Solid carbide end mills - fuzan-tool.com · Let Sandvik Coromant recycle your used solid carbide...

27
Solid carbide end mills

Transcript of Solid carbide end mills - fuzan-tool.com · Let Sandvik Coromant recycle your used solid carbide...

Solid carbide end mills

ENG ENG

ENG ENG

1

Table of contents

CoroMill® Plura, solid carbide end mills 2

CoroMill® 316,exchangeable milling heads 3

Ordering information 24

Application overview Products

Shoulder milling 4 Heavy duty milling 12

Slot milling 6 Universal end mills 13

Profile milling 8 High feed face milling 14

High feed face milling 9 High feed side milling 15

Thread and turn milling 10 Aluminium milling 16

Chamfering 11 Composite milling 17

Profile milling 18

Thread milling 19

2

www.sandvik.coromant.com/coromillplura

CoroMill® PluraSOLID CARBIDE END MILLS

For your most quality-demanding components and difficult applications you need the highest quality tools. When close tolerances and efficient machining are crucial, a solid end mill is your choice.

The CoroMill Plura offerOptimized tools with geometries and grades for specific materials and applications, maximizing production output per time unit.

Flexible tools designed for high performance and secure machining in a variety of materials, applications, component sizes and shapes, allowing maximum machine utilization.

Machine utili

zation

Metal cutting effi

ciency

Total productivity

Optimized Flexible

3

www.sandvik.coromant.com/coromill316

CoroMill® 316EXCHANGEABLE MILLING HEADS

The exchangeable milling heads allow you to quickly, easily and accurately switch between various operations. With a quick tool change you are able to get the perfectly suited end mill type, radius variation, teeth frequency, geometry and grade.

Coromant EH coupling The EH coupling is based on a self-centering screw thread for secure mounting and maximum strength and security. The coupling has a physical stop which makes it easy to feel when the head is correctly tightened and helps to not overstress the clamping.

4

P N S HM

P SM K

P N SM K

K

P SM K

P SM K

4

4

5

5

1

1

2

2

3

3

www.sandvik.coromant.com/coromillplura

Shoulder milling

Heavy duty millingCoroMill® Plura optimized, page 12

High feed side millingCoroMill® Plura optimized, page 15

Micro end millsCoroMill® Plura optimized, see webCutter diameter: 0.4-1 mm

Universal end millsCoroMill® Plura flexible, page 13

CoroMill® 316, page 13

5

O

N

N

H

P SM K

P S HM K

8

8

9

910

10

1111

6

6

7

7www.sandvik.coromant.com/coromill316

Finishing and super-finishingCoroMill® Plura optimized, see web

Aluminium millingCoroMill® Plura optimized, page 16

Composite millingCoroMill® Plura optimized, page 17

Roughing to semi-finishing in hardened steel CoroMill® Plura optimized, see web

CoroMill® 316, see web

CoroMill® 316, page 16

6

P

P N

S

S

M

M

K

K

1

1

22

3

3

4 5

P SM K

www.sandvik.coromant.com/coromillplura

Slot milling

Heavy duty millingHeavy duty slot milling puts high demands on the end mill. Predictable tool life, even at high metal removal rates, is essential.

CoroMill® Plura optimized, page 12

Universal end millsCoroMill® Plura flexible, page 13

CoroMill® 316, page 13

7

P

N

N

SM K

P

P

P

N S

S

S

M

M

M

K

K

K

4

5

6

6 8

8

7

7

9

9

www.sandvik.coromant.com/coromill316

Chip breakersIn applications where chip evacuation and stability are challenging, a possible solution can be to reduce the chip size.

CoroMill® Plura optimized, see web

Aluminium millingCoroMill® Plura optimized, page 16

End mills for high chip loadsCoroMill® 316, see web

CoroMill® Plura flexible, see web

CoroMill® 316, see web

CoroMill® 316, page 16

8

P

P

P

P

N

N

N

N

S

S

S

S

H

H

OM

M

M

M

K

K

K

K

1 2

3

4

1

2

3

4

www.sandvik.coromant.com/coromillplura

www.sandvik.coromant.com/coromill316

Profile milling

Ball nose end millsCoroMill® Plura optimized, page 18

Micro end millsCoroMill® Plura optimized, see webCutter diameter: 0.1-2.5 mm

CoroMill® Plura flexible, page 18

CoroMill® 316, page 18

9

P

P

N

N

S

S

HM

M

K

K

1

2 2

1

www.sandvik.coromant.com/coromill316

www.sandvik.coromant.com/coromillplura

High feed face milling

High feed face milling Pocketing requires removing a large amount of metal. High feed solutions are excellent alternatives for efficient machining and for saving valuable time.

CoroMill® Plura optimized, page 14

CoroMill® 316, page 14

10

P SM K P N S HM K

www.sandvik.coromant.com/coromillplura

Thread and turn milling

Turn millingCoroMill® Plura optimized, see web

Thread millingCoroMill® Plura optimized, page 19

11

P SM K

P N S HM K1

1 2

2

www.sandvik.coromant.com/coromill316

www.sandvik.coromant.com/coromillplura

Chamfering

CoroMill® 316, see web

Chamfer millingCoroMill® Plura flexible, see web

12

P SM K

A chip eater to rely onThe CoroMill Plura heavy duty end mill is endurance infused in a tool. It is developed for removing a lot of metal in a short amount of time and to bring your workshop the reliability needed for heavy roughing. In fact, these end mills often work best with high cutting parameters. So don’t be afraid to push it.

Heavy duty millingFIRST CHOICE FOR ROUGHING

CoroMill® Plura

Application area

Predictable tool life at high metal removal rates.

Helical interpolation

Pocketing Plunge milling Ramping

Shoulder milling Slot millingInternal coolant available

13

P N SM K

P SM K

Universal end millsFIRST CHOICE FOR GENERAL MILLING Easy to choose, easy to use

For mixed production with varying materials and components, one of the main conside-rations is reducing downtime. Tool change time and machine stoppages can make or break your productivity. When you are working with mixed production or are in doubt of which end mill to choose, start with a universal end mill.

Internal coolant available

45° helix angle

30° or 35° helix angle

CoroMill® Plura and CoroMill® 316

Application area

Helical interpolation

Pocketing Plunge milling Ramping

Shoulder milling Slot milling

14

P S HM K

P SM K

Double the feed rateAlthough a small depth of cut, the extreme feed per tooth and the high process reliability make for truly productive high feed face milling. The high feed face geometry allows you to achieve metal removal rates you didn´t think were possible.

High feed face millingCoroMill® Plura and CoroMill® 316

Application area

Internal coolant available

Face milling Pocketing Helical interpolation

15

P SM K

High feed side millingSuperb feed ratesMake chips fly at super speed with end mills with unequal helix angle, designed to reduce vibration in high feed side milling operations. The low vibration enables a very long tool life and excellent surface finish. Utilize the full cutting length for best metal removal rate.

Unequal helix design for minimum vibration and high feed rates

CoroMill® Plura

Application area

Helical interpolation

Pocketing Plunge milling Ramping

Shoulder milling Slot milling

These end mills are perfect in applications where tool paths are generated with CAM for a constant maximum chip thickness and a short arc of contact. This allows high cutting speeds and feeds.

16

N

Aluminium millingFIRST CHOICE FOR ISO N MATERIALS

CoroMill® Plura and CoroMill® 316

Maximum productivityWith a geometry and grade optimized for aluminium, graphite and thermoplastic machining, these end mills deliver long tool life and high metal removal rates.The specific cylindrical land reduces tool vibration and minimizes chipping problems, thereby providing an excellent surface finish.

Polished flutes with large chip space for improved chip evacuation

Application area

Helical interpolation

Pocketing Plunge milling Ramping

Shoulder milling Slot milling

17

O

Composite millingFIRST CHOICE FOR ISO O MATERIALS Edging without splintering

Composite has a tendency to splinter in edging operations. Thanks to both positive and negative helix angles, the risk of splintering is efficiently reduced.The optimized micro geometries ensure close tolerances and provide a high material removal rate.

CoroMill® Plura

Brazed PCD-tipped cutters with internal coolant

Application area

Edging

18

P N SM K

P N S H OM K

Complex shapes with high accuracyOur wide assortment of ball nose end mills features very close tool tolerances, making high accuracy when machining complex 3D-shapes possible.Use a CoroMill 316 exchangeable head with a shank for clearance. A Silent Tools™ adaptor can be useful for reducing vibration when machining with long overhangs, typically in the die and mould industry.

Profile millingBALL NOSE END MILLS

CoroMill® Plura and CoroMill® 316

Application area

Two- or four fluted version

Straight, conical or spherical design

Profile milling

19

P N S HM K

Thread millingSecure performanceSecurity is crucial when machining expensive and time-consuming components. Avoid tap breakage and damaged components with these reliable thread milling cutters with optimized grades for internal right- and left hand threads.

CoroMill® Plura

Application area

Threading

Thread forms: M, UNC, UNF, NPT, NPTF, G

20

www.sandvik.coromant.com

Didn’t find your application or tool?

See our web for more information about our other tools for small diameter milling.

CoroMill® 327External and internal groove milling and thread milling

CoroMill® 326Thread milling and chamfering of small holes, both front and back

21

CoroMill® 495Chamfering, front and back

CoroMill® 490Shoulder milling with precise contours

CoroMill® 390Versatile shoulder milling cutters

CoroMill® 216Ball nose end mill for profiling

CoroMill® 300Profiling in stable conditions

Modular system Coromant EH

22

www.sandvik.coromant.com/tailormade

Tailor your tool to fit your needs with Tailor Made adaptations.

Tools customized for your needs

Need a specially designed tool for your specific operation? Our engineered solutions enable you to design your tools to suit your component’s unique requirements and specifications. For more information, contact your Sandvik Coromant representative.

23

www.sandvik.coromant.com/coroguide

N

S

E

CoroG

uide® 2.0

CoroGuide® 2.0

2014 AB Sandvik Corormant. All rights reserved.

Save money and help the environment with reconditioning.

Reconditioning

Find the correct tool and cutting data for your application with CoroGuide 2.0.

CoroGuide® 2.0

RecyclingLet Sandvik Coromant recycle your used solid carbide tools. Not only will you get paid, you also help reduce the environmental impact of producing new tools as well as minimize the use of scarce tungsten.

24

www.sandvik.coromant.com/publications

To order your tools...Online, printed or digital – there are many ways to find the complete assortment and order your tools.

www.sandvik.coromant.comFind the latest assortment on our website.

PublicationsThe digital library is available both online and offline.

Printed cataloguesUse Sandvik Coromant’s catalogues and supplements.

ARGENTINA +54 11 6777 6777 [email protected] +61 1300 360 938 [email protected] +43 1 277 37-0 [email protected] +32 2 702 98 00 [email protected] +55 11 5696 54 00 [email protected] +359 2 970 25 45 [email protected] +1 905 826-8900 [email protected] +56 2 2676 0316 [email protected] +86 400 820 2623 [email protected] +385 1 65 36 907 [email protected] REPUBLIC +420 261 090 929, 924 [email protected] +45 43 46 51 51 [email protected] +358 205 44 121 [email protected] +33 2 38 41 41 41 [email protected] +49 211 50270 [email protected] +30 2106823604 [email protected] +36 1 431 27 11 [email protected] +91 20 27104720 [email protected] +62 21 782 7061/62 [email protected] +39 02 30705 1 [email protected] +81 120-350-930 [email protected] +82 80 092 0909 [email protected] +603-7947 7777 [email protected] +52 (55) 5729 3936/3943 [email protected] +31 10 208 0208 [email protected] ZEALAND +64 (09) 273 5858 [email protected] +47 67 17 56 00 [email protected] +63 2478 6391 [email protected] +48 22 647 38 80 [email protected] +351 214245440 [email protected] +40 21 318 62 23 [email protected] RUSSIA +7 495 916 7191 [email protected] +381 11 311 04 45 [email protected] +65 6477 3786 [email protected] +421 32 115 344, 345 [email protected] +386 4 279 0711 [email protected] AFRICA +27860101008 [email protected] +34 91- 660 51 00 [email protected] +46 8 793 05 00 [email protected] +41 41 368 3434 [email protected] +66 2 643 8120 [email protected] +90 216 453 07 00 [email protected] KINGDOM +44 (0) 121 504 5500 [email protected]. 1 800-SANDVIK (1-800-726-3845) [email protected] +84-8 3948 4138 [email protected] AMERICA +54 11 6777 6742/6791 [email protected]

ENG ENG