Solar Structures - Satec Envir Engineering (India) Pvt. Ltd. · PDF fileWe are trying new...
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ISO9001:2008
Envir Engineering (I) Pvt. Ltd.
Solar Structures


CONTENT
4About Us
Message from Director
Quality Policy
Mission Statement
Vision Statement
5
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CO
NT
EN
T3
Ground based Module Mounting Structure
6Module Mounting Clams
Solar Products
Concentrated Solar Power (Solar Thermal) Support Structures
Pre-Fabricated Inverter Rooms And Control Rooms
Solar Powered Telecom Towers
7EPC – Projects
EPC - Civil Infrastructure
Major Projects Completed 8
9Our Infrastructure
PUF Panel Facility
Fabrication Plant
Galvanizing Plant
Roofing Mounted Structure
10Clients

Message From Director
Director
Success is achieved by excellent strategy and determined hard work. Indian infrastructure
market is the 2nd largest in the world and being a part of this industry, challenges and
opportunities are seen walking hand in hand.
Satec started its operations with providing telecom shelters and in a short span has grown as a
leading manufacturer of prefabricated structures. Satec now looks far into the future, driven by
the vision of becoming a brand which is reckoned with industrial infrastructure sector. Today
we have successfully completed project in PNG Australia and currently undertaking a low cost
housing project for Hydro electricity power plant in Bhutan. We have also been working since
inception with clients like Jindal Power & Steel, L&T, Tata, Essar& Reliance to name a few.
India has huge demand for power consumption and with growing demand, alternate energy
manufacturing is becoming a crucial market. Today solar power generation is been seen an
eminent resource and Satec is working with many Solar EPC, supplying solar mounting
structures. We have also become part of a historic Narmada Solar Power Project in Gujarat.
Our aim now is to sustain our growth by providing high quality products and customization.
Our manufacturing unit is in Bhuj Gujarat and we manufacture everything in-house and have
invested in building a state-of-art production unit which spreads across 1, 40,000 sq ft. We
have top line PUF, continuous panel production machine, Roll forming machine, CNC plasma
cutting machine, Galvanizing and powder coating units.
The success and eminence of Satec Envir Engineering began with a dream of engineering
excellence of one person and now has transformed into a reality of many. Today as we again
strive to accomplish new heights, let's set new goals and make the impossible possible.

Vision Statement
Mission Statement
We aim to be the most trust brand in the global infrastructure development market, providing the best quality products and services
Quality Policy Satec is committed to achieving total customer
satisfaction by prioritizing quality and on-time delivery.
We are dedicated to continuous improvement in every
stage of production across all verticals. Satec pursues
international standards for health and safety ensuring
higher productivity and efficiency from its teams.
Satec's quality control department uses the latest
equipment to test and ensure compliance of the products
to the set industry benchmark. This guarantees zero
rejections and the longer life span of our products.
Satec has continuously updated its ISO certification and
has ensured that its quality standards are higher than
required.
Quality Policy
Satec's mission is to provide best prefabricated structures across the globe. We believe
that every projects key to success lies in quality and customers satisfaction and hence
we have left no stone unturned to incorporate the best quality practices in our company.
We are trying new avenues and have set out venturing in solar mounting structure & pre-
engineering market with aim to be market leaders there too. We plan to sustain our growth
and market leadership through quality and customer satisfaction


About usSatec Envir Engineering today is a leading name in prefabricated structure manufacturing. We have positioned ourselves firmly in rural and urban markets and also doing various projects overseas.
Satec currently has a strong hold in manufacturing pre fabricated structures, portable cabins, site offices, low cost residential colonies, transmission towers and solar mounting solutions. The company also deals in providing solar roof top structure, inverter rooms & control rooms.
These structures are manufactured using prefabricated insulated sandwich panels, beams and purlins. These structures ensure fire resistance, low maintenance cost, durable, strong and easily install at the site and are comparatively low in cost as compared to other conventional products.
Satec also provides pre engineering building and has complete design to build methodology which focuses on reducing cost of building while at the same time enhancing strength of the structure and shrinking completion schedule.
We provide pre fabricated structures as per your requirement using steel structures, plate-welded and roll formedI beams, cold roll formed secondary channels in Z or C shapes and color coated roofing.
Solar power production is also an ever growing industry in India and considering the demand for new power resources of energy increasing with the growing population, Satec has been providing solar mounting services to Solar EPC.
Quality &
Innovation Assured
5

SOLAR PRODUCTS
Main Products
1. Ground based module mounting structures
2. Roof mounted structures
3. Module mounting clamps
4. Concentrated Solar power support structure
5. Pre fabricated inverter rooms and control rooms
6. Solar powered telecom towers
Satec offers designing, fabrication, galvanization and
installation of module mounting structures. The structures are
optimized to ensure minimum weight (kg) /watt for quick delivery
and instillation
The products are designed as per the MNRE and is norms taking into
consideration adequate wind loading (47 m/s) and a long life time of at least 25 years.
Ground Based Module Mounting Structures
Since our entry into the solar industry in 2011, Satec has become one of the leading infrastructure companies in the
market. Today Satec has acquired all the necessary capabilities for designing, developing and commissioning of solar
plants from a few kilowatts to several mega watts.
Satec offers a range of products that cover the entire infrastructure requirement for a solar power plant. We offer
customized design solutions as per the unique requirement of each client. All products are thoroughly inspected for
quality during various phases of production from inputraw material to the finished
product.
Solar Structures

6
Roof Mounted Structures
Satec supplies module mounting structures forboth flat roofs and slopped roofs
The fabricated products are hot dip galvanizes to a thickness of 80 microns to 120 microns depending on the corrosive nature of the project location • Fixed type module mounting structures
• Seasonal tilt controlled module mounting structures
• Single axis daily tracking structures
Roof mounted solar structures are ideal for urban environments and large industrial estates where ground space is premium
Satec provides excellent design that are economical, easy to install and also very light so that the roof structures in not damaged
The structure designs are standardized and their modular nature ensures easy installation and maximum utilizations of roof spaces
All structures are designed to ensure minimum drilling on the roof and also to avoid any waterleakage

Satec offers module mounting clamps (mid clamps and end clamps) made of galvanized MS. The clamps are
available in a standard design for both Thin-film (framed and unframed) and poly-crystalline modules or in
customer specified dimensions.
Our experience in manufacturing high quality auto components has helped us fabricate module mounting clamps
with high precision and quality.
CONCENTRATED SOLAR POWER (SOLAR THERMAL) SUPPORT
STRUCTURES
MODULE MOUNTING CLAMPS
Satec infrastructure is well equipped for fabricating larger and high precision structures required for solar thermal
support structures. Satec is currently implementing a second galvanizing plant with a 13 meter zinc bath required
for the CSP structures with a section length of 12 meters. The 4000 MT/month fabrication yard is fully capable of
delivering the large volumes of material required in CSP plant.
Solar Structures

7
SOLAR POWERED TELECOM TOWERS Satec is an established telecom tower manufacturer and have supplied to a number of the leading telecom companies and their infrastructure providers. Rural towers with limited access to electricity have to rely of diesel generators for powering the telecom towers.
Satec offers solar power solutions to the existing as well as upcoming telecom tower sites. These hybrid power packs are designed to work in tandem with the existing diesel generator and shift majority of the load to the solar power system while the diesel generator acts as a backup. Such a solution reduced the emissions from towers due to diesel consumption
PRE-FABRICATED INVERTER ROOMS AND CONTROL ROOMS
Satec is one of the largest suppliers of prefabricated buildings for solar power plants in India. The pre-fab buildings can be employed as inverter rooms, control rooms, site offices, site accommodation and storage facilities.
The material used for construction is PUF panel which possess excellent insulation properties and light weight. The panels are manufactured at the sprawling facility in Bhuj with a capacity of 900,000 Sq meters/month. These buildings are designed to withstand extreme weather conditions including cyclones and have a long lifespan of 25 years and more.

Civil works are one of the most challenging and time consuming processes in the development of a solar
power plant. The broad range of products supplied and a well efficient projects team enables Satec to
undertake complete civil infrastructure development of solar power plants. The scope of work includes
land development, module mounting structure supply and installation, foundation works, site offices,
accommodation facilities, inverter and control room installation, storage, handling and installation of PV
modules on the erected structures. The plant will be handed over to the contracting company ready for
electrical wiring and installation.
The advantages of such a procedure include,
1. Single point of communication though out the works and hence facilitates orderly timely
flow of information.
2. Most of the infrastructure products are manufactured by
Satec in-house and hence the process saves time
and costs along with efficient monitoring.
Our excellent Infrastructure coupled with our experience of executing these unique and challenging projects have provided us the necessary resources, capabilities and industry relationships to position ourselves as a credible and reliable EPC solutions provider in the solar power industry. Satec is ably represented by a team of experienced professionals specializes in every segment of the industry.
In addition to the excellent team of design, electrical, mechanical, civil and structural engineers, our highly
efficient projects team has been instrumental in completing all our projects in timely and efficient manner without
compromising on quality or safety.
EPC - CIVIL INFRASTRUCTURE
EPC – PROJECTS
Satec maintains excellent business relationships with the key players in the solar industry including leading
module and electrical equipment manufacturers. Our own experience and resources, combined with our strategic
tie ups with internationally reputed companies like Ramboll (Denmark) makes us a highly competent turnkey
solutions provider well suited for the client requirements.
Services

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Major Project Completed
Location: Ahmadabad, Gujarat
Client: Sun Edison
Scope of Work: Fabrication, galvanization and supply of module mounting structures.
1 MW NARMADA CANAL PROJECT
5 MW THINFILM - DAILY TRACKING PROJECT
Location: Kutch, Gujarat Client: Back Bone Enterprise Scope of Work: Fabrication, galvanization and supply of module mounting structures.
The Narmada canal project is one of the most unique solar project to be executed in India where a 1 MW solar PV
plant was installed across a vast stretch of the Narmada Canal. The aim of this pilot project is to study the
feasibility of utilizing the open spaces available over canals to generate power and also to reduce the evaporation of
precious water from the canals.

5 MW SEASONAL TILT CONTROLLED PROJECT
Location: Surat, Gujarat
Client: GIPCL
Scope of Work: Fabrication, galvanization, supply and Installation of module mounting structures.
40MW PHALODI PROJECT
Location: Pokhran
Client: L&T
Scope of Work: Manufacturing, supply and Installation of pre-fabricated inverter rooms and control rooms
25 MW CHARANKA PROJECT
Location: Patan, Gujarat
Client: L&T
Scope of Work: Manufacturing, supply and Installation of pre-fabricated inverter rooms and control rooms
Major Project Completed

9
Satec is currently developing a 2 x 15 MW solar project in Gujarat.
50 MW solar project in Rajasthan
Other Completed Projects
Current Projects
15 MW for client Infinity
6 MW for client L&T
5 MW for client L&T
3 MW for client Juwi
2 MW for client Juwi

Infrastructure
PUF PANEL FACILITY
Satec has a dedicated capacity of 30,000 square feet for the production of PUF Panels daily.
Our top of the line PUF manufacturing plant has been imported from Italy and Germany. Presently the
capacity facilitates production of 9,00,000 square feet of panels per month
An imported continuous PUF manufacturing line is currently being installed which will increase the
production capacity further.
PUF panels find a wide variety of applications such as for porta cabins, low cost housing, prefabricated
buildings, inverter rooms and control rooms for solar plants etc.

10
Satec has its manufacturing facilities in Bhuj (Gujarat, India). The constructed shed of 1,40,000 square feet is
spread over 5 acres of land to cope with the growing demand in each of the verticals.
• CNC machines for precision in fabrication.
• Capacity of 4,000 MT per month.
• Machinery capable of handling high tensile steel.
• State-of -art material handling facilities.
• Proto-assembly facilities.
• Large facility for storage
• High precision machinery for auto components
GALVANIZING PLANT
Modern galvanizing plant equipped with automatic temperature control.
Galvanizing Capacity of 4,000 MT per month. Zinc bath dimensions: 9,000 x 1,500 x 1,600 mm.
Zinc holding capacity of 100 MT.
Pre-treatment of steel using special chemicals.
Well controlled process for achieving zinc coating up to 100 microns.
Hot plate for uniform drying & preheating.
State-of-art material handling facility.
FABRICATION PLANT
OUR INFRASTRUCTURE
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and structure components
• Well qualified and experienced staff


Clients
LIST OF ESTEEMED CLIENTS FOR PRE-FABRICATED SHELTERS
Welspun Energy
Sunedison India
Larsen & Toubro
Juwi India
Enfinity
BackBone Enterprises
Insolare Energy
Gujarat Industries Power Company Ltd. (GIPCL)
Titan Energy Systems
Essar Power
Lanco Infratech Limited

601 , 'B' Wing, Andheri (w), Mumbai-400053.
E-mail: [email protected] | Website: www.satec.co.inCopyrights © 2010 Satec Envir Engineering (I) Pvt. Ltd. All rights reserved.
/2/3 Fairlink Center, Near Monginis Factory, Off Link Road,
ISO9001:2008
Envir Engineering (I) Pvt. Ltd.