SmartBAGGER V2 Solvent Pump Field Retrofit...

10838 East Marshall St. Suite 142, Tulsa Oklahoma, 74116

of 9

SmartBAGGER V2

Solvent Pump Field Retrofit Procedure Rev 1 - 04/09/2013 VS

The purpose of this document is to demonstrate the steps required for retrofitting the

Solvent Pump Retrofit Kit P/N FIP2091

Tools you will need (see photos below):

1. Safety Glasses

2. Tamper Resistant T27 Torx Bit

3. 5/32” Allen T Handle

4. Small Adjustable Jaw Wrench

5. Two Medium Adjustable Jaw Wrenches

6. Industrial Paper Towel

7. Latex Gloves (Optional)

This is the T27 Tamper

Resistant Torx Bit.

Notice the hole in the tip.


of 9

It is assumed that the user is familiar with the machine, display, and software to obtain

information needed or safety concerns as appropriate (wear Safety Glasses and Latex

Gloves while handling SmartLUBE solvent).

Installation Kit Contents (pictured below)

1. New Solvent Pump and O-Ring

2. New Aluminum Block with 17PSI Check Valve

3. 0.5PSI Check Valve and O-Ring

New Solvent Pump

O-Ring

Aluminum Block with

17PSI Check Valve

0.5PSI Check

Valve and O-Ring


of 9

Step 1 – Remove Pump & Aluminum Block

1. Turn machine power switch to ON.

2. Raise lift high enough to clear the Solvent Pump covers (+/-10”).

3. Turn machine power switch to

OFF.

4. Using the Tamper Resistant T27

Torx Bit T wrench remove 8

screws that hold two lower

metal covers in place.

5. Remove black Solvent Tank cap

and chain.

6. Remove both metal covers.


of 9

7. Using Small Adjustable Jaw Wrench detach blue solvent hose from pump (put

excess solvent back into Solvent Tank by placing hose tip into Solvent Tank).

8. Use Industrial Paper Towels to dry off any solvent spill from bottom of unit.

9. Use 5/32” Allen T Handle to remove two Allen screws that hold Aluminum Block

in place (outside cover on the right side).

10. Unplug electrical connectors

from unit so you can

completely remove Aluminum

Block from unit (should only

be Transducer Electrical

harness).

11. Tie blue hose back into

Aluminum Block to prevent

additional solvent from spilling

(see photo).


of 9

12. Remove Solvent Pump from machine by using 5/32” Allen T Handle to remove

two Allen screws that hold pump in place. (Wiggle Solvent Pump out of Solvent

Tank).

Step 2 – Install New Solvent Pump

1. Put O-Ring on new Solvent Pump.

2. Place new Solvent Pump onto Solvent Tank and secure it in place by putting two

Allen screws back in place.

3. Put new Aluminum Block with 17PSI Solvent Check Valve back into unit by

reversing the steps:

a. Put two screws to hold Solvent Pump in place.

b. Re-attach blue solvent hose to Solvent Pump.

c. Plug Transducer harness onto Transducer (plug any electrical harness you

disconnected back into place).

Step 3 – Install 0.5PSI Check Valve

1. Open machine’s main cover up

(top light gray cover).

2. Use plastic zip lock bag (that

solvent pump came in on) to

catch as much SmartLUBE as

possible and shield machine

from solvent spill.


of 9

3. Using Small Adjustable Jaw Wrench remove blue solvent hose from 17PSI Check

Valve Housing.

4. Remove plastic bag and pour SmartLUBE back into Solvent Tank. Clean any

solvent spill from machine with Industrial Paper Towels.

5. Using two Medium Adjustable Jaw Wrenches (one to hold block in place and

other to loosen Check Valve Housing) remove Check Valve Housing from unit.


of 9

6. Remove 17PSI Check Valve and O-Ring from Housing and install 0.5PSI Check

Valve and O-Ring in its place (*** IMPORTANT NOTE: Verify 17PSI

valve’s orientation & assure you put in new valve in same orientation ***).

7. Use both Medium Adjustable Jaw Wrenches to put Housing back in place (Snug

tight).

8. Use Small Adjustable Jaw Wrench to reattach blue solvent hose to Housing.

9. Close main cover.

Step 4 – Purge Solvent Pump

1. Turn machine power switch to ON.

2. Connect unit to Smart System Technical Interface software (use PCAN device).

3. Assure unit is connected by starting Real Time Data.

4. Go to Parameters tab and change Solvent PSI Limit to 0 (zero). Remember

current parameter so you can set it back later (default is usually 40 (forty)).


of 9

5. Click Write To Machine button to save change.

6. Press Film Feed button to assure bottom of film is sealed to catch SmartLUBE as

pump primes.

7. Slit film in center with blade or sharp object and place container below to catch

SmartLUBE as the pump primes (large garbage container or bucket.)

8. Go to Display Service Menu and turn Tip Cleaning System – Solvent Purge to

ON.

a. System Menu

b. System Settings

c. Passcode 23

d. Tip Cleaning System

e. Solvent Purge

9. Leave setting on until SmartLUBE is continually purging from Mixing Module

tip (you will notice a difference in the sound the pump makes and see a steady

stream coming from Mixing Module tip when Solvent Pump is primed.)

10. Turn Solvent Purge back to OFF.

11. Change Solvent PSI Limit back to original number on Technical Interface PC

software and press Write To Machine button.


of 9

12. Make a few bags to test and make sure SmartLUBE drips after every bag (and

pump actuates without error code appearing on the Display.)

13. If error occurs repeat steps 4-12 until no error occurs.

14. Put lower covers back in place and retread 8 Allen screws to secure covers.

15. Put Solvent Tank chain and black cap back in place.

16. Lower or raise lift to customer’s original height.

17. Carefully pack the Solvent Pump, 17PSI Valve and Aluminum Block that were

removed from the system and send them back to the Tulsa Facility:

Pregis Intellipack

Attn: Tim VanMatre – Solvent Pump Retrofit

10838 E Marshall St, Ste 142

Tulsa, OK 74055

SmartBAGGER V2 Solvent Pump Field Retrofit...

Documents

Transcript of SmartBAGGER V2 Solvent Pump Field Retrofit...