Smithy PPT

OPEN DIE FORGINGS & CUSTOMIZED SPECIALITY STEELS

FOR CRITICAL APPLICATIONS

ADVANTAGE – Integration

Faster On Time Deliveries

Competitive & Stable Prices

Zero Quality Issues

Single Location Integrated Melting, Forging,Heat Treatment & Machining

Operations

=

According to a recent

survey done by the

Forging Magazine of

USA*, major problems

identified by Leading

Forgemasters are related

to raw materials

ADVANTAGE – Raw Materials

*Source: http://forgingmagazine.com/feature/2013-business-outlook?page=4

http://forgingmagazine.com/feature/2013-business-outlook?page=4





Snapshot - Smithy

• Plants

• Product Verticals

• Gross Investment

• Sales (F.Y. 2012-13)

• Covered Space

• Open Space

• Employees

• Kolkata International Airport

• All weather maritime port

• Countries Exported to

• Fortune 500 Customers

Two

Three

US$ 40 Mn+

US$ 55 Mn+

Above 275,000 Sq. ft. and expanding

Above a Million Sq. ft.

200+

15 miles

18 miles

14

Many

Corporate Structure

Forging and Engineering Products Integrated Melting, Forging, Heat Treatment, Rough & Precision

Machining

Stocking and DomesticDistributions

SMITHY

Pronunciation: /’smɪði

noun (plural smithies)

Denotes our activities: a blacksmith’s workshop; a forge

Origin: Middle English, from Old Norse smithja

Production Process

Scrap Selection / Blending100% Radio-Active control

Electric Arc Furnace with EccentricBottom Tapping for Cleaner Steel

Ladle Refining forPrecise controls

Bottom Poured Ingots with Ingot Casting Carfor Ultra Clean Steel

Vacuum Degassing –Under 1 torr

Process & Technology

Forging / Rolling

Heat Treatment Rough & FinishMachining

Quality AssuranceMetallurgical, Chemical,Mechanical & NDT Tests

Certifications Despatch

• Electric Arc Melting

– 25T / 12MVA, Hydraulically controlled EAF with“Eccentric Bottom Tapping”

• Secondary Refining

– 25T / 6MVA, LRF

• Vacuum Degassing

– PLC Controlled automated VD system with SiemensPLC: S-7-300 with Scada software

• Teeming Facilities

– 100% Bottom Pouring of Ingots using Ingot Casting Car

• Ingots from 0.5T/pc (1100 lbs) to 24T/pc (53000 lbs)

• Profiles – Round, Polygonal and Square

Production FacilitiesCaptive Steel Mill

Production FacilitiesForge Shop

• Customized Open Die Forgings up to 8T/pc (17500 lbs)

• Shafts & Bars up to 600 mm Ø (24”)

PLC Controlled furnaces – calibrated as per API-6A and BS 28M specifications

• Oil and Water quenching facilities

• Rapid Quenching with 15T/hr (33000 lbs/hr) capability

• 7000 mm (275”) long jobs

• Optimum Temperature control within ±10°C

• Heat Treatment up to 15T/pc. (33000 lbs) x 7000mm (275”) long x up to 50T (110000 lbs) batch capacity

• Q&T up to 15T/pc. (33000 lbs) x 6000mm (235”) long x 30T (66000 lbs) batch capacity

Production FacilitiesHeat Treatment Shop

Production FacilitiesMachine Shop

• Over 100 Machine Tools

• Precision machined mechanical components, spares and assemblies

• Shafts up to 600mm (24”) Ø x 6000mm (315”) long x 8T max. (18000 lbs)

• Discs & Rings up to 1550mm (60”) Ø x 450mm (18”) Thk x 3.5T max (7800 lbs)

• Up to 1350mm (55”) Round / Square with Band Saws from 300mm (12”) to 1350mm (55”)

• Conventional and CNC Turning Machines

• Horizontal CNC Lathe with milling• Heavy duty Long-Bed Lathes• Vertical Turret Lathe• Plano Miller• Horizontal Borer• Vertical Borer

• CNC Vertical Turnmill Center• Milling Machine• Planning Machine• Radial Drill Machine• Hobbing Machine• Broaching Machine• Cylindrical Grinding Machine• Etc.

Metallurgy & QA

Description Make

Optical Emission Spectrometer Thermo Fisher Scientific, Switzerland

Gas Analyzer (H2,O2,N2) LECO, USA

C & S Analyzer LECO, USA

Mobile Spectrometer Oxford Instrument, Finland

Metallurgical Optical Microscope Olympus, Japan

Universal Testing Machine FIE

Jominy Hardenability Test Metatech, India

Impact Testing Machine FTM, India

Ultrasonic Flaw Detector KrautKramer, Germany

Hardness Measuring Instrument KrautKramer, Germany

Yoke Type Magnetic Particle Testing Equipment NDTA, India

Prod Type Magnetic Particle Testing Equipment NDTA, India

Micro-RSurvey Meter for Detection of Radio-Active Contamination

Nucleonix Systems, India

Wet Analyzing Laboratory Various

BEST IN CLASS EQUIPMENTS FROM WORLD’S BEST SOURCES

Accreditations

and many more…

EMS

EMS OHSAS

STEEL FORGINGS FOR MARINE

APPLICATIONS

WORKS APPROVAL

WELL KNOWN FORGE

(APPROVED FOR BOILERS &

PRESSURE VESSELS)

WELL KNOWN STEEL MAKER(APPROVED FOR BOILERS &PRESSURE VESSELS)

QMS

Central Boiler Board,

Govt. of India

ArcVac ForgeCast Ltd.

Vikrant Forge Ltd.

ArcVac ForgeCast Ltd. & Vikrant Forge Ltd.

• Defense & Aerospace

• Heavy Engineering

• Material Handling

• Mechanical Power Transmission

(Gears and Gear Boxes)

• Mining Sector

• Oil and Gas Sector

• Ports and Yards

• Power Sector

• Ship Building

• Steel Plants

• Windmills

Industries Served

Global Clientele

Approvals & AccreditationsDomestic & International

Reach Us

City Office:

12-C, Lord Sinha Road,

2nd Floor, Post Box. No.

9210, Kolkata – 700 071,

West Bengal, IndiaPh: +91 33 2282 7381Fax: +91 33 2282 7249

Plant:

Smithy Industrial Park,

N.H.-2, Panchghara,

Hooghly – 712 306,

West Bengal, IndiaPh: +91 33 2659 8000Fax: +91 33 2659 8002

[email protected] | www.arcvacsteel.com

mailto:[email protected]

http://www.arcvacsteel.com/

Smithy PPT

Business

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