 9 10

4

2

5

22

3

11

6

21

12

13

23


1 190030 Menu Display Panel 11 135576 Coin Entry Moulding

2 190040 Menu Panel Frame 12 196416 Coin Entry Chute

3 2001704 LCD - Blue 13 190018 Keypad Backing Plate

4 135529 Button - Small 14 138466 German Keypad Plate

5 147130 Keypad Gasket 15 138550 French/Flemish Keypad Plate

6 1031008 Keypad Membrane Sidetail 16 138468 Dutch/Flemish Keypad Plate

7 1027001 Menu Former - Multi Choice 17 138467 French Keypad Plate

8 190031 Keypad Panel 18 138527 Norwegian Keypad Plate

9 190032 Coin Entry Panel 19 138470 Finnish Keypad Plate

10 190039 Coin Entry Plate 20 100089001 Spring Reject (not Shown)

21 100035404 Lev er Coin Return

22 135525 Coin Return Button

23 196452 Coin Return Rod



SOLO ENCORE - PLATE 10 BOILER ASSEMBLY

KIT 246030B

7 8

6

5

4

3

2

1

12

9 13

11

14 15

25

16

27

21

14

24 19 27 22

17

C JANUARY 2019 WESTOMATIC VENDING SERVICES * Not Shown


*

14 1029017 Delivery Valve Seal

15 1029011 Tubing WH.Sil 6mm ID x 2.0mm

16 1029013 Tubing WH.Sil 9mm ID x 2.5mm

17 1029012 Tubing WH.Sil 7.8mm ID x 2.0mm

18

19 1029016 Drain Hose Pipe Clamp

20

21 1029014 Blank-Boiler Plug

22 1029004 Over Flow Pipe

23

24 1019001 Element-Heater 2.2KW/230V

25 1030001 Boiler Insulation Panel

27 1045001 Thermistor Probe


* 201031 Boiler Body Complete-

* 201032 Boiler Lid Complete

*

* 1019001 230V Heater Element 2.2 KW

1 1037013 Boiler Lid

2 1052004 Microswitch-Heater Cut-out

3 1031005 Insulator-Microswitch

4 1023009 Washer 3.2mm Rivet

5 1023030 Collar-Float Retainer

6 1023028 Screw M3 x 16mm Pan Slot

7 1052018 Microswitch-Inlet Valve Control

8 1026002 Gasket Boiler Lid

9 1037012 Boiler Body

10

11 1044004 Boiler Float

12 1053002 Delivery Valve 230V 8mm Low Scale

13 1044049 Thumb Adjuster-Delivery Valve


SOLO ENCORE - PLATE 11 FUSE & DISTRIBUTION BOX ASSEMBLY

6 8

3 11 1 5

5 7 5

8

5

9 neon

13

12 3 10

COMPLETE ASSEMBLY PART No. 190009


1 1042001 Fuse & Distribution Box - Complete Assembly

3 Loom -Fuse & Distribution

5 100012003 Fuse Holder 250 Terminal

6 1025007 Fuse T5 Amp 32 x 6.3 HBC

7 112069 Fuse 12 Amp 32 x 6.3 HBC

8 100012058 Fuse F5 Amp 32 x 6.3 HBC

9 100017007 Neon Indicator Red

10 Transformer

11 118113 Resistor

12 119062 Mains Filter

13 1017005 Boiler Relay

14 1035002 Cabinet and Door Loom (not shown)

15 1035003 Door Switch Loom (not shown)

* Not Shown



SOLO ENCORE - PLATE 12 PAPER HOLDER ASSEMBLY

1 2 3 4 5 6

7 8 9 4 10 11 12 4 10


201042 Paper Holder Assembly Complete 7 1031005 Insulator - Rotary M icrosw itch

1 1023043 Fullnut M 3 8 1029002 Actuator Arm Assembly

2 1023045 Washer M 3 - Internal Shakeproof 9 1052006 M icrosw itch GPLF - Short Lev er

3 1037017 Finger Guard - Paper Roll Holder 10 1023024 W asher M 4 - Plain C Type

4 1023019 Fullnut M 4 Z inc 11 W asher - Insulator - M 3

5 1023024 Washer M 4 - Internal Shakeproof 12 1037018 Paper Holder Assembly 6 1035004 Loom - Paper Roll Holder .



SOLO ENCORE - PLATE 13 BREWER HOUSING ASSEMBLY

5

13

12

11 14

15

10

7 8 9 16

17

1

20 34

33 31

32

31 20

18

30

29

28

27 19

26 35

25 24 9

21

22

23 20

* Not Shown



20 100088083 Circlip-E Clip

21 100041032 Gear-Idle Paper Drive

22 1036012 Axel Idle Gear

23 1037026 Cover Drive Gears

24 100085180 Screw M5 x 25mm Pan Head

25 1044028 Brewer Cylinder

26 1044025 Cylinder Carrier Pair RH/LH

27 100086023 M5 Fullnut

28 100087031 Washer M6 Plain

29 1044026 Cylinder Catch

30 100087059 Washer-Rivet 3.2mm Aluminium

31 100085176 Screw No4 x 5/16 Rec. Plastite

32 1044013 Cross Head

33 100041050 Rod Retaing Clip

34 1036013 Little End Pin

35 135507 Manifold Duct Flange

36 1035005 Loom (not shown)

37

38

39

* 1031001 Label-Earth Warning


* 201045 Brewer Unit Assembly complete)

1 195609 Housing Brewer

KIT.246022B Vacumn Kit -(Comprising items 2-3)

2

3

4

5

6

7 1044027 Laminate Core

8 1037024 Liner Brewer

9 1023066 Washer M5 Plain-Form A


11 195622 Lid Housing

12 1023058 Rivet-1/8 DH x 1/4 St.Stl.

13 1029004 Tube White Sil. 17mm ID x 2.5mm

14 1044030 Expansion Tube-Water Inlet

15 100088037 Rivet 1.5-2.5

16 1037025 Back Plate Housing


18 1037025 Base Plate Housing

19 1044029 Connecting Rod

6


SOLO ENCORE - PLATE 14 CAM/CRANK BLOCK ASSEMBLY

4 5

1 7

6

3

2

5

16

10 8

17 9 18

19 11

12

11 13

12

14 13

15

14

15 4

4



1 1044021 Cam Follower

2 200041024S Cam Follower/Bearing Assembly 3 1023046 Bearing

4 100085231 Screw M5 x 10mm Pan Head St.Stl.

5 1023049 Spirol Pin 3 x 28mm HCK

6 1044024 Gear-Crank Wheel

7 1036011 Big End Pin

8 100087008 Washer M5

9 1023047 Bolt M5 x 12mm Hex Head

10 1036010 Axle-Cam Crank Block


11 1044023 Bearing Block

12 100087007 Washer M5 Internal Shakeproof

13 1051001 Spring-Brewer Cam Crank

14 1039009 Pillar-Cam Crank

15 1023050 Washer 2BA Table 2 Plain

16 1044022 Cam-Paper Profile

17 1023057 Screw M5 x 25mm Pan Head St.Stl.

18 195626 Chassis

19 100085013 Screw No.6 x 3/8 Pan Slot St.Stl.


SOLO ENCORE - PLATE 15 BREWER MOTOR ASSEMBLY

17 1

11 14 13

15 13

2

12

3

4

5

6 21 8 9

10

22

7

18

19

Brewer Motor Assembly 200041009

ITEM PART No. DESCRIPTION 1 1023184 Spirol Pin-2.5 x 24mm HD

2 1044017 Motor Gear

3 1023041 Screw M5 x 12mm C'sk Slot

4 100041031 Motor Mount Brewer

5 1031005 Insulator-Rotary Micro Switch

6 1052007 Micro Switch-Roller Short Lever 7 1023042 Screw M3 x 20mm Pan Head Slot

8 100086023 Fullnut M5



11 1040005 Brewer Motor 240V-50Hz

* 200041025S Motor and Gear Assembly 12 100086002 Fullnut M4


14 100087006 Washer M4 Internal Shakeproof 15 100086001 Fullnut M3



Extractor System


18 200041010S Extractor Parts-Brewer

(Comprises items 19-22 incl.) 19 1044020 Extractor/Funnel Support Assembly 20 1044019 Funnel Extractor

21 1044018 Funnel-Mixing

22 1026004 O-Ring 30 x 3 Nitrile

* Not Shown

Brewer Hygiene-Kit

ITEM PART No. DESCRIPTION * 200041019 Hygiene-Kit Brewer Comprises:- * Plastic Bag 15 x 20

* Complete Filter Platform Assembly

* Paper Drive Roller Assembly * Brewer Cylinder

* Piston Assembly * Extractor Parts Brewer

Brewer Service Parts List

ITEM PART No. DESCRIPTION * 200041033 Brewer Service Parts Kit-Comprises:-

Extractor/Funnel Support Assembly Funnel Extractor Funnel-Mixing O-Ring 30 x 3 Nitrile Piston Moulding Seal Piston Assembly Seal Plate-Piston Assembly Roller Assembly Paper Drive Clip Paper Feed Roller Circlip 5mm Ext. St.Stl (2off) Filter Platform/Insert Moulding Seal-Cylinder O-Ring 30 x 3 Nitrile Brewer Cylinder Circlip-St.Stl. E Clip (4off)


16

20


SOLO ENCORE - PLATE 16 BREWER PISTON ASSEMBLY

PISTON ASSEMBLY PAPER DRIVE ROLLER ASSEMBLY

FILTER PLATFORM ASSEMBLY

C JANUARY 2019 WESTOMATIC VENDING SERVICES LIMITED CES LIMITED

14 15

22 21

20 21

9 3

1 4 8 10

12

2

5 11 12

7 13 17

16 22

19 20

20 9

19

18

20 15

6


1 200041004S Piston Assembly-Complete

2 1044007 Piston Moulding

3 1036006 Piston Rod

4 1044006 Piston Rod Boss

5 1044008 Seal - Piston Assembly

6 1037019 Seal Plate - Piston Assembly

7 1023036 Screw - M4 x 16, Pan Slot, St. Steel


13 200041005S Filter Platform Assembly - Complete

15 1023037 Screw - No.4 x 5/16 Rec. Plastite

16 1044010 Filter Insert - Filter Platform

17 1044014 Seal - Cylinder

18 1044011 Spacer - Paper Feed

19 1036007 Spindle - Filter Carrier

20 1023038 Circlip - St.Steel E Clip

21 1044012 Roller - Idle Paper Drive

22 1026003 'O' Ring - 24 x 3 Nitrile

8 200041008S Paper Drive Roller - Complete

9 1044016 Roller Assembly - Paper Drive

10 1044015 Clip - Paper Feed Roller

11 1036008 Roller Axle

12 1023040 Clip - M5 Push on

*

7

SOLO ENCORE PLATE 17

WATER INLET ASSEMBLY

4 3

2

8


1 2460298 Kit

2 2460308 Kit

3 100048007 Bulkhead Adaptor /Locknut

4 100087017 Washer 7 /8" x 1- 5/ 8" TL3 Steel

5 146141 Kit

6 149053 Brito 1.5 AquoQuell Head

7 149054 Brita 1.5 AquaQuell Cartridge

8 90160 Brita 1. 5 AquaQuell Filter Kit

9

10

0 05 WESTOMA TIC VENDING SERVICES LIMITED C JULY 20

8 7

SEE PSU CONTROL BOARD SOLO

N

G10

N W5 R CARB

WATER

DISPENSE

Co2 WAT

G6 P

SKT12/2

R O1 R DL1

STILL WAT

G5 & G7 G

O2 B DL2 MENU SKT12/3

O3 GY

DL3

LIGHTS TEMPERATURE

REGULATOR

N W1 N

R W4

B

B R

GY

SYRUP

PUMP 2

SYRUP

PUMP 1

EARTH

4 3

LIVE

SYR 2

SYR 1

YR 2

G4

G3 YR 1

SKT12/6

SKT12/5

Loom Part Numbers and Identification

HEATER RELAY

N

ELEMENT CUT-OUT SWITCH

R

ESCOWA CHILLER

G2 & G11

B

Cabinet loom, part number 190036

Switch loom, part number 190037

Multi Choice Keypad loom, part number 248313

MDB loom, part number 248315

HEATER

RELAY

BOILER

FLOAT

-r

OVER TEMP.

SENSOR

P

R

EXTRACT FAN

B

W6 W1

E

L E

M

E

N

T

-r

OPERATING TEMP.

SENSOR

MDB

RX/TX

&

POWER

SUPPLY

35Vdc

KEYPAD

U

B B

LED DIPLAY

INFRA RED

SKT3

SKT4/11 FV key switch

SKT4/12 Card input switch

SKT4/16

SKT4/14

SOLO ENCORE PROCESSOR BOARD

FUSE 1 - 5V 2.5A ISOLATED SUPPLY (IF BLOWN ERROR CODE 23 IS DISPLAYED)

FUSE 2 - 240V 6.3A TRIAC SUPPLY (IF BLOWN ERROR CODE 23 IS DISPLAYED)

FUSE 3 - 5V 5A POWER SUPPLY (IF BLOWN THE LCD W ILL NOT ILLUMINATE)

FUSE 4 - 12V 2.5A POWER SUPPLY (IF BLOWN ERROR CODE 92 IS DISPLAYED)

CUP SENSOR

WASTE

PRESSURE

SWITCH

C C

BOILER

CAM SWITCH

UNIT

GRINDER

DOSING

SWITCH/

MOTOR

FILL

UV SWITCH

DOOR OPEN

BEAN TO CUP

BREWER UNIT BREWER MOTOR REC/BREWER

VALVE

TOPPING/

SOUP

WATER

CHOC

WATER

INST 1/

WHITENER

WATER

SUGAR

WATER

HOT

WATER

YR Y

A

CUP BOX

6 OB

WR

SV SV SV

SW SV

NC

PEELER

MOTOR

CUP HOME

SWITCH

TRANS-

FER

MOTOR 1

M

CUP

DROP

1

Index

Switch

PB1 2

C 1 WR

WB

COLD

INLET

UR

HOT INLET

GR

GR GR

B2C

PUMP

GR

B2C INLET

3 5 4

TOPPING/

SOUP

ING 1

M

NW

CHOC

ING 2

M

INST 1

ING 3

M

WHITENER

ING 4

M

SUGAR

ING 5

M

FB 1

ING 6

M

INSTANT 2

ING 6

M

M S

B B B

Cup

Switch

SV SV SV

P

MASTER

INLET

BREWER

MOTOR

1

M

14 15

TOPPING/

SOUP

WHIPPER 1

W

CHOC

WHIPPER 2

W

INSTANT 1/

WHITENER

WHIPPER 3

W

SUGAR

WHIPPER 4

W

13 15

© 2004 Westomatic Vending Services Ltd.

SV

B B B B

B B B

B B B

B B B

B B B

B B B

B B B

B B B B B

ISSUE DATE 08.01.04

OPTION

COMPRESSOR

CONDENSER

FAN

STILL

WATER

DISPENS

E

KEY

COMP = COMPRESSOR

M = MOTOR

S = SOLENOID W = WHIPPER

SV = SOLENOID VALVE

P = PUMP

F = FAN B2C = BEAN TO CUP

- GREY - BLACK

- BLUE

- COMMON

- YELLOW

- PINK

A

B

U

C

Y

P

COLOUR CODE

N - BROWN

O - ORANGE

R - RED

V - VIOLET

G - GREEN

W - WHITE

SOLO ENCORE

BTC SFB HC

24V

AC

W

W

11

Y

R

SK

T8

/5

SK

T4

/10

VR

W

12

0V

AC

S

KT

8/6

Y

S

KT

10/1

0

14V

AC

W

9

A

SK

T8

/3

0V

AC

P

W

10

S

KT

8/4

A

SK

T1

0/9

R

U

W7

10V

AC

S

KT

8/1

Y

W8

0V

AC

S

KT

8/2

O

B

SK

T4

/7

Y

SK

T1

2/4

S

KT

9/3

B

RU

S

KT

7/1

S

KT

9/1

R

WR

(0)

SK

T7

/2

B

WB

S

KT

12/1

P

SK

T1

0/3

SK

T1

0/1

W

R

WR

Y

R

SK

T4

/1

YR

UR

S

KT

10/2

GR

S

KT

12/8

AU

S

KT

4/6

WR

WR

WB

S

KT

4/1

5

W3

W

3

SK

T1

2/4

N

EO

N

GN

WR

GN

S

KT

4/9

R

FB

1 P

AP

ER

W

R

SK

T4

/8

W

W

SK

T5

/2

NB

S

KT

10/4

Y

SK

T5

/1

Y

N

SK

T1

1/1

OB

O

B

SK

T5

/3

NW

S

KT

11/8

O

R

OR

S

KT

5/4

R

SK

T1

1/2

RB

S

KT

10/5

O

SK

T1

1/3

RW

S

KT

6

SK

T1

1/9

OB

S

KT

10/6

Y

SK

T1

1/4

SK

T2

O

W

SK

T1

1/1

0

SK

T1

G

SK

T1

1/5

YB

S

KT

10/7

U

SK

T1

1/6

YW

S

TK

11/1

1

UB

S

TK

11/1

2

U

ST

K1

1/6

R

ST

K1

2/1

0

UR

R

G

ST

K4

/4

ST

KT

4/5

WR

S

TK

4/1

G

ST

K1

1/7

O

ST

K1

2/7

WR

S

TK

4/1

S

TK

4/1

3

RW

Y

ST

K1

2/9

8 7

SEE PSU CONTROL BOARD SOLO G10

N W5 R

CARB

WATER

DISPENSE

Co2 WAT

G6 P

SKT12/2

R O1 R DL1 STILL

STILL WAT

G5 & G7 G

O2 B DL2 DOOR WATER SKT12/3

O3 GY

DL3

LIGHTS DISPENSE

N W1 N

R W4

B

B R

GY

HEATER RELAY

CARB

FILL

SYRUP

PUMP 1

SYRUP

PUMP 2

Refer to DGB - Cobalt Carbonator

Schematic Wiring & Flow Diagram

EARTH

C. CYCLE SUPPLY INPUT/OUTPUT

CONTROL BOX E COMP

N

C. CYCLE SUPPLY

LIVE

NEUTRAL

SYR 2

SYR 1

L

L

N

G1 & G13

G4

G3

WB

YR 2

YR 1

SKT12/1

SKT12/6

SKT12/5

Loom Part Numbers and Identification

Cabinet loom, part number 190036

Switch loom, part number 190037

Multi Choice Keypad loom, part number 248313

MDB loom, part number 248315

R

EXTRACT FAN

B

W6 W1

N

HEATER

RELAY

ELEMENT CUT-OUT SWITCH

R

BOILER

FLOAT

P

E

L

E

M

E

N

T

CONDENSER

FAN

-r

OVER TEMP.

SENSOR

-r

N L(1)

COMPRESSOR

OPERATING TEMP.

SENSOR

MDB

RX/TX

&

L

KEYPAD

L N E

A W G A I T T E A R T

O P R U

POWER M

SUPPLY P

35Vdc

U

G2 & G11

B B

LED DIPLAY

INFRA RED

SKT3

SKT4/11 FV key switch

SKT4/12 Card input switch

SKT4/16

SKT4/14

SOLO ENCORE PROCESSOR BOARD

FUSE 1 - 5V 2.5A ISOLATED SUPPLY (IF BLOWN ERROR CODE 23 IS DISPLAYED)

FUSE 2 - 240V 6.3A TRIAC SUPPLY (IF BLOWN ERROR CODE 23 IS DISPLAYED)

FUSE 3 - 5V 5A POWER SUPPLY (IF BLOWN THE LCD WILL NOT ILLU MINATE)

FUSE 4 - 12V 2.5A POWER SUPPLY (IF BLOWN ERROR CODE 92 IS DIS PLAYED)

CUP SENSOR

WASTE

PRESSURE

SWITCH

C C

BOILER

CAM SWITCH

UNIT

GRINDER

DOSING

SWITCH/

MOTOR

FILL

UV SWITCH

DOOR

OPEN

TOPPING/

SOUP

WATER

CHOC

WATER

INST 1/

WHITENER

WATER

SUGAR

WATER

HOT

WATER

BEAN TO CUP

BREWER UNIT BREWER MOTOR

REC/

BREWER

VALVE

YR Y

A

CUP BOX

6 OB

WR

SV SV SV

SW SV

NC

PEELER

MOTOR

HOME

SWITCH

TRANS-

FER

MOTOR 1

M

CUP

DROP

1

Index

Switch

PB1 2

C 1 WR

WB

COLD

INLET

UR

HOT INLET

GR

GR GR

B2C

PUMP

GR

B2C INLET

3 5 4

TOPPING/

SOUP

ING 1

M

NW

CHOC

ING 2

M

INST 1

ING 3

M

WHITENER

ING 4

M

SUGAR

ING 5

M

FB 1

ING 6

M

INSTANT 2

ING 6

M

M S

B B B

Cup

Switch

SV SV SV

P

MASTER

INLET

BREWER

MOTOR 1

M

14 15

TOPPING/

SOUP

WHIPPER 1

W

CHOC

WHIPPER 2

W

INSTANT 1/

WHITENER

WHIPPER 3

W

SUGAR

WHIPPER 4

W

13 15


SV

B B B B

B B B

B B B B

B B B

B B B

B B B B B

B B B B B

ISSUE DATE 08.01.04

OPTION

KEY

COMP = COMPRESSOR M = MOTOR

S = SOLENOID

W = WHIPPER

SV = SOLENOID VALVE

P = PUMP F = FAN

B2C = BEAN TO CUP

- GREY

- BLACK

- BLUE - COMMON

- YELLOW

- PINK

A

B

U

C

Y

P

COLOUR CODE

N - BROWN

O - ORANGE

R - RED

V - VIOLET

G - GREEN

W - WHITE

SOLO ENCORE

BTC SFB HCC

24V

AC

W

W

11

Y

R

SK

T8

/5

SK

T4

/10

VR

W

12

0V

AC

S

KT

8/6

Y

S

KT

10/1

0

14V

AC

W

9

A

SK

T8

/3

0V

AC

P

W

10

S

KT

8/4

A

SK

T1

0/9

R

U

W7

10V

AC

S

KT

8/1

Y

W8

0V

AC

S

KT

8/2

O

B

SK

T4

/7

Y

SK

T1

2/4

S

KT

9/3

B

RU

S

KT

7/1

S

KT

9/1

R

WR

(0)

SK

T7

/2

B

WB

S

KT

12/1

P

SK

T1

0/3

SK

T1

0/1

W

R

WR

Y

R

SK

T4

/1

YR

UR

S

KT

10/2

GR

S

KT

12/8

AU

S

KT

4/6

WR

WR

WB

S

KT

4/1

5

W3

W

3

SK

T1

2/4

N

EO

N

GN

WR

GN

S

KT

4/9

R

FB

1 P

AP

ER

W

R

SK

T4

/8

W

W

SK

T5

/2

NB

S

KT

10/4

Y

SK

T5

/1

Y

N

SK

T1

1/1

OB

O

B

SK

T5

/3

NW

S

KT

11/8

O

R

OR

S

KT

5/4

R

SK

T1

1/2

RB

S

KT

10/5

O

SK

T1

1/3

RW

S

KT

6

SK

T1

1/9

OB

S

KT

10/6

Y

SK

T1

1/4

SK

T2

O

W

SK

T1

1/1

0

SK

T1

G

SK

T1

1/5

YB

S

KT

10/7

U

CA

RB

ON

AT

OR

EA

RT

H T

AB

S

KT

11/6

C

OM

PR

OB

E 1

YW

S

TK

11/1

1

- PR

OB

E 1

CA

RB

ON

AT

OR

PR

OB

E

UB

S

TK

11/1

2

ICE

PR

OB

E

U

ST

K1

1/6

R

ST

K1

2/1

0

UR

R

G

ST

K4

/4

ST

KT

4/5

WR

S

TK

4/1

G

ST

K1

1/7

O

ST

K1

2/7

WR

S

TK

4/1

S

TK

4/1

3

RW

Y

ST

K1

2/9

G/Y

NEUTRAL

PLW/15

240V AC

50Hz

LIVE

G

U

G/Y

EXTERNAL

HEATER RELAY

PLO/1

PLO/2

PLO/3

R

B

G/Y

R

B

G/Y

N

MENU LIGHTS

U/W

N/R

PLA/8

PLA/7

PLT/4 N N N

N PLA/1

U

N

PLA/2

PSU BOARD (POWER SUPPLY UNIT)

BOILER

FLOAT

P

W/B

R/A

PLW /2

PLA /3 B

U PLT/5 B

DOOR

SWITCH

W/R

PLA /4 N

10V

14V

24V

U U U

U P

NEON

R

U

EXTRACTOR FAN

W/B

SKT4/15

CONTROL

BOARD

CARBONATOR/

CHILLER

5A CONTROL

FUSE 5A COOLER FUSE

12A HEATER FUSE

PL0

PLW

PLA

NEON

5A MENU LIGHTS

MENU LIGHTING

BOILER RELAY


SOLO ENCORE

PSU CONTROL BOARD

ISSUE DATE 08.01.04

KEY COMP = COMPRESSOR

M = MOTOR

S = SOLENOID

W = WHIPPER

SV = SOLENOID VALVE

P = PUMP

F = FAN - GREY

- BLACK

- BLUE

- COMMON

- PINK

- YELLOW

A

B

U

C

P

Y

COLOUR CODE N - BROWN

O - ORANGE

R - RED

V - VIOLET

G - GREEN

W - WHITE

N

U

R/U

R

/U

PL

W /

7

V

SK

T8/1

U

Y

A

PL

W /

8

V

A

Y

SK

T8/2

P

LW

/9

SK

T8/3

A

P

W

PL

W /

10

PL

W /

11

A

W

SK

T8/4

SK

T8/5

SK

T8/6

P

W

V/R

R

V/R

P

LW

/12

W

B

PL

W /

6

5A

SK

T9/1

B

5A

P

LW

/4

R

SK

T9/3

R

12A

5A

R

PL

W /

5

Y

U

PL

W/6

U

R/Y

P

LW

/1

SK

T1

0/1

O

HE

AT

ER

ELE

ME

NT

N

COBALT CARBONATOR SCHEMATIC WIRING AND FLOW DIAGRAM

PIN 15

PIN 14

PIN 13

PIN 12

PIN 11

PIN 10

WHITE

GREEN/YELLOW

BLUE

BROWN

BLUE

BLUE

BROWN

CONDENSER

GREEN

BLUE

BLUE

1

2

BLUE 3

PIN 9

PIN 8(3)

PIN 7

PIN 6

PIN 5

PIN 4(2)

PIN 3(1)

PIN 2

PIN 1

YELLOW

YELLOW/BLACK

ORANGE

GREEN

YELLOW/BLACK

YELLOW/BLACK

BLACK

WHITE

THERMOSTAT

YELLOW

COMPRESSOR

BROWN

BROWN

WHITE

B

L B U R E O

W

N

4 CONTROL

BOX 5

6

7

GREEN GREEN

BLACK

SYRUP PUMPS 1 2 3

SOLENOID CONTROL

BLOCK

CO2

NON RETURN

VALVE

PUMP

DOUBLE

CHECK

VALVE

RED/BLACK

GREEN/RED

WATER INLET

CO2

REGULATOR

CARBONATOR

BOWL

WATER

LEVEL

PROBE

ALUMINIUM HEAT EXCHANGER

Solo Encore & Eco Encore Parts Manual

Documents

Transcript of Solo Encore & Eco Encore Parts Manual