SMARTER SOFTWARE FOR SMART MANUFACTURING

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SMARTER SOFTWAREFOR SMART MANUFACTURING

Data-Driven Manufacturing Using the TrakSYS™ Operations & Performance

Management Software

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Put a Brain at the Heart of Your Operation

BusinessApplications

ERP, Quality, Maintenance, Batch,Planning & Scheduling, etc.

TrakSYS™ PlatformReal-Time Data Collection,

Execution, Alerts, Reports, Analytics

OPC • API • CSV • Structured Data Files

Business and Operations UsersLine Managers, Quality, CI, Lean, Plant Managers, Corporate, etc.

Web Browser Standard APIs

Receiving • Testing • Preparation • Production • Packaging • Warehouse • Shipping

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• Gain real-time insight into your production operations

• Evaluate root causes of poor quality and performance

• Benchmark and improve processes through the value stream

• Compare improvement activities and their results

Real-Time Data-Driven Manufacturing

Measure, Analyze, Optimize — Anywhere, Anytime

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Operations Management Model

TrakSYS™

Production Management

Inventory Management

Maintenance Management

Quality Management

AnalysisDefinitions Resources Scheduling Dispatch Execution Data Collection Tracking

UsersEventsHistoryTasks

SamplesFunctionsTransfers

ItemsMaterialsLocations

UsersRoles

AdministrationSubscriptionsNotifications

UsersRolesShifts

TargetsAssets

Notifications

UsersRolesAssetsAreasRulesAPI

Notifications

UsersRolesAssetsRules

RecipesSteps

Notifications

UsersRolesOPCAPI

DMSServices

Notifications

UsersRoles

ServicesRules

Notifications

UsersRolesKPI’s

Notifications

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One Platform. Many Solutions.

TrakSYS is a next-generation unified manufacturing operations management platform,

with multiple, fully-integrated features and functions to power specific solutions.

Batch

Production

Traceability

Quality

Lean

Maintenance

Compliance

Inventory

Full MES

Performance

C a p a b i l i t y O v e r v i e w

P R O D U C T I O N M A N A G E M E N T

T r a k S Y S ™

ANYWHERE • ANYTIME

User Interfaces

Roles and PermissionsConfigurable Access Control

Responsive DesignDevice Size Screen Adaptation

Browser SupportIE, Edge, Chrome, Firefox, IOS, Android

Browser-Based InterfaceAccess from Any Device/Location

Job DetailsOption to Import

from Excel

Accept Import

from ERP

*Individual or Bulk

JobImport

IMPORT FROM ERP, EXCEL, ETC.

Algorithmic Planning & Scheduling

EXECUTE SCHEDULING RULES

Define & Rank

Business Rules

List of

Unscheduled OrdersScheduled Orders

Visualize Logic

ProductionDispatch

JOB RESOURCEINFORMATION

Display Select Areas

and SystemsWork Order Details

Planned materials to

fulfill Work Order

ProductionProgress

SCHEDULE VISUALIZATION

Filter to display specific

Areas and Systems

Toggle Calendar View

or Tabular View

Job Progress KeyJob Details

Edit Start Time and Quantity

Toggle Daily, Weekly,

or Monthly View

SchedulePerformance

ON-TIME & IN-FULLDETAILS

Planned vs. Actual

Completion Time

Planned vs. Actual

Production Quantity

OTIF KPIs

BatchProductionExecution

OPERATORINTERFACE

Batch Steps

& Progress

Active Operator

Tasks and SOPs

Historized Process

Parameters

Planned LaborCurrent Events

& Overages

Shift Journals

Consumption

SIMPLYINTEGRATED

Consumption becomes a

part of the natural Operator

workflow via integrated User

Interfaces

Quantities are Scanned,

Entered Manually, or Captured

Automatically via Scales or

Vision Systems

Material Consumed is tied to

a Job/Batch for Detailed

Traceability Records and

ERP Reconciliation

Lot Identifiers are Captured and

Validated during Production

Operator Validation

DiscreteProductionExecution

OPERATORINTERFACE

Top Downtime Events

by Sub-System,

Definition, or Category

Shift Journals

Job, Shift, Product

Details

Active Operator

Tasks and SOPs

Manual Event Control Job/Shift KPIs

Manage and

acknowledge active

line events

Due Tasks

STANDARD ORSOLUTION SPECIFICFORMS

Configurable Form

Fields (Task Form Items)

Simple Text

Instructions or links to

External SOPs

Options for User and

optional Notes

Automatic Capture of

Job, Shift, Product

ProductionPerformance

SYSTEM STATUSAND PERFORMANCE

Order and Line

Status

KPIs by Order

or Shift


I N V E N T O R Y M A N A G E M E N T

T r a k S Y S ™


User Interfaces





Material Planning

PLAN AND ALLOCATE ITEMS TO JOBS

Schedule Visualization

by Area and System

Toggle between

Scheduling Views

Toggle Calendar for

detailed View by Day

Scheduled

Jobs List

Initiate Scheduling

Algorithm, Clear, or

Commit Schedule

Jobs Requiring

Scheduling

Update Item

UPDATE MATERIAL QUANTITY, LOCATION, & STATUS

Scan existing or assign

new Barcode to an Item

Vendor Advanced Shipment

Notifications or Enter Details

User Validation

and Context

Scan Barcode or

enter Material ID

User Validation

and Context

Initiate defined

Inventory Actions

Consumption

SIMPLYINTEGRATED

Consumption becomes a part of

the natural Operator workflow

via integrated User Interfaces

Quantities are Scanned,

Entered Manually, or

Captured Automatically via

Scales or Vision Systems

Material Consumed is tied to

a Job/Batch for Detailed

Traceability Records and

ERP Reconciliation

Lot Identifiers are Captured and

Validated during Production

Operator

Validation

Reporting& Analysis

PLANNED VS ACTUALCONSUMPTION

View Material Consumption

by Job or Individual Batch

Visualized Display of

Planned vs Actual

Material Consumption

Traceability Logs display

when Materials were

consumed, by whom, and

their Lot / Sub-Lot

View Materials Consumed,

Materials Produced, and

Final Products

Use Case

INVENTORY & ERP

After scanning Items for use within

a Job/Batch, Material can be

Traced and WIP/Inventory

Updated in Real-Time

TrakSYS updates ERP and

Financial Systems

continuously to provide

accurate and timely Inventory

ItemTracking

BROWSE ITEM DETAILS BY MATERIAL TYPE

Organize reporting

groups by

Material Type

Actual/Target

Stock Visualization

Inventory Days

On-hand details

Inventory allocated

to Work Orders

On-hand Inventory

quantity and

Location Details

Manual or

Autonomous

Reorder Initiation

LocationTracking

BROWSE ITEM DETAILS BY STORAGE LOCATION

Organize reporting groups

by Areas or Systems

Additional details for

Highlighted Item

Item list by

Location

Item Traceability

History

Genealogy

Details

Consumption

Details

Traceability

TRACK AND TRACE MATERIAL GENEALOGY AND TRANSACTION HISTORY

View Traceability

Reports by Batch,

Job, etc.

Materials are tracked throughout

their States and Movements

explicitly via Lot and Sub-Lot

Job, Batch, Product, and Lot

Information

Explore additional Lot

Consumptions via Drill-

Down linked Navigation

Inventory Control

MANAGE CYCLE COUNTS

Manage Cycle

Count Program

View Cycle Count

Records

View Inventory Transaction

Records per Item

SpoilageRecords

MANAGESLOW MOVING INVENTORY

View Expired

Item Metrics

View Spoilage

Records by Date and

Material Types

View Expire Item

Details


M A I N T E N A N C EM A N A G E M E N T

T r a k S Y S ™


User Interfaces





Create PM Tasks


Configurable Form


Simple Text


External Documents


optional Notes

System & Sub-System

Association

PM Task Management

GENERATE ANDBROWSEWORKORDERS

Dynamic Real-

Time PM Lists

Browse upcoming

and completed PMs

Thresholds for

Auto-Generated WOs

User Generated

Work Orders

PdM History Management

REVIEW CONDITIONS& GENERATEWORK REQUESTS

Input Request and

Completion Details

Browse Work

Requests

Real-Time PdM

Sensor History

Generate Work

Requests

Track Response &

Resolution Times

WO Planning

SCHEDULE, ASSIGN,& DISPATCH WO’S

View Work Requests

with Resource Assignment

View Technician

Schedule Availability

Schedule WOCross-reference Production and

Maintenance Schedules

View Work Requests

Requiring Scheduling

Assign WO to

Technician

Notifications

CONFIGURABLE TASK NOTIFICATIONS

Automatically Triggered Email

Notifications with Dynamic Content

View WO Requests

Requiring Attention

TechnicianInterface

REVIEW & EXECUTEASSIGNMENTS

Toggle between

Technicians

View Work Order

Assignments

View Open or

Completed WOs

Mobile Accessibility

MROInventory

PLAN & LOCATEITEMS

Inventory Lookup

by Location(s)

Reference File

Attachments

Inventory Lookup by

Keyboard or Number

Item Details

Where Used by

Equipment and Task

Item Location List

Purchasing

RULE-BASED REORDER & HISTORY

Purchase History

Report

Item Replenishment

and Storage Rules

Items Requiring

Replenishment

Reorder

StatusList Filter

Total Cost

Details

Filter by Area, Line,

Machine, Task Type,

and Task

Reporting

REPAIR COSTS


Q U A L I T Y T A S K S &S P C

T r a k S Y S ™


User Interfaces





Sample Tasks

INTEGRATEDVISUAL REMINDERS

Tasks appear when

Due and turn Red

when Late

Integrated into the

Standard Operator

View and Activities

Due Tasks


Configurable Form


Simple Text


External SOPs


optional Notes


Job, Shift, Product

Sample Entry


Configurable number

of Required Samples

Simple Text


External SOPs


optional Notes


Job, Shift, Product

Real-Time Overview

RESULTSEXCEPTIONS

Process Capability and

Performance Summary


optional Notes

Options for XBar-R,

XBar-S or I-MR Charts

Last N Sub-Groups for

the Current Product

SPC Charts & Calculations

FLEXIBLECHARTS AND FORMULAS

Arrange and Integrate with

Related Operations Data

Point-and-Click Chart

Parameter Configuration

Standard SPC Calculations

and Formulas

Standard SPC Data Table

Sources Available

EBR

Job KPI’s across

Production areas

Drill Down Capabilities

Other Quality RelatedTools & Tasks

• 5S Audit Task• SQDC Task Inputs• CAPA Form• Complaints• Charter Management

ONE PLATFORM • MANY SOLUTIONS

Integrated

ProductionPerformance Management • Batch Execution

Electronic Production Records • Historian • Planning and Scheduling

QualityQuality and Safety Tasks

Statistical Process Control (SPC) • Electronic Logs and Journals

InventoryMaterial Consumption • Work in Process

Bulk Storage and Transfers • Traceability • MRO

MaintenanceCMMS Integration • Real-Time Monitoring and Alerts

Utility Consumption • Work Order Generation

PlatformERP Integration • Business Intelligence

Notifications • Multi-Language • API and Extensibility

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For more information, please visit www.parsec-corp.com

Tel: 714.996.5302

SMARTER SOFTWARE FOR SMART MANUFACTURING

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