Solar Advances

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    ABB PP&PS FES ItaliaJuly 14, 2013 | Slide 1

    Advanced solutions for solar plantsSergio Asenjo, Head of Solar Center of Competence, June 10th 2010

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    ABB Solar COC SpainJuly 14, 2013 | Slide 2

    Photovoltaic plant automation Architecture

    The system will manage, among traditional automationfunctions/features:

    Solar tracking system, when available, for productionmaximization

    Performance calculation of the different stages ABB patented Switching System for optimizing inverter efficiency

    Troubleshooting management of strings

    Integration of plant security and surveillance system

    Production automatic reporting system

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    ABB Solar COC SpainJuly 14, 2013 | Slide 3

    Solar standard solutionTechnology highlights

    High precision shadowing control algorithm for solar tracking

    Extensible and scalable solution for any plant size

    Switching system for optimizing inverter efficiency

    Performance/efficiency oriented supervision system

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    ABB Solar COC SpainJuly 14, 2013 | Slide 5

    Solar standard solutionTechnology highlights

    High precision shadowing control algorithm for solar tracking

    ABB algorithm calculates the optimal position modelingpanels and tracker structure geometry

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    ABB Solar COC SpainJuly 14, 2013 | Slide 6

    Photovoltaic plant automation Architecture

    LAN 2

    LocalAutomation

    Solar Tracker

    Inverters

    MV an LVSwicthgears

    DCS

    Transformers

    OPERATORWORKPLACE

    Remote Office

    Internet

    Remote Access

    LAN 1

    eMail

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    ABB Solar COC SpainJuly 14, 2013 | Slide 7

    Photovoltaic plant automationFunction allocation

    At the DCS level is controlled

    Solar plant power electronics device controls

    Optimization - switching

    Neural networks - intelligent forecast and approximation

    Alarms and events handling At local automation is performed

    Trackers

    Accurate solar tracking algorithm

    One and two axis movement control implementationPower connection box

    Power connection box management

    Current per line current control to detect strings failures

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    ABB Solar COC SpainJuly 14, 2013 | Slide 8

    RS20-0800 RS20-0800

    RS20-0400 Spider 5Tx

    9PLC5

    Fibra pticaMultimodo

    CableCat5+

    Cableinterior armario

    9PLC4

    9PLC3

    9PLC2

    9PLC1

    9PLC4

    8PLC3

    8PLC2

    8PLC1

    7PLC4

    7PLC3

    7PLC2 7PLC1

    6PLC5

    6PLC4

    6PLC3

    6PLC2

    6PLC1

    5PLC4

    5PLC3

    4PLC4

    4PLC3

    5PLC2

    5PLC1

    4PLC2

    4PLC1

    3PLC4

    3PLC3

    3PLC2

    3PLC1

    2PLC5

    2PLC4

    2PLC3

    1PLC4

    2PLC2

    2PLC1

    1PLC3

    1PLC2 1PLC1

    Master 2 Master 1

    SAION-LINE

    ADSL

    Supervision & control systems

    Photovoltaic plant automationLocal automation architecture

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    ABB Solar COC SpainJuly 14, 2013 | Slide 9

    Photovoltaic plant automationOperator mimics

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    ABB Solar COC SpainJuly 14, 2013 | Slide 10

    Photovoltaic plant automationOperator mimics

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    ABB Solar COC SpainJuly 14, 2013 | Slide 11

    Solar standard solutionTechnology highlights

    Switching System for optimizing inverter efficiency

    Input power distribution for optimizing inverter efficiency

    Switching principles:

    Inverter low performance at low loads

    Inverter high performance at medium-high loadsOne inverter working at medium load, better than twoinverters working at low load

    Load balancing among inverters

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    ABB Solar COC SpainJuly 14, 2013 | Slide 12

    Solar standard solutionTechnology highlights

    Switching System for optimizing inverter efficiency

    Low performance High performance

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    ABB Solar COC SpainJuly 14, 2013 | Slide 13

    Photovoltaic plant automation Advanced optimization

    DCS advanced control functions

    Operation of the switch over cabinet

    Optimization based theoretical calculations

    Neural networks analysis

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    ABB Solar COC SpainJuly 14, 2013 | Slide 15

    Solar standard solutionTechnology highlights

    Switching system for optimizing inverter efficiency

    Neuronal Network is an adaptive approximation method toachieve a more accurate calculation of output power incase of switching

    Working Principle:

    Two inverters: PI1=I1*V1 ; PI2=I2*V2

    Switching all strings to Inverter 1

    One inverter; PI=PI1+PI2 (Ideal)

    One inverter; PI=PI1+PI2 (real)

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    ABB Solar COC SpainJuly 14, 2013 | Slide 16

    Solar standard solutionTechnology highlights

    Switching System for optimizing inverter efficiency

    The difference is in the PVturbine equivalent I-V curve(affected by paneldegradation, dirtiness, etc..)Neuronal network learns fromreal values to getprogressively a better PI

    1n v I P

    2n v I P

    3nv I P

    1nv I P

    3nv I P

    1nv I P

    2nv I P

    3nv I

    P

    1nv I P

    3nv I P

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    ABB Solar COC SpainJuly 14, 2013 | Slide 17

    Solar standard solutionTechnology highlights

    Performance/efficiency oriented supervision system

    Real time plant performance ratio calculation based on:

    Irradiation

    Panels strings

    InvertersTransformers

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    ABB Solar COC SpainJuly 14, 2013 | Slide 19

    Stages for performanceCalculations

    ModulesEfficiency

    Tracking Efficiency Cablingefficiency

    Inverters andSwicthingEfficiency

    Trasnformersefficiency

    Irradiation

    Temperature

    Strings Inverters Inverters output

    ModulesCharacteristics Tracking- Perfect- Optimal

    distribution

    Inverter characteristics

    Swicthing scheme

    Transformerscharacteristics

    Real Position

    String Tracker Inverters Transformer

    Trafo

    Counter

    DC cable Designcharactericits

    DC field A

    V

    A

    V

    A

    V

    A

    V

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    ABB Solar COC SpainJuly 14, 2013 | Slide 20

    Real performanceDevices for measuring

    Measurements devices:

    Weather station

    Pyranometers

    Reference cells

    Inclinometers

    Strings measurements

    Inverters measurement

    Input DC

    Output ac

    Transformers

    Electrical metering

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    ABB Solar COC SpainJuly 14, 2013 | Slide 21

    Theoretical performanceCalculation methods

    Equipment characteristics

    Modules behavior

    Tracking models

    Perfect

    Optimal

    Cabling design

    Switching, inverter curves

    Transformers performance curves

    Control system strategy and features

    PLCs, SCADA, Databases

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    ABB Solar COC SpainJuly 14, 2013 | Slide 24

    Dawn

    Cloudiness

    Dawn - nightfallr

    Red color area production increase

    ABB system optimization Automatic Switching system in dawn, nightfall and clouds

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    ABB Solar COC SpainJuly 14, 2013 | Slide 25

    Solar standard solutionTechnology improvements

    0 Kwh10 Kwh20 Kwh30 Kwh40 Kwh50 Kwh60 Kwh70 Kwh80 Kwh90 Kwh

    100 Kwh

    PV Plant 1

    PV Plant 3

    PV Plant 2

    Performance/efficiency increased by 0,8% to 2,5%

    Production increased during the whole day, startingearlier and shutting off later.

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    ABB Solar COC SpainJuly 14 2013 | Slide 27