SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining...
Transcript of SMEC Co., Ltd. - csicncservices.comcsicncservices.com/CATALOGUES/PL800V_V.pdf · SMEC Machining...
본사 및 공장
VERTICAL TURNING CENTER
PL 800V/800VM (RH, LH)
Item Specification 0i-TD
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt ◯
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs ◯
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY 0~150%
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i Option
NC Specifications / FANUC Series
Ⓒ SMEC 2016.04-NO.1❖ Design and specifications subject to change without notice.
www.esmec.com
SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com
Smart One, Global One
SMEC
Mac
hini
ng T
ools
PL 8
00
V/8
00
VM
2 3
High Accuracy, High Rigidity Spindle
PL 800VPL 800VM
Main Spindle Structure
High torque main spindle motor is supported
by strong Double Cylindrial Roller bearings and
Angular Thrust bearings which allow heavy duty
cutting and minimize accelleration/decelleration
times.
Spindle Power & Torque Diagram
2 Step Gear Box (Opt.)
Spindle nose(ASA) : A2-11Spindle bearing diameter(front) : Ø160mm
A2-11, 15"~24" chuck available
Main spindle with 2 step Gear boxMain spindle (Std.)
SPINDLE SPEED[rpm]
PO
WE
R [
kW]
302
3
45
10
20
30
405060
50 100 300
247 516 17211291
500 1000 2000
(25kW)30kW(30min)
22kW(Cont.)
(18.3kW)
Torq
ue=1
,158
N.m
Torq
ue=8
50 N
.m
SPINDLE SPEED[rpm]
PO
WE
R [
kW
]
Torque=525 N.m
Torque=426 N.m
Torque=636 N.m
Torque=525 N.m
Torque=426 N.m
Torque=636 N.m
Torque=2627 N.m
Torque=2130 N.m
Torque=3180 N.m
Torque=2627 N.m
Torque=2130 N.m
Torque=3180 N.m
37kW(30min, S3 40%)(37kW)
(23kW)
(19kW)
(30kW)30kW(Cont.)
37kW(30min, S3 40%)
37kW(S3 25%) 37kW(S3 25%)
30kW(Cont.)
605040
30
20
10
5
4
3
220001000500300100
111 135 410 556 673111 135 410 556 673
5030
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
SMEC Company Engineering Machine Tools Samsung
- High speed, precision and high rigidity spindle
- Stable machine structure
- Significantly reduced non-cutting time and high productivity
Strongest in class with superb structural designSimultaneous heavy duty and precision turning
PL 800V/800VMVERTICAL TURNING CENTER
SMEC
Mac
hini
ng T
ools
PL 8
00
V/8
00
VM
4 5
PL 800V (Standard Turret) PL 800VM (Mill Turret)
High Speed, Heavy Duty Servo Turret
Driven by a reliable high torque servo motor, the 12-station heavy-duty turret indexes
nonstop, bi-directionally with a fast 0.3 second from station to station. Large diameter 3
pieces precision Curvic coupling with 8,115 kg-f of turret clamping force enables precision as
well as heavy-duty cutting.
PL 800VM is equipped with standard 12-station BMT 75 turret, capable of accepting rotary
tools at any station.
Indexing Time
0.3 secNumber of tool positions
12 stations
Milling Motor Torque Diagram
Highly Reliable and Rigid Structural Design
Ensure heavy duty and precise cutting with excellent
structural design
Rapid traverse(X/Z)
20/20 m/minSpindle speed
2,000 mmMax. machining length
800 mmMax. machining diameter
810 mm
SPINDLE SPEED[rpm]
PO
WE
R [
KW
]
TOR
QU
E [
N.m
]15
70
60
50
40
30
20
10
10
5
400030002000100015001200
47.8 N.m
35 N.m
59.7 N.m
7.5kW30min, S3 60%
S3 25%5.5kW
Contimuous
47.8 N.m
35 N.m
59.7 N.m
7.5kW30min, S3 60%
S3 25%5.5kW
Contimuous
CLAMP FORCE[HYD. CLAMPING]
[SPRING CLAMPING]kgf
8,063(TOTAL)[8,011(50kgf/㎠)]
[52]
An innovative high precision, heavy duty CNC Lathe, integrated with all of SMEC's advanced technology - PL 800V/800VM
SMEC
Mac
hini
ng T
ools
PL 8
00
V/8
00
VM
6 7
Reliable Lubrication Dispenser
Lubrication pump adopted LUBE which
is one of the most reliable brand and
offers exact amount of oil on each face.
·Capacity : 3 Liter·Pressure : 1.5 Mpa
Easy Chip Removal and High
Volume Coolant System.
Large volume of flushing coolant allows
minimal chip build-up, and slanted
splash guard design effectively removes
the chip out from the machine.
PL 800V/800VMVERTICAL TURNING CENTER
Pre-tensioned and Double
Anchored Ballscrews
All axes ballscrews are pre-tensioned, heat
treated, and fixed by double anchors on both
ends, providing ultimate rigidity and minimal
thermal growth.
Swivel Operation Panel
Swivel operation panel of 10.4 inch color
TFT LCD monitor can turn to 90 degree,
providing operators with easy access to the
control panel while working on the machine.
90deg
Motor
0.9 kWDischarge Capacity
300 L/min
650mmColumn Span : The largest in its class
Three(3) adjustable Gibs on X and Z axis provide easier
maintenance as well as long term rigidity and accuracy
650
Main Body Construction
The main body of PL 800V/800VM is consisted of one piece
meehanite cast iron bed, wide column, anti-heat displacement
spindle and headstock, and integral Box way construction with
anti-friction mating way surfaces that ensure unsurpassed long
term rigidity and superior accuracy.
SMEC
Mac
hini
ng T
ools
PL 8
00
V/8
00
VM
8 9
Machine Dimensions
Smart One, Global OnePL 800V/800VMVERTICAL TURNING CENTER
13mm
High Precision
Processing Speed
Heavy-duty cutting (O.D) <32mm×32mm qualified tool>
Turning Performance (material:SM45C) PL800V
Spindle speed
357 rpmCutting speed
142 m/minDepth of cut
13 mm <Spindle Load 65%>Feedrate
0.3 mm/rev
Surface Roughness
10㎛
RoundnessCutting condition
Tool Diamond tool <nose radius 0.020 inch>
Material AL150<Aluminum>Cutting speed 198 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : PL 800V
2.5㎛ R y
12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
0.50㎛(actual result)
Tool Holders & SleevesUnit : mm
Unit : mm
□32×32 BITE TOOL
□32×32 BITE TOOL
DRILL
U-DRILL
ID BITE(Ø63)
ID BITE
DRILL
U-DRILL
ID BITE(Ø63)
ID BITE
61 1,070242
620
428
940
1,725
1,137.5 2,120 242
2,782
3,4994,282
2,112
600 500
500
331343
1,091
355
620
1,284
1,424
3,452
3,491
700
1,226
1,110
980 40.2
3,311
2,2202,052
1,2051,259
1,812
1,706
514
988
791
847
242 428
940
1,725
1,137.52,120242
620
2,782
3,4994,282
2,112
1,706
611,070
600500
500
331 343
1,091
355
620
1,284
1,424
3,452
3,491
700
1,226
1,110
98040.2
3,311
2,2202,052
1,205 1,259
1,812
514
988
791
847
Unit : inchWork Range
PL 800V/800VMVERTICAL TURNING CENTER
Unit : mm
Turret Head InterferenceUnit : mm
PL 800V
PL 800VM
430(X-AXIS TRAVEL)
250120
250800
40525
Ø370
Ø63 Ø
311
Ø810(MAX. MACHINING DIA.)
Ø450(18” C
HUCK)
112
120
90 98
167 112
Ø834(Max. Swing over bed)
Ø740
Ø320
Ø320
80
32 112
Ø925.7(Max. Swing over bed) Ø740
Ø63
Ø346.64
Ø314.17
Ø309.7
112
110
60
60
Ø315.3
Ø720
32 112
30
8082.66
100
Ø352.4
Ø26
Ø26
112
107
430(X-AXIS TRAVEL)
405 70 300
300800
25
Ø810(MAX. MACHINING DIA.)
Ø450(18” C
HUCK)
PL 800V
[ O.D Holder ][ Face Holder ]
[ OD Tool Holder &Face Tool Holder ]
[ Straight Milling Head ][ ID Tool Holder & Angular Milling Head ]
[ Boring Holder ]
800 ( Z-axis stroke )
800 ( Z-axis stroke )
160
769
140191
749
3
8 90 250775
77525
25 405
450
25 405
120 250430 (X-AXIS TRAVEL)
430 (X-AXIS TRAVEL) 775
Ø450(18” CHUCK) Ø450(18” CHUCK) Ø450(18” CHUCK)
25120
40 80250430 (X-AXIS TRAVEL)
427
61
130 191
749
741
61
130 191 61
130
980
119.5
148
980
800 ( Z-axis stroke )
980
148
132
119.5
119.5
148
Ø63
119.5
30082.7430 (X-AXIS STROKE)77537.7
392.337.7
980
148
240
800 (Z-AXIS STROKE)
13061
191
849
60
Ø26
119.5
30070430 (X-AXIS STROKE)
40
77525
405(O.D HOLDER)407(FACING HOLDER)
25(O.D HOLDER)23(FACING HOLDE)
980
148
107
800 (Z-AXIS STROKE)
13061
191
716
7332
300 68
32 8
744
173
119.5
30060430 (X-AXIS STROKE)77515
980
148
132.5
800 (Z-AXIS STROKE)
13061
191
741.5
47.5
Ø6350
165
Ø26
743.3
300 4760
162.7
415 (I.D HOLDER)(ANGULAR MILLING HEAD)
15 (I.D HOLDER)(ANGULAR MILLING HEAD)
PL 800VM
SMEC
Mac
hini
ng T
ools
PL 8
00
V/8
00
VM
10 11
Smart One, Global One
Major Specifications
- Hard jaw
- Chip conveyor & bucket
(side/rear) (Hinge/Scraper)
- Chip bucket
- Special Chuck
- Dual pressure chucking
- Auto-door
- Air gun
- Air blower
- Oil skimmer
- Chuck coolant
- Coolant gun
- Coolant chiller
- Coolant pressure switch
- Coolant level switch
- High pressure coolant
(7, 10, 15, 20bar-60Hz)
- Mist collector
- Transformer
- Tool presetter (Removable)
- Linear scale (X,Z)
- Work Counter
- CE Spec.
Standard Accessories Optional Accessories
- Coolant unit (4.5bar-60Hz)
- Shower coolant unit
(1.5bar-60Hz)
- Work light
- S/G & Rear coolant tank
- Tool & work box
- Hyd. Solid chuck (18”)
- Soft jaw (1 set)
- Leveling unit
- Chuck clamp foot switch
- Chuck pressure switch
- 3 Color patrol lamp
- 10.4” LCD monitor
- Auto lubrication pump
- Manual & Parts list
- Safety precaution name plate
- Door interlock
※Design and specifications subject to change without notice. ( ) : Option
DESCRIPTION PL 800V PL 800VM
CAPACITY
Swing over bed mm Ø890
Swing over saddle mm Ø740
Max. Turning diameter mm Ø450
Max. Turning length mm Ø810
Chuck size mm 800
MAINSPINDLE
Spindle speed mm 430
Spindle nose mm 800
Spindle bearing diameter (Front) m/min 20/20
Spindle drive - BOX GUIDE
TRAVEL
Cs spindle index angle rpm 2,000
X-axis travel ASA A2-11
Z-axis travel mm Ø104
Rapid traverse rate (X/Z) mm Ø160
Guide way type (X/Z) deg - 0.001
Max. number of tool - Belt [+Gear Box]
OD tool shank size N.m 1,158/850 [3,180/2,130]
TOOL POST
Boring bar diameter ea 12/SERVO Driven
Turret clamping force mm □ 32
Rotary tool size mm Ø63
Rotary tool spindle speed sec 0.3
Indexing time rpm - 4,000
MOTOR
Main spindle motor (Cont./Max.) kW 30/22 [37/30]
Servo motor (X/Z) kW 4/9
Rotary tool spindle motor(Cont./Max.) kW - 7.5/5.5
Toolpost rotation motor kW 1.8
Electric power supply kVA 53 (61)
Machine dimension (L×W×H) mm 2,050 × 2,782 × 3,452
Machine weight kg 11,000 11,200
CONTROLLER Fanuc Oi-TD