SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining...

6
본사 및 공장 VERTICAL TURNING CENTER PL 800V/800VM ( RH, LH ) Item Specification 0i-TD Controlled axis Max. feed axes 4 AXIS Feed axes X/Z/(Cs) Max. simultaneosly controlled axis 4 Least command increment 0.001mm / 0.0001" Operation functions Pulse handle feed X1, X10, X100 Feedrate per minute G98 Feedrate per revolution G99 Interpolation functions Linear interpolation G01 Circular interpolation G02, G03 Dwell G04 Polar cordinate interpolation G12.1, G13.1 Cylindrical interpolation G70.1 Variable lead thread cutting G34 Continuous threading Reference position return G28 Reference position return check G27 Feed function Rapid traverse rate override F0, 25%, 50%, 100% Feedrate override 0~150% Spindle function Spindle orientation Rigid tapping Tool functions Tool number command T4-Digt / T2-Digt Tool nose radius compensation G40 ~ G42 Tool offset pairs Tool geometry/wear offset GEOMETRY & WEAR DATA Tool life management Tool path graphic display Automatic tool offset G36, G37 Direct input of tool offset value measured B Program input Absolute/incremental programming Multiple repetitive cycle G70 ~ G76 Canned cycles G90, G92, G94 Inch/metric conversion G20 / G21 Program restart Retraction for rigid tapping Max. programmable dimension ±99999.999mm/±9999.9999" M function M3 digit Custom macro Canned cycle for drilling Direct drawing dimension programming Programmable data input G10 Optional block skip Workpiece coordinate system G52 ~ G59 Number of registerable programs Setting and display Alarm & Operator history display ALARM & OPERATION DISPLAY Run hour and parts count display RUNNING TIME & PART NO. DISPLAY 0~150% Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY Self-diagnosis function Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM Display screen 10.4" color Data input/output Memory card input/output USB memory input/output Editing operation Part program storage size 512Kbyte(1280m) Manual guide i Manual Guide i Option NC Specifications / FANUC Series SMEC 2016.04-NO.1 Design and specifications subject to change without notice. www.esmec.com SMEC Co., Ltd. 157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea Tel +82 55 340 4800 Fax +82 55 340 4740 http://www.esmec.com

Transcript of SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining...

Page 1: SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining Tools PL 800V/800VM 6 7 Reliable Lubrication Dispenser Lubrication pump adopted LUBE

본사 및 공장

VERTICAL TURNING CENTER

PL 800V/800VM (RH, LH)

Item Specification 0i-TD

Controlled axis

Max. feed axes 4 AXIS

Feed axes X/Z/(Cs)

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar cordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt ◯

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs ◯

Setting and

display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY 0~150%

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i Option

NC Specifications / FANUC Series

Ⓒ SMEC 2016.04-NO.1❖ Design and specifications subject to change without notice.

www.esmec.com

SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com

Page 2: SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining Tools PL 800V/800VM 6 7 Reliable Lubrication Dispenser Lubrication pump adopted LUBE

Smart One, Global One

SMEC

Mac

hini

ng T

ools

PL 8

00

V/8

00

VM

2 3

High Accuracy, High Rigidity Spindle

PL 800VPL 800VM

Main Spindle Structure

High torque main spindle motor is supported

by strong Double Cylindrial Roller bearings and

Angular Thrust bearings which allow heavy duty

cutting and minimize accelleration/decelleration

times.

Spindle Power & Torque Diagram

2 Step Gear Box (Opt.)

Spindle nose(ASA) : A2-11Spindle bearing diameter(front) : Ø160mm

A2-11, 15"~24" chuck available

Main spindle with 2 step Gear boxMain spindle (Std.)

SPINDLE SPEED[rpm]

PO

WE

R [

kW]

302

3

45

10

20

30

405060

50 100 300

247 516 17211291

500 1000 2000

(25kW)30kW(30min)

22kW(Cont.)

(18.3kW)

Torq

ue=1

,158

N.m

Torq

ue=8

50 N

.m

SPINDLE SPEED[rpm]

PO

WE

R [

kW

]

Torque=525 N.m

Torque=426 N.m

Torque=636 N.m

Torque=525 N.m

Torque=426 N.m

Torque=636 N.m

Torque=2627 N.m

Torque=2130 N.m

Torque=3180 N.m

Torque=2627 N.m

Torque=2130 N.m

Torque=3180 N.m

37kW(30min, S3 40%)(37kW)

(23kW)

(19kW)

(30kW)30kW(Cont.)

37kW(30min, S3 40%)

37kW(S3 25%) 37kW(S3 25%)

30kW(Cont.)

605040

30

20

10

5

4

3

220001000500300100

111 135 410 556 673111 135 410 556 673

5030

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

- High speed, precision and high rigidity spindle

- Stable machine structure

- Significantly reduced non-cutting time and high productivity

Strongest in class with superb structural designSimultaneous heavy duty and precision turning

Page 3: SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining Tools PL 800V/800VM 6 7 Reliable Lubrication Dispenser Lubrication pump adopted LUBE

PL 800V/800VMVERTICAL TURNING CENTER

SMEC

Mac

hini

ng T

ools

PL 8

00

V/8

00

VM

4 5

PL 800V (Standard Turret) PL 800VM (Mill Turret)

High Speed, Heavy Duty Servo Turret

Driven by a reliable high torque servo motor, the 12-station heavy-duty turret indexes

nonstop, bi-directionally with a fast 0.3 second from station to station. Large diameter 3

pieces precision Curvic coupling with 8,115 kg-f of turret clamping force enables precision as

well as heavy-duty cutting.

PL 800VM is equipped with standard 12-station BMT 75 turret, capable of accepting rotary

tools at any station.

Indexing Time

0.3 secNumber of tool positions

12 stations

Milling Motor Torque Diagram

Highly Reliable and Rigid Structural Design

Ensure heavy duty and precise cutting with excellent

structural design

Rapid traverse(X/Z)

20/20 m/minSpindle speed

2,000 mmMax. machining length

800 mmMax. machining diameter

810 mm

SPINDLE SPEED[rpm]

PO

WE

R [

KW

]

TOR

QU

E [

N.m

]15

70

60

50

40

30

20

10

10

5

400030002000100015001200

47.8 N.m

35 N.m

59.7 N.m

7.5kW30min, S3 60%

S3 25%5.5kW

Contimuous

47.8 N.m

35 N.m

59.7 N.m

7.5kW30min, S3 60%

S3 25%5.5kW

Contimuous

CLAMP FORCE[HYD. CLAMPING]

[SPRING CLAMPING]kgf

8,063(TOTAL)[8,011(50kgf/㎠)]

[52]

An innovative high precision, heavy duty CNC Lathe, integrated with all of SMEC's advanced technology - PL 800V/800VM

Page 4: SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining Tools PL 800V/800VM 6 7 Reliable Lubrication Dispenser Lubrication pump adopted LUBE

SMEC

Mac

hini

ng T

ools

PL 8

00

V/8

00

VM

6 7

Reliable Lubrication Dispenser

Lubrication pump adopted LUBE which

is one of the most reliable brand and

offers exact amount of oil on each face.

·Capacity : 3 Liter·Pressure : 1.5 Mpa

Easy Chip Removal and High

Volume Coolant System.

Large volume of flushing coolant allows

minimal chip build-up, and slanted

splash guard design effectively removes

the chip out from the machine.

PL 800V/800VMVERTICAL TURNING CENTER

Pre-tensioned and Double

Anchored Ballscrews

All axes ballscrews are pre-tensioned, heat

treated, and fixed by double anchors on both

ends, providing ultimate rigidity and minimal

thermal growth.

Swivel Operation Panel

Swivel operation panel of 10.4 inch color

TFT LCD monitor can turn to 90 degree,

providing operators with easy access to the

control panel while working on the machine.

90deg

Motor

0.9 kWDischarge Capacity

300 L/min

650mmColumn Span : The largest in its class

Three(3) adjustable Gibs on X and Z axis provide easier

maintenance as well as long term rigidity and accuracy

650

Main Body Construction

The main body of PL 800V/800VM is consisted of one piece

meehanite cast iron bed, wide column, anti-heat displacement

spindle and headstock, and integral Box way construction with

anti-friction mating way surfaces that ensure unsurpassed long

term rigidity and superior accuracy.

Page 5: SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining Tools PL 800V/800VM 6 7 Reliable Lubrication Dispenser Lubrication pump adopted LUBE

SMEC

Mac

hini

ng T

ools

PL 8

00

V/8

00

VM

8 9

Machine Dimensions

Smart One, Global OnePL 800V/800VMVERTICAL TURNING CENTER

13mm

High Precision

Processing Speed

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

Turning Performance (material:SM45C) PL800V

Spindle speed

357 rpmCutting speed

142 m/minDepth of cut

13 mm <Spindle Load 65%>Feedrate

0.3 mm/rev

Surface Roughness

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.020 inch>

Material AL150<Aluminum>Cutting speed 198 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : PL 800V

2.5㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.50㎛(actual result)

Tool Holders & SleevesUnit : mm

Unit : mm

□32×32 BITE TOOL

□32×32 BITE TOOL

DRILL

U-DRILL

ID BITE(Ø63)

ID BITE

DRILL

U-DRILL

ID BITE(Ø63)

ID BITE

61 1,070242

620

428

940

1,725

1,137.5 2,120 242

2,782

3,4994,282

2,112

600 500

500

331343

1,091

355

620

1,284

1,424

3,452

3,491

700

1,226

1,110

980 40.2

3,311

2,2202,052

1,2051,259

1,812

1,706

514

988

791

847

242 428

940

1,725

1,137.52,120242

620

2,782

3,4994,282

2,112

1,706

611,070

600500

500

331 343

1,091

355

620

1,284

1,424

3,452

3,491

700

1,226

1,110

98040.2

3,311

2,2202,052

1,205 1,259

1,812

514

988

791

847

Page 6: SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining Tools PL 800V/800VM 6 7 Reliable Lubrication Dispenser Lubrication pump adopted LUBE

Unit : inchWork Range

PL 800V/800VMVERTICAL TURNING CENTER

Unit : mm

Turret Head InterferenceUnit : mm

PL 800V

PL 800VM

430(X-AXIS TRAVEL)

250120

250800

40525

Ø370

Ø63 Ø

311

Ø810(MAX. MACHINING DIA.)

Ø450(18” C

HUCK)

112

120

90 98

167 112

Ø834(Max. Swing over bed)

Ø740

Ø320

Ø320

80

32 112

Ø925.7(Max. Swing over bed) Ø740

Ø63

Ø346.64

Ø314.17

Ø309.7

112

110

60

60

Ø315.3

Ø720

32 112

30

8082.66

100

Ø352.4

Ø26

Ø26

112

107

430(X-AXIS TRAVEL)

405 70 300

300800

25

Ø810(MAX. MACHINING DIA.)

Ø450(18” C

HUCK)

PL 800V

[ O.D Holder ][ Face Holder ]

[ OD Tool Holder &Face Tool Holder ]

[ Straight Milling Head ][ ID Tool Holder & Angular Milling Head ]

[ Boring Holder ]

800 ( Z-axis stroke )

800 ( Z-axis stroke )

160

769

140191

749

3

8 90 250775

77525

25 405

450

25 405

120 250430 (X-AXIS TRAVEL)

430 (X-AXIS TRAVEL) 775

Ø450(18” CHUCK) Ø450(18” CHUCK) Ø450(18” CHUCK)

25120

40 80250430 (X-AXIS TRAVEL)

427

61

130 191

749

741

61

130 191 61

130

980

119.5

148

980

800 ( Z-axis stroke )

980

148

132

119.5

119.5

148

Ø63

119.5

30082.7430 (X-AXIS STROKE)77537.7

392.337.7

980

148

240

800 (Z-AXIS STROKE)

13061

191

849

60

Ø26

119.5

30070430 (X-AXIS STROKE)

40

77525

405(O.D HOLDER)407(FACING HOLDER)

25(O.D HOLDER)23(FACING HOLDE)

980

148

107

800 (Z-AXIS STROKE)

13061

191

716

7332

300 68

32 8

744

173

119.5

30060430 (X-AXIS STROKE)77515

980

148

132.5

800 (Z-AXIS STROKE)

13061

191

741.5

47.5

Ø6350

165

Ø26

743.3

300 4760

162.7

415 (I.D HOLDER)(ANGULAR MILLING HEAD)

15 (I.D HOLDER)(ANGULAR MILLING HEAD)

PL 800VM

SMEC

Mac

hini

ng T

ools

PL 8

00

V/8

00

VM

10 11

Smart One, Global One

Major Specifications

- Hard jaw

- Chip conveyor & bucket

(side/rear) (Hinge/Scraper)

- Chip bucket

- Special Chuck

- Dual pressure chucking

- Auto-door

- Air gun

- Air blower

- Oil skimmer

- Chuck coolant

- Coolant gun

- Coolant chiller

- Coolant pressure switch

- Coolant level switch

- High pressure coolant

(7, 10, 15, 20bar-60Hz)

- Mist collector

- Transformer

- Tool presetter (Removable)

- Linear scale (X,Z)

- Work Counter

- CE Spec.

Standard Accessories Optional Accessories

- Coolant unit (4.5bar-60Hz)

- Shower coolant unit

(1.5bar-60Hz)

- Work light

- S/G & Rear coolant tank

- Tool & work box

- Hyd. Solid chuck (18”)

- Soft jaw (1 set)

- Leveling unit

- Chuck clamp foot switch

- Chuck pressure switch

- 3 Color patrol lamp

- 10.4” LCD monitor

- Auto lubrication pump

- Manual & Parts list

- Safety precaution name plate

- Door interlock

※Design and specifications subject to change without notice. ( ) : Option

DESCRIPTION PL 800V PL 800VM

CAPACITY

Swing over bed mm Ø890

Swing over saddle mm Ø740

Max. Turning diameter mm Ø450

Max. Turning length mm Ø810

Chuck size mm 800

MAINSPINDLE

Spindle speed mm 430

Spindle nose mm 800

Spindle bearing diameter (Front) m/min 20/20

Spindle drive - BOX GUIDE

TRAVEL

Cs spindle index angle rpm 2,000

X-axis travel ASA A2-11

Z-axis travel mm Ø104

Rapid traverse rate (X/Z) mm Ø160

Guide way type (X/Z) deg - 0.001

Max. number of tool - Belt [+Gear Box]

OD tool shank size N.m 1,158/850 [3,180/2,130]

TOOL POST

Boring bar diameter ea 12/SERVO Driven

Turret clamping force mm □ 32

Rotary tool size mm Ø63

Rotary tool spindle speed sec 0.3

Indexing time rpm - 4,000

MOTOR

Main spindle motor (Cont./Max.) kW 30/22 [37/30]

Servo motor (X/Z) kW 4/9

Rotary tool spindle motor(Cont./Max.) kW - 7.5/5.5

Toolpost rotation motor kW 1.8

Electric power supply kVA 53 (61)

Machine dimension (L×W×H) mm 2,050 × 2,782 × 3,452

Machine weight kg 11,000 11,200

CONTROLLER Fanuc Oi-TD