SOFT SEATED DOUBLE SEAL Issue 1/99 REDUCED ...SIPM MESC 77/100. N ICI EDS.PIP.62.03A. Low cost of...

SOFT SEATED DOUBLE SEAL

®

REDUCED BORE BALL VALVES

TO ANSI B16.34 & BS5351, SERIES 5000

1 5 20Issue 1/99

SIZE RANGE

▫

DN 15 … 400 / 1/2" … 16" reduced bore.

▫

Larger valves up to 24" size to API specification also avail-able.

▫

Full bore versions also available (Series 6000).

RATINGS

▫

Class 150 & 300.

▫

PN 10, 16, 25 & 40.

FEATURES

Security

▫

Fire-Tite

®

.

▫

Anti-Static.

▫

Anti-blowout stem.

▫

Foolproof position indication at a glance, with or withoutoperator fitted.

Integrity

▫

Rugged construction throughout – interface flanges ontwo-piece valves exceed ASME B&PVC section VIII.

▫

Traceable casting melt identity with full material certifica-tion provided.

▫

Every valve production-tested and certified to BS6755 Pt 1.

▫

Solid, cylindrical bore balls are standard.

Performance

▫

Tight bi-directional sealing from patented seats designedto relieve excess cavity pressure back upstream.

▫

Suitable for vacuum down to 2 x 10

-2

torr.

▫

Trunnion-mounted designs available from DN 200 / 8" sizefor low operating torque and increased seat ratings.

Versatility

▫

Optional face-to-face dimensions.

▫

Flanges to ANSI Class 150 and 300, BS4504 (PN10, 16,25, 40) or BS10.

▫

Customised extended glands available for low tempera-ture / cryogenic service.

▫

Easily automated even in the line.

▫

Wide range of standard accessories.

Design compliance

▫

BS5351.

▫

BS5159.

▫

ANSI B16.34.

▫

SIPM MESC 77/100.

▫

ICI EDS.PIP.62.03A.

Low cost of ownership

▫

Long life from Neles Controls proven flexible lip seatdesigns that compensate for pressure / temperaturecycling and wear.

▫

If required, replacement of seats and seals can beachieved quickly and easily, thus minimizing down-time.

Environmental

▫

Rotary operation reduces emissions dramatically com-pared with those of conventional linear valves with stand-ard packing.

▫

Ultra-high integrity, live-loaded, double gland packing ver-sions also available.

N E L E S C O N T R O L S

- 2 -

43

1714

155021

2223

7

15

3

5

8

4

70 72

644

2

19

48

Class 150 300

Type 5152 5306

DN 15-50 15-50

in. 1/2"-2" 1/2"-2"

Seat supported ball

EXPLODED VIEW PARTS LIST

* Items marked thus are also included in standard service kit.

Item No.

Part Name Body material

Carbon Steel (22) Stainless Steel (36)

1 Body ASTM A105N, ASTM A216 WCB (0.25% C Max)

ASTM A812 F316,ASTM A351 CF8M

2 Insert Carbon Steel 316 Stainless Steel

3 Ball 316 Stainless Steel

4 Stem 316 Stainless Steel

5* Seat Ring PTFE (T), filled PTFE (M), FEP (F), UHMW Polyethylene (U), PFA (B)

6* Body Seal PTFE or UHMW Polyethylene

7* Gland Packing High Density Graphite or PTFE

8* Thrust Bearing Filled PTFE or UHMW Polyethylene

14 Stop Screw Stainless Steel

15* Gland Nut Stainless Steel

17 Handle Carbon Steel - plated with PVC Sleeve

19 Stem Tab Washer Stainless Steel

21 Gland Stainless Steel

22 Identification Plate Stainless Steel

23 Drive Pin Stainless Steel

43 Handle Nut Stainless Steel

44* Insert Gasket Compressed Glass Fibre or filled PTFE

48* Thrust Washer Filled PTFE


70 Anti-Static Spring Stainless Steel

72 Anti-Static Ball Stainless Steel

ValveSize

A B Ø E F G H J K L N P S Weight

Class 150 300 150 300

15 mm 108 140 50.8 12.7 7 39 127 87 23 1/4-20 16.6 41.3 4.7 2.0 kg 2.6 kg

1/2 in. 4.25 5.5 2 0.5 0.28 1.5 5 3.4 0.9 UNC 0.66 1.63 0.19 4.5 lb 5.7 lb

20 mm 117 152 50.8 12.7 7 39 127 87 23 1/4-20 16.6 41.3 4.7 2.5 kg 3.5 kg

3/4 in. 4.63 6 2 0.5 0.28 1.5 5 3.4 0.9 UNC 0.66 1.63 0.19 5.5 lb 7.7 lb

25 mm - 165 55.6 17.5 7 43 127 91 27 1/4-20 16.6 41.3 4.7 - 4.3 kg

1MOD B

in. - 6.5 2.19 0.69 0.28 1.7 5 3.6 1.1 UNC 0.66 1-63 0.19 - 9.5 lb

25 mm 127 - 55.6 22 23 67 170 91 35 5/16-18 19 47.6 7.8 3.6 kg -

1MOD C

in. 5 - 2.19 0.87 0.9 2.6 6.7 3.6 1.4 UNC 0.75 1-88 0.3 7.9 lb -

40 mm 165 190 61.9 31.7 25 91 222 111 55 5/16-18 19 47.6 9.5 6.0 kg 8.8 kg

1 1/2 in. 6.5 7.5 2.44 1.25 1 3.6 0.75 4.4 2.2 UNC 0.75 1.88 0.38 13.2 lb 19.4 lb

50 mm 178 216 61.9 38.1 25 96 222 116 60 5/16-18 19 47.6 9.5 8.6 kg 10.4 kg

2 in. 7 8.5 2.44 1.5 1 3.8 8.75 4.6 2.4 UNC 0.75 1.88 0.38 19 lb 23 lb

H

A

N B

S

P

J

F

K

ØE

G

90° to close

DIMENSIONS

SEAT SUPPORTED BALL VALVESDN 15 - 50 (1/2" - 2") TYPE 5152 AND TYPE 5306

S O F T S E A T E D D O U B L E S E A L

®

R E D U C E D B O R E B A L L V A L V E S T O A N S I B 1 6 . 3 4 & B S 5 3 5 1 , S E R I E S 5 0 0 0

- 3 -

EXPLODED VIEW

18

19

16

15

14

31

22

23

17

50

21

7

1

53

5

6 8

470 72

44

2

12

Class 150 300

Type 5152 5306

DN 80-150 80-150

in. 3"-6" 3"-6"

Seat supported ball

Alternative handle for 3" & 4" Class 150 3" Class 300 (Item 16 &19 not used).

* Items marked thus are also included in standard service kit.Note: Indicator stop can be padlocked to bonnet pad in full open or closedpositions.

Item No.

Part NameBody material


1 Body ASTM A216 WCB (0.25% C Max) ASTM A351 CF8M

2 Insert Carbon Steel 316 Stainless Steel

3 Ball 316 Stainless Steel


5* Seat Ring PTFE (T), filled PTFE (M), FEP (F), UHMW Polyethylene (U), PFA (B)

6* Body Seal PTFE or UHMW Polyethylene


8* Thrust Seal Filled PTFE or UHMW Polyethylene

12 Indicator Stop Stainless Steel



16 Tee Head Ductile Iron

17 Handle or Handle Tube Carbon Steel - (tube galvanised)

18 Handle Screw Carbon Steel

19 Washer Carbon Steel - plated




31 Spacer Stainless Steel

44* Insert Gasket Compressed Glass Fibre (6" Graphite) or filled PTFE




PARTS LIST

ValveSize

AB Ø E

F G H J K L M N S Weight

Class 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300

80 mm 203 283 95.3 58.7 20 24 135 153 356 147 163 98.6 111 1/2-13 76 76 16 18.0 kg 26.2 kg

3 in. 8 11.13 3.75 2.31 0.8 0.9 5.31 6.02 14 5.8 6.4 3.88 4.38 UNC 3.0 3.0 0.63 40.0 lb 58 lb

100 mm 229 305 101.6 76.2 24.5 27 163 183 356 500 174 235 121 125 1/2-13 76 102 76 82.5 16 21.4 27.4 kg 42.6 kg

4 in. 9 12 40 3.0 0.9 1.1 6.42 7.20 14 19.7 6.9 9.25 4.75 4.92 UNC 3.0 4.0 3.0 3.3 0.63 0.84 60 lb 94 lb

150 mm 267 403 133 102 27 36.5 203 224 500 690 250 284 146 154 1/2-13 5/8-11 102 82.5 102 21.4 30.5 50 kg 80 kg

6 in. 10.5 15.9 5.24 4 1.1 1.4 8 8.8 19.7 27 9.9 11.2 5.75 6.1 UNC UNC 4.0 3.3 4.0 0.84 1.2 110 lb 176 lb

H

JG

K

F

AB

ØE

N

S M

ØL

Alternative handle for 3" & 4" Class 150, 3" Class300 (Item 16 & 19 not used)

Note: Tee-Head Handle can be fit-ted at mid position(4" Class 300 and 6" valves).

Note: 6" Valve is Model B (Unit Body).For larger port dimensions see page 4 for Model A two-piece design.

ØL th’d 4 holes

DIMENSIONS

SEAT SUPPORTED BALL VALVESDN 80 - 150 (3" - 6") TYPE 5152 AND TYPE 5306


- 4 -

18

16

15

1214

31

22

23

17

21

321

5

3

56

2810

470 72

11

50

Class 150 300

Type 5152 5153 5306

DN 150-200 200 150

In. 6"-8" 8" 6"

Seat supported ball

H

F

K

GJ

ØE

B

A

N

MS

ØL

* Items marked thus are also included in standard service kit.Note: Indicator stop can be padlocked to bonnet pad in full open or closedpositions.

Item No.

Part NameBody material



2 Body Cap ASTM A216 WCB (0.25% C Max) ASTM A351 CF8M

3 Ball Carbon (ENP) Steel or 316 Stainless Steel


5* Seat Ring PTFE (T), filled PTFE (M) FEP (F) UHMW Polyethylene (U), PFA (B)

6* Body Gasket 316L Stainless Steel/Graphite or PTFE

8* Thrust Bearing Filled PTFE or UHMW Polyethylene

10 Stud-Body Cap ASTM A193 Grade B7; Grade B8; B8C or B8T Class 2 or Grade B7M or A453 Grade 660

11 Nut-Body Cap ASTM A194 Grade B2H or 2HB; Grade 8A; 8CA or 8TA or Grade 2HM or A453 Grade 660

12 Indicator Stop Carbon Steel - plated



16 Tee Head Ductile Iron

17 Handle Tube Carbon Steel - galvanised





31 Spacer Stainless Steel






ValveSize

A B Ø E F G H

Class 150 300 150300 150 300 150 300 150 300 150 300

Type 5152 5153 5306 5152 5153

150 mm 267 – 403 160 – 269 111 111 27 35.5 210 231 546 762

6 in. 10.5 – 15.9 6.3 – 10.6 4.37 4.37 1.1 1.4 8.3 9.1 21.5 30

200 mm 292 457 – 165 330 – 152 – 35.5 – 265 – 762 –

8 in. 11.5 18 – 6.5 13 – 6 – 1.4 – 10.4 – 30 –

ValveSize

J K L M N S Weight

Class150 300 150 300 150 300 150 300 150 300 150 300

150 300

Type 5152 5153 5306

150 mm 256 290 152 160 1/2-13 5/8-11 102 102 82.5 102 21.4 30.5 61.5 kg – 94 kg

6 in. 10.1 11.4 6 6.3 UNC UNC 4 4 3.25 4 0.84 1.2 135 lb – 207 lb

200 mm 323 – 194 – 5/8-11 – 102 – 102 – 30.5 – 104 kg 116 kg –

8 in. 12.7 – 7.6 – UNC – 4 – 4 – 1.2 – 230 lb 255 lb –

th’d 4 holesNote: 6" Valve is Model A (Two-piece). For Unit Body design see page 3.

SEAT SUPPORTED BALL VALVESDN 150 - 200 (6" - 8") TYPE 5152, DN 200 (8") TYPE 5153 AND DN 150 (6") TYPE 5306


®


- 5 -

ValveSize

Weight

Class 150 300

Type 5152 5153 5306 5307

200 kg – – 158 175

8 Ib – – 348 385

250 kg 149 195 265 312

10 lb 328 429 583 686

ValveSize

A B

Class 150 300 150 300

Type 5152 5153 5306 5307 5152 5153 5306 5307

200 mm – – 419 502 – – 259 342

8 in. – – 16.5 19.75 – – 10.2 13.5

250 mm 330 533 457 568 166 369 271 382

10 in. 13 21 18 22.38 6.5 14.5 10.7 15

122132

2930

8

50

33

4

70 72

252322

51

36

1

105

2

11

65

3

3114

18

16

13

17

1550

Class 150 300

Type 5152 5153 5306 5307

DN 250 200-250

in 10 8-10

Seat supported ball

Note 1: O.D. of ball in closed position projects beyond flanges on: 10" Class 150

Note 2: Seat ratings are not to BS 5351. For Kitemark version use trunnion supported option.

* Items marked thus are also included in standard service kit.Note: Indicator stop can be padlocked to bonnet pad in full open or closed positions.

Item No

Part NameBody Material






5* Seat Ring PTFE (T), Filled PTFE (M)


8* Thrust Seal Filled PTFE

10 Stud-Body Cap ASTM A 193 Grade B7: Grade B8: B8C or B8T Class 2 or Grade B7M or A453 Grade 660

11 Nut-Body Cap ASTM A 194 Grade B2H or 2HB: Grade 8A; 8CA or 8TA or Grade 2HM or A453 Grade 660

12 Indicator Stop Carbon Steel - plated

13 Socket Head Set Screw Carbon Steel

14 Stop Screw As item 10


16 Tee head Carbon Steel

17 Handle Tube Carbon Steel - galvanised




23 Drive Screw Stainless Steel

25* Stem Retainer Seal Graphite

29 Cap Screw As item 10

30 Stem Retainer Carbon Steel Stainless Steel

31 Spacer Carbon Steel Stainless Steel


33 Key Carbon Steel

36 Label: Non Trunnion Stainless Steel


51 Fool-proof Pin Stainless Steel




ValveSize

Ø E F G Ø I K L M N S

Class 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300

200 mm 152 – 35 – 272 – – – 184 – 1/2-13 – 203 – 82.5 – 38.5

8 in. 6 – 1.4 – 10.7 – – – 7.25 – UNC – 8 – 3.25 – 1.5

250 mm 203 35 92 304 368 – 60.25 216 223 1/2-13 3/4-10 203 254 82.5 38.5 –

10 in. 8 1.4 3.6 12 14.5 – 2.4 8.5 8.8 UNC UNC 8 10 3.25 1.5 –

H

ØE

F

KG

J

A

B

N

MS

Note: Wrench operation is recommended for 10 bar ∆p max.

ØL th’d 4 holes

ØL th’d 4 holes

Keyed stem on 10"Class 300

N

M ØI

SEAT SUPPORTED BALL VALVESDN 250 (10") TYPE 5152 ANDTYPE 5153, DN200 - 250 (8" - 10") TYPE 5306 AND 5307


- 6 -

EXPLODED VIEW

Item No. Part NameBody material






5* Seat Ring PTFE (T) or filled PTFE (M)


8* Thrust Seal Filled PTFE

10 Stud-Body Cap (16" 5152-Skt Hd Cap Screw) ASTM A 193 Grade B7: Grade B8; B8C or B8T Class 2 or Grade B7M or A453 Grade 660

11 Nut-Body Cap (except 16" 5152) ASTM A 194 Grade B2H or 2HB; Grade 8A; 8CA or 8TA or Grade 2HM or A453 Grade 660





25* Stem Retainer Seal Graphite

26 Trunnion Plate ASTM A216 WCB (0.25% C Max.) ASTM A351 CF8M

27 Trunnion Bearing PTFE coated 316

28 Bearing Spacer Filled PTFE

29 Cap Screw As Item 10

30 Stem Retainer Carbon Steel Stainless Steel

32* Gland Packing High Density Graphite

33 Key Carbon Steel

35 Trunnion Ring Carbon Steel Stainless Steel

36 Label: Trunnion Ball Stainless Steel




PARTS LIST

2

15

50

21

3229

30

8

4

50

33

70 722523222336

2635

27

28

3

5

110

5282726

11

6

Class 150 300

Type 5152 5153 5306 5307

DN 250-400 200-400

in. 10"-16" 8"-16"

Trunnion supported ball

Note 1. O.D. of ball in closed position projects beyond flanges on:10"-12" Class 150 12" Class 300

Note 2. Bolt holes in flange on body cap end of 10", 16" type 5152 are tapped (see below).

TRUNNION SUPPORTED BALL VALVESDN 250 - 400 (10" - 16") TYPE 5152 AND TYPE 5153, DN 200 - 400 (8" - 16") TYPE 5306 AND 5307


®


- 7 -

1"-8 x 1-5/16" dp. in flange on body cap end of 16" type 5152 valve. 7/8 - 12 x 1 - 5/16" dp. in flange on body cap end of 10" type 5152 valve.When installing in pipeline, 4-1/8" studs recommended on body cap end.

ValveSize

Ø E F G Ø I K L M N S

Class 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300

200 mm 152 – 35 – 272 – – – 184 – 1/2-13 – 203 – 82.5 – 38.5

8 in. 6 – 1.4 – 10.7 – – – 7.25 – UNC – 8 – 3.25 – 1.5

250 mm 203 35 92 304 368 – 60.25 216 223 1/2-13 3/4-10 203 254 82.5 38.5 –

10 in. 8 1.4 3.6 12 14.5 – 2.4 8.5 88 UNC UNC 8 10 3.25 1.5 –

300 mm 254 35 115 348 450 – 76 260 283 1/2-13 3/4-10 203 28.25 82.5 134.7 38.5 –

12 in. 10 1.4 4.5 13.7 17.7 – 3 10.24 11.1 UNC UNC 8 11.1 3.25 5.3 1.5 –

400 mm 305 115 101 472 488 76 88.7 305 321 3/4-10 282.5 330 134.7 177.8 – –

16 in. 12 4.5 4 18.6 19.2 3 3.5 12 12.6 UNC 11.1 13 5.3 7 – –

Valve Size

A B

Class 150 300 150 300

Type 5152 5153 5306 5307 5152 5153 5306 5307

200 mm – – 419 502 – – 259 342

8 in. – – 16.5 19.75 – – 10.2 13.5

250 mm 330 533 457 568 166 369 271 382

10 in. 13 21 18 22.38 6.5 14.5 10.7 15

300 mm 356 610 502 648 181 435 317 463

12 in. 14 24 19.75 25.5 7.1 17.1 12.5 18.2

400 mm 406 762 838 610 203 553 593 365

16 in. 16 30 33 24 8 22 23.3 14.4

Valve Size

Weight

Class 150 300

Type 5152 5153 5306 5307

200 kg – – 158 175

8 lb – – 348 385

250 kg 149 195 265 312

10 lb 328 429 583 686

300 kg 287 397 440 505

12 lb 631 873 968 1111

400 kg 553 650 860 770

16 lb 1217 1430 1892 1694

F

G

K

ØE

A

B

N

ØIM

N

SM

Keyed stem on10" Class 30012" Class 30016" Class 150 & 300

ØL th’d 4 holes

ØL th’d 4 holes

DIMENSIONS


- 8 -

STANDARDS OF COMPLIANCE

Design Fire Test Pressure Test Q.A.

BS 5351 BS 6755 Pt. 2 BS 6755 Pt. 1 BS EN ISO 9001

BS 5159 API 607

ANSI B16.34

Options

BS 5146 BS 5146 DIN 50049

API RP6F API 598

ISO 5208

DIN 3230

K

v

= Flow of water at 15°C in m

3

/hr at a pressure drop of 1bar

C

v

= Flow of water at 18°C in U.S.G.P.M. at a pressure drop of 0.07 bar (1 p.s.i.)

Equivalent pipe lengths based on clean commercial schedule40 steel pipe.

Note: Full bore valves also available, see bulletin 1 6 20for series 6000.

Valve SizeC

v

K

v

Equivalent length of Pipe

in. DN feet metres

1/2 15 9 7.7 0.5 0.15

3/4 20 10 8.5 10.5 3.2

1Mod B 25 22 19.0 8.0 2.4

1Mod C 25 45 39 2.0 0.6

1 1/2 40 125 107 2.6 0.8

2 50 165 141 5.4 1.7

3 80 350 300 9.7 3.0

4 100 550 471 10.4 3.2

Mod A6

Mod B150

1010 863 38 11.6

765 654 70 21.3

8 200 1890 1615 51 15.5

10 250 3900 3333 40 12.2

12 300 6700 5726 31 9.5

14 350 5100 4360 68 20.8

16 400 8100 6923 47 14.3

FLOW DATA

Note

The information provided in this bulletin is the result of exten-sive testing and is given in good faith, it does not, however,constitute a guarantee and is subject to change withoutnotice.All dimensions and weights should be treated as approxi-mate.

Materials of construction

Austenitic stainless steel and carbon steel are standard.Options include Alloy 20, Aluminium Bronze, Duplex, Hastel-loy C

®

, LCC, and Monel

®

. 17-4PH (stem only) and specialplatings on trims and bodies are available on application.NB: Options may not be available in all sizes and can besubject to minimum order quantities

Seat rings

Standard material is virgin PTFE (T). Options are, filled PTFE(M), Fluorinated Ethylene Polymer (F) or PFA (B), Ultra-HighMolecular Weight Polyethylene (U).

Standard finish

Carbon steel valves: painted or phosphated.Stainless steel valves: natural.Alternative paint specifications are also available.

Special service preparations

ChlorineCryogenicDouble block and bleedHigh vacuumHydrogen peroxideMarine environmentNACE MR-01-75 REV. 91Oxygen

Operation

Wrench, gear unit or power actuators.

Accessories

Extended stems and glandsJacketingLimit switchesLocking and interlocking devicesSpring-return handles (with fusible link option).

TECHNICAL SPECIFICATION


®


- 9 -

Seat ratings, indicated by solid lines in the graphs, are basedon differential pressure with the valve ball in the fully closedposition and refer to seats only. The dotted lines indicatemaximum working pressure for carbon steel valve bodies; formaximum working pressures of other materials refer to ANSIB 16.5 or BS 1560 part 2.

Low temperature service

Valves with PTFE(T) and filled PTFE(M) seats can be used inservice down to -70°C provided the valve body material issuitable for such a temperature and in the case of two-piecevalves, option 2 body fasteners are fitted. However, depend-ing on service some modification may be advisable for subzero temperatures, in such cases please consult Neles Con-trols. Refer to bulletin 1 CR 20 for low temperature and cryo-genic valves with extended bonnets.

DN 15-80 (1/2"-3") DN 100-150 (4" & 6")

VALVE SEAT RATINGS

Steam service(on-off application)

Valves with filled PTFE(M) seats and stainless steel trim arepreferred for steam service.Maximum seat ratings are:

17 bar for DN 15-150 (1/2"-6")10 bar for DN 200-400 (8"-16")

PTFE(T) seats can be used in dry steam service up to a max-imum of 10 bar.

Note

These ratings are a guide for general service. Please consultNeles Controls for specific recommendations.

DN 15-50 (1/2"-2")

DN 80-150 (3"-6")DN 200-250 (8"-10")

seat supportedDN 200-400 (8"-16") trunnion supported

Temperature °C

50

45

40

35

30

25

20

15

10

5

0-30 0 50 100 150 200 250

T M

T = PTFE

M = filled PTFE

Diff

eren

tial p

ress

ure

(bar

)

CLASS 300

CLASS 150

Temperature °C

Diff

eren

tial p

ress

ure

(bar

)

50

45

40

35

30

25

20

15

10

5

0-30 0 50 100 150 200 250

T M

T = PTFE

M = filled PTFE

CLASS 300

CLASS 150

Temperature °C

Diff

eren

tial p

ress

ure

(bar

)

50

45

40

35

30

25

20

15

10

5

0-30 0 50 100 150 200 250

U B

B = PFA

U = UHMWpolyethylene

CLASS 300

CLASS 150

Diff

eren

tial p

ress

ure

(bar

)

Temperature °C

50

45

40

35

30

25

20

15

10

5

0-30 0 50 100 150 200 250

U B

B = PFA

U = UHMWpolyethylene

CLASS 300

CLASS 150

Diff

eren

tial p

ress

ure

(bar

)

Temperature °C

50

45

40

35

30

25

20

15

10

5

0-30 0 50 100 150 200 250

T = PTFE

M = Filled PTFE

B = PFA

F = FEP

For full class 300 rating use trunnion supported.

M (10")

M & B (8")F (10")

T (8")

T (10")

CLASS 300

CLASS 150

Diff

eren

tial p

ress

ure

(bar

)

Temperature °C

50

45

40

35

30

25

20

15

10

5

0-30 0 50 100 150 200 250

T M

T = PTFE

M = filled PTFE

CLASS 300

CLASS 150


- 10 -

BAR 2 4BAR2 4 6 8 10 20 40 601 6 8 10

40 6 8 102

P SI20 4 6 8 10 2 0 0 4 6 1032

P S I G

2" (M)

1-1/2" (M)2" (T)

1" Mod B (T & M)1/2"-3/4" (T & M)

104

8

6

4

2

104

8

6

4

2

103

8

6

4

2

103

8

6

4

2

210

8

6

4

2

102

8

6

4

2

10

B1J 32

B1J 25

B1J 20

B1J 16

B1J 12

B1J 10

B1J 8SP52SR60

B1JA 8

SP52SR60

SP26SR60

SP26SR60

SP13SR60

SP6SR60

SP13SR60

SP6SR60

3" (T)

3" (M)

4" (M)

SP25

B1C

9B1

C 1

1B1

C 1

3B1

C 2

5B1

C 3

2B1

C 4

0

MF 138/102

MB 127/94

MY 135/100

MV 100/74

MZ 36/26

B1C

6B1

C 2

0B1

C 1

7

B1JA 10

B1JA 12

B1JA 16

B1JA 20

B1JA 25

B1JA 32

SP50

SP10

0SP

200

8" (T)8" (M)

6" (T)

6" (M)

10" (T)10" (M)

4" (T)

1-1/2" (T)

101" Mod C (T)1" Mod C (M)

5000 SERIES BALL VALVESSEAT SUPPORTED BALL WITH SERIES B, SP OR MASTERGEAR ACTUATORS

= Output torque of actuator B1J/SP-SR and operator Mastergear.

The torque given for actuators B1J/SP-SR is minimum spring output (typicallyend of stroke). To achieve equal minimum output torque with air stroke a mini-mum supply pressure ps min. is needed.

The torque values are based on clean water service. For dry, cold (sub-zero),or difficult service multiply these figures max by 1.5.

For very difficult duty, dirty/abrasive/low temperature (below -30°C) or if polym-erisation could occur – consult Neles Controls for advice.

= Output torque of actuator B1C/SP.

= M seat

= T seat

OPENING TORQUE

Lb ft Nm

SPRING RETURNACTUATOR

OUTPUT TORQUE

SUPPLY PRESSUREPS ≥ 5 BAR


SPRINGTO OPEN

SPRINGTO CLOSE

PRESSURE DIFFERECEN ACROSS THE VALVE

DOUBLE ACTINGACTUATOR

OUTPUT TORQUESUPPLY PRESSURE PS

MANUALOPERATOR

OUTPUTTORQUE

PRIMARYTORQUE

NM/Lb ft

EXAMPLE: sizing of B1J pneumatic actuatorAssume:

Valve size: 8"Seats: MPressure differential accross valve: 20 barSupply pressure: 4 bar

ThenTorque need to operate valve: 600 NmActuator selection: B1J16

S O F T S E A T E D D O U B L E S E A L ® R E D U C E D B O R E B A L L V A L V E S T O A N S I B 1 6 . 3 4 & B S 5 3 5 1 , S E R I E S 5 0 0 0

- 11 -

BAR 2 4BAR2 4 6 8 10 20 40 601 6 8 10

40 6 8 10 2P SI20 4 6 8 10 2 0 0 4 6 1032

P S I G

104

8

6

4

2

104

8

6

4

2

103

8

6

4

2

103

8

6

4

2

210

8

6

4

2

102

8

6

4

2

10

B1J 32

B1J 25

B1J 20

B1J 16

B1J 12

B1J 10

B1J 8SP52SR60

B1JA 8

SP52SR60

SP26SR60

SP26SR60

SP13SR60

SP6SR60

SP13SR60

SP6SR60

SP25

B1C

9B1

C 1

1B1

C 1

3B1

C 2

5B1

C 3

2B1

C 4

0

MF 138/102

MB 127/94

MY 135/100

MV 100/74

MZ 36/26B1

C 6

B1C

20

B1C

17

B1JA 10

B1JA 12

B1JA 16

B1JA 20

B1JA 25

B1JA 32

SP50

SP10

0SP

200

16" (M)16" (T)12"-14" (M)

18" (T)

10" (T)10" (M) & 12"-14" (T)

20" (T & M)

8" (M)8" (T)

10

5000 SERIES BALL VALVESTRUNNION MOUNTED BALL WITH SERIES B, SP OR MASTERGEAR ACTUATORS

= Output torque of actuator B1J/SP-SR and operator Mastergear.

The torque given for actuators B1J/SP-SR is minimum spring output (typicallyend of stroke). To achieve equal minimum output torque with air stroke a mini-mum supply pressure ps min. is needed.

The torque values are based on clean water service. For dry, cold (sub-zero),or difficult service multiply these figures max by 1.5.

For very difficult duty, dirty/abrasive/low temperature (below -30°C) or if polym-erisation could occur – consult Neles Controls for advice.

= Output torque of actuator B1C/SP.

= M seat

= T seat

OPENING TORQUE

Lb ft Nm

SPRING RETURNACTUATOR

OUTPUT TORQUE



SPRINGTO OPEN

SPRINGTO CLOSE

PRESSURE DIFFERECEN ACROSS THE VALVE

DOUBLE ACTINGACTUATOR

OUTPUT TORQUESUPPLY PRESSURE PS

MANUALOPERATOR

OUTPUTTORQUE

PRIMARYTORQUE

NM/Lb ft

EXAMPLE: sizing of manual operatorAssume:

Valve size: 8"Seats: MPressure differential accross valve: 50 bar

ThenTorque needed to operate valve: 800 NmManual operator selection: MV

INTERNATIONAL MANUFACTURING AND SALES LOCATIONS

UNITED STATES: Shrewsbury, Massachusetts. MEXICO: Chihuahua. BRAZIL: São José dos Campos. FINLAND: Helsinki. FRANCE: Wittenheim. PEOPLE’S REPUBLIC of CHINA: Shanghai.

Our products are available through Neles Controls sales offices in Australia, Austria, Belgium, Canada, Chile, Denmark, England,Germany, Indonesia, Italy, Japan, The Netherlands, Norway, Portugal, Russia, Saudi Arabia, Singapore, South Africa, South Korea,

Spain, Sweden, Switzerland, Thailand, United Arab Emirates, Venezuela, as well as through a world-wide network of representatives.

Neles Controls Oy P.O. Box 110, 00881 Helsinki, Finland Tel. int. +358 204 80 150 Fax int. +358 204 80 151Neles Controls Inc. P.O. Box 8004, Shrewsbury, MA 01545, USA Tel. int. +1 508 852 3567 Fax int. +1 508 852 8762

Neles Controls PTE. LTD 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore Tel. int. +65 735 5200 Fax int. +65 735 2955NELES CONTROLS GROUP • A MEMBER OF RAUMA CORPORATION

www.nelescontrols.com

Subject to change without prior notice.


Monel is a registered trademark of INCO.Hastelloy is a registered trademark of Haynes International.

1. PORT

5 Reduced bore

2. & 3. FLANGE RATING

Class

15 150

30 300

PN

10 10

16 16

25 25

40 40

BS 10 Table

1D D

1E E

1F F

3H H

4. DESIGN AND FACE TO FACE

Face-to-Face ANSI B16.10:92 & BS2080

TABLE 1

2 Short

3 Long

TABLE 2

6 Short A&B (1/2”-12”) – Long A (14” & 16”)

7 Long A (8”, 10”, 12”) – Short A&B (14” & 16”)

5. OPERATION

S Bare Stem (for mounting actuators, extensions, gear units etc.)

W Wrench or Handle

6. & 7. SPECIAL SERVICES

C Chlorine

N NACE*

O Oxygen

V High Vacuum* Use 17-4 Ph stem for 1" Mod B valves, 316 SS for other sizes.

8. TYPE*

3 Fire-tested Seat Supported Ball

7 Fire-tested Trunnion Supported Ball* Where the figure number on the identification plate indicates LXXX (e.g. 5152-L017-3600TF), refer to Neles Controls

9. FLANGE FACING

1 Raised Face.

2 Flat Face.

10 & 11 BODY MATERIAL

22 Carbon Steel ASTM A216-WCB (0.25% C Max.) & ASTM A105N

28 Low Carbon Steel ASTM A352-LCC

36 Stainless Steel ASTM A351 -CF8M (Type 316) & ASTM A812 F316

12 & 13 TRIM MATERIAL (BALL & STEM)

00 Same as body

35 Alloy 20

36 316 Stainless Steel

71 Monel®

73 Hastelloy® C

HB 316 Ball and 17-4 PH stem

HG 316 Ball and Alloy 20 stem

14 & 15. SEAL MATERIALS

Body Style Seat Gland

PackingBody Seal

Insert Gasket

TF Unit only

T G T CGF

MF M G T CGF

TS Split only

T G G –

MS M G G –

TT † Unit and split

T T T CGF*

MT † M T T CGF*

†*T M G

CGF

This version not fire tested Unit body valves only= Virgin PTFE= Filled PTFE= Graphite (Body Seal - 316L Stainless steel/Graphite)= Compressed Glass Fibre

For other options contact Neles Controls.

16. BODY FASTENERS (2-PIECE VALVES)

Stud Nut

1 ASTM A193-B7 ASTM A194-2H or 2HB

2 ASTM A193-B8,B8C or B8T Class 2

ASTM A194-8A or -8CA or -8TA

5 ASTM A193-B7M ASTM A194-2HM

Consult factory for additional options.

17 & 18 WORD MODIFIER

UQSurface finish Ra 3.2 … 6.3 µm.(Standard for all Raised Face ANSI Flanges)

F3 Surface finish Ra 6.3 … 12.5 µm.(Serrated)

Other figures refer to special build valves – consult Neles Controls.

HOW TO ORDER

We recommend that Neles Controls ball valves are specified by description, including size, class or PN rating, ball type, flangedrilling and facing details, body, trim and seat materials, together with all relevant service conditions including method ofoperation.Specific valve identification is provided in the form of a type code which can easily be checked against the table below.Please note: Correct code combination varies according to material, rating, and size. Not all combinations areavailable or standard.EXAMPLE

A DN 200 reduced port ball valve to BS 5351 flanged ANSI 300 raised face, with a carbon steel body, stainless steel trim,trunnion supported ball, PTFE seats, stainless steel/graphite seals, Gr. B7 body studs and handle operation is written: DN 2005306W-71-2236TS-1-UQ.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

5 3 0 6 W – 7 1 – 2 2 3 6 T S – 1 – U Q

SOFT SEATED DOUBLE SEAL Issue 1/99 REDUCED ...SIPM MESC 77/100. N ICI EDS.PIP.62.03A. Low cost of...

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Transcript of SOFT SEATED DOUBLE SEAL Issue 1/99 REDUCED ...SIPM MESC 77/100. N ICI EDS.PIP.62.03A. Low cost of...