SMARTLINE

WHY 4X1 ?

Less space requirementFast make ready timeLess power consumption.

Blanket clamping system

WHY 4X1 ?Page capacity and plate requirements for one printing tower

Press format 2/1 2/2 4/1 4/2 6/2 Plates per tower 16 32 32 64 96

Pages produced with full web

Straight

Broadsheet 4 4 8 8 12 Tabloid 8 8 16 16 24

Collect

Broadsheet - 8 - 16 24

Tabloid - 16 - 32 48

WHY 4X1 ?

60,000

60,000

60,000

60,000

30,000

70,000

Straight only

eg: FRONTLINE

Straight

2/1

2/2

2/2

4/1

96

192

96

96

Collect

Straight Only

eg:SMARTLINE

Web width : 1400 mmCut off : 546 mmSpeed : 70,000 IPHNon printing gap : 7 mmPlate lock up : Narrow gapBlanket lock up : Micro gapMetal back blankets3-race bearings for plate & blanket cylindersMax.web dia. : 1270 mm (50”)

Specifications

SMARTLINE

Arch& Reverse arch cyl.arrangementBox side wall at SII,Plate wall at SIShaftless infeed & outfeed system for all websThree - web provision for all towersCE compliance safety coversAuto Blanket washers (optional)Field - bus pneumatic systemWeb severer at entry and exit position of each web

Features

SMARTLINE

H type modules

Single circum. plate cylinder

Double circum.blanket cylinder

Shaftless drive : 4 motors/tower

Remote register , close loop

Auto webbing up 20 m/min

PLC controls

Single touch plate loading positioning.

Web brake detectors at entry and exit of each web

Antiwrapping system at exit of each tower : Inertia roller

Features

SMARTLINE

Single level access to each print station.

Easy to operate and control.

Safety guards and covers for operator protection.

Motorised Anti fan out device(Bustle wheels).

Two level platforms for tower.

Concave roller at entry of each web.

Individual impression on-off for both blanket cylinders.

Precision- class cylinder gears for smooth running.

Features

SMARTLINE

SMARTLINEPRECISION CYLINDERS

PLATE AND BLANKET

CLAMPING SYSTEM.

CYLINDER BEARINGS

10- roller ink train with 2 forme rollers.Manucolor Inkduct CIP3 CompatibleInk duct roller drive with tracking for ink water balance.Pneumatically operated washing device from central console.Pneumatically operated ink silencing from central console.

Features

SMARTLINE

3- roller Spray dampening system.

OEM Spray bars.

Eight individually controlled spray nozzles per bar.

Pneumatically operated forme roller

Tracking facility for optimum ink - water balance.

Automatic dampening solution mixing unit Damp. solution temp.10-14 degree Celsius.

Pressure control valve for constant feed line pressure.

Fine filter for dampening solution feed line.

Manual over- dampening facility.

FeaturesSMARTLINE

. . . . . . .

1. Dampening roller 2. Oscillating roller3. Damp. form roller 4. Plate cylinder5. Blanket cylinder 6. Spray bar

SMARTLINE Manucolor screw type remote inking system.

Zone wise laser cut blades.

10 zones per page

Manual overriding facility.

LCD touch screen display.

Off-line presetting.

Ink dividers available.

Percentage wise color profile modification individually or as a group.

Copy or swap color profiles between fountains.

2:3:3 JAW FOLDER

Shaftless drive system

Folder can handle 6 double-width webs

Webs from both formers can be passed to both folders simultaneously (double delivery) or either of the two folders.

On-the- run Cylinder dia.increment and fold adjustment facility.

CE compliance safety covers

Central adjustment of folding jaws as per product thickness.

Options like balloon former,third fold,cross perforation,longitudinal perforation gluing and stitching.

Features

SMARTLINE

Shaftless drive system One motor per slitter roller.

Shaftless draw roller for each web

Air cushioned turner bars.

Air cushioned pony bars.

CE compliance safety covers

Cut off control scanners for each web.

Bay window for positioning the web at different levels.

Linear cut off control for each web.

SUPERSTRUCTURE

SMARTLINE

AC Servo Shaftless drive for each Stack and Folder.Drive synchronisation through FOC(Simolink).

Shaftless infeed & outfeed systems for all webs

Distributed PLC control system with remote networking(profibus & Ethernet.)

Fieldbus communication network for pneumatic controls.

Remote ink zone and register control.

Press controls through Touch panels.

CE complied electrical scheme

Electrical Features

SMARTLINE

Integration of OEM controls through Centralised touch panel.

Prewired electricals in the respective aggregate.

CIP 3 Compatible ink zone control system

Centralised access for all press functions, Individual controls from respective aggregates.

Single touch plate loading positioning.

Press management system for interlinking data of prepress,press & post press for MIS generation.

Electrical Features

SMARTLINE

SMARTLINE Four AC Servo motors

per tower.

Tower Infeed and outfeed rollers, with AC Servo motors per web.

AC Servo motor for slitter roller.

AC Servo motor for draw rollers in

superstructure.

AC Servo motor for RTF roller.

AC Servo motor for three sets of nip rollers( between formers & folder module)

AC Servo motor for Folder module.

SHAFTLESS DRIVE SYSTEM

SMARTLINE

Snake type web threading system.

Speed 20 meter per minute.

Web threading from paster to Superstructure

Threading / Track selection from centralised control console.

Web holding in magnetic foil and it is hooked to snake type

chain.

Pneumatic operated diverters for different production requirements.

WEB THREADING SYSTEM

SMARTLINE

Max.web width 1720 mm.

Core AC drive for web tensioning.

Two full reels of dia.1270mm can be handled at a time.

Minimum splice dia.450 mm

Pneumatically actuated chucks for reel holding.

Pneumatic brakes for E-stop.

AC drive for Folder module.

Easy reel loading directly from floor, loading and unloading from same side.

OEM PASTER

SMARTLINEPrint Unit Modules: A world of Possibilities

SMARTLINE

AA HPRGUNM

TYPICAL CONFIGURATION LAYOUT

SMARTLINETYPICAL CONFIGURATION LAYOUT

M NUGR PHA A

MACHINE LAYOUT:-